CN101480733B - Ultrasonic metallic surface processing device for borer - Google Patents
Ultrasonic metallic surface processing device for borer Download PDFInfo
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- CN101480733B CN101480733B CN2009100139672A CN200910013967A CN101480733B CN 101480733 B CN101480733 B CN 101480733B CN 2009100139672 A CN2009100139672 A CN 2009100139672A CN 200910013967 A CN200910013967 A CN 200910013967A CN 101480733 B CN101480733 B CN 101480733B
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- slip ring
- cutter head
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Abstract
The invention provides an ultrasonic metal surface processing device for a boring lathe, comprising a boring rod, a hydraulic circuit slip ring, an ultrasonic electric circuit slip ring and a cutter head part, wherein the cutter head part is arranged at one end of the boring rod, and the hydraulic circuit slip ring and the ultrasonic electric circuit slip ring are all arranged on the boring rod; the cutter head part comprises a shell, an ultrasonic generator, a cutter adapter and a cutter head, wherein the cutter head is arranged at the front end of the shell, the ultrasonic generator is arranged inside the shell, the shell is arranged on the cutter adapter by a guide way, and a reactive cylinder is arranged opposite to the cutter head. As for the device, the hydraulic circuit slip ring and the ultrasonic electric circuit slip ring are adopted so as to enable the hydraulic circuit and the electric circuit which are essential to the whole set to satisfy rotation requirements and not to be affected by the rotation of the boring rod, simultaneously, the reactive cylinder is arranged on the head of the boring rod opposite to the cutter head, which ensures that the boring rod bears a balanced force in the working process and the affection of the flexural torque of the boring rod generated in the working process to the ultrasonic metal surface processing device is avoided.
Description
Technical field
The present invention relates to a kind of ultrasonic metallic surface processing device that is used for boring machine.
Background technology
At present, existing ultrasonic metallic surface processing device owner will be made of supersonic generator and ultrasonic machining device, join by cable between the two, supersonic generator is a prior art, but mostly be to be applied on the lathe, necessary oil circuit of ultrasonic metallic surface processing device part and circuit are fixed.And on the boring machine during using ultrasound ripple metallic surface processing device, boring bar needs to rotate, necessary oil circuit of ultrasonic metallic surface processing device and circuit need satisfy the requirement that not influenced by the boring bar rotation, in addition, the moment of flexure brought in the course of the work of boring bar also can exert an influence to ultrasonic metallic surface processing device.Therefore, existing ultrasonic metallic surface processing device is not suitable for boring machine.
Summary of the invention
The present invention is directed to existing ultrasonic metallic surface processing device and be not suitable for the problem of boring machine, a kind of simple in structure, ultrasonic metallic surface processing device of can be used in boring machine is provided.
The ultrasonic metallic surface processing device that is used for boring machine of the present invention is by the following technical solutions:
This ultrasonic metallic surface processing device that is used for boring machine comprises boring bar, the hydraulic circuit slip ring, ultrasonic circuit slip ring and cutter head part, cutter head partly is installed in an end of boring bar, hydraulic circuit slip ring and ultrasonic circuit slip ring are installed on the boring bar, cutter head partly comprises housing, supersonic generator, cutterhead and cutter head, cutter head is installed in the front end of housing, supersonic generator is installed in the housing, housing is installed on the cutterhead by guide rail, opposite direction at cutter head is provided with the reaction oil cylinder, on the piston rod of reaction oil cylinder supporting member is installed, the hydraulic circuit slip ring is connected by pipeline with the reaction oil cylinder, and the ultrasonic circuit slip ring is connected with supersonic generator by the output electric wire.The hydraulic circuit slip ring provides hydraulic oil for oil cylinder, and the ultrasonic circuit slip ring provides power supply for supersonic generator.Housing can slide on cutterhead by guide rail.
The lubricant passage way slip ring also is installed, for cutter head partly provides lubricating oil and cooling medium on the boring bar.
The reaction oil cylinder is arranged on the housing, and in opposite direction one side of cutter head, makes cutter head partly become monolithic construction.
The reaction oil cylinder also can be arranged on the support that is installed together with cutterhead, and a driving oil cylinder that is connected with housing is installed on this support simultaneously, makes cutter head partly become split-type structural.
The hydraulic circuit slip ring comprises interior ring, outer shroud and shell, in being installed in by bearing, outer shroud encircles, shell is installed on the outer shroud, be provided with airtight annular oil circuit in the interior ring, and inlet connector and the oil returning pipe joint that is communicated with annular oil circuit be installed in the end of interior ring, fuel inlet fitting and back leakage connection are installed on the shell, and fuel inlet fitting and back leakage connection also all are communicated with annular oil circuit.
The ultrasonic circuit slip ring comprises shell, socket, slip ring, carbon brush and axle sleeve, shell is installed on the axle sleeve by bearing, socket and two carbon brush are installed on the shell, two carbon brush are connected with socket by electric wire respectively, be installed with two slip rings on the axle sleeve, each slip ring contacts with a carbon brush respectively, be welded with an output electric wire on two slip rings respectively, two output electric wires pass the endoporus that enters boring bar by the through wires hole on the axle sleeve, are connected by the supersonic generator of boring bar endoporus with the cutter head part.With the boring bar rotation, shell and carbon brush are non-rotary to slip ring with axle sleeve, and the power line of band plug is connected with socket, and socket provides power supply by two carbon brush, two slip rings and two output electric wires for supersonic generator.
Supporting member can adopt bolster, fulcrum ball or roller.
During work, an end of boring bar not being installed the cutter head part is connected with boring spindle, and boring bar rotates with boring spindle.The interior ring of circuit slip ring and oil circuit slip ring rotates with boring bar, and outer shroud is fixed on the boring machine lathe bed.The cutter head part contacts with the workpiece bore area, and the reciprocal back shaft of cutter head also contacts with the workpiece bore area, to offset the active force of cutter head.Cutter head rotates and feeding with boring bar, or cutter head only with the boring bar rotation workpiece with boring table move forward into to, finish surface of the work thus and process.
The present invention uses hydraulic circuit slip ring and ultrasonic circuit slip ring, make necessary oil circuit of whole device and circuit satisfy the rotation requirement, it is unaffected when boring bar rotates, simultaneously be provided with the reaction oil cylinder at boring bar head and the corresponding side of cutter head, make boring bar stress equalization in the course of the work, the influence that the moment of flexure of having avoided boring bar to produce in the course of work produces ultrasonic metallic surface processing device.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is first kind of structural representation of cutter head part of the present invention.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is second kind of structural representation of cutter head part of the present invention.
Fig. 5 is the structural representation of hydraulic circuit slip ring.
Fig. 6 is the structural representation of ultrasonic wave slip ring circuit.
Among the figure: 1, the cutter head part, 2, the reaction oil cylinder, 3, supporting member, 4, locking nut, 5, the hydraulic circuit slip ring, 6, the lubricant passage way slip ring, 7, boring bar, 8, the ultrasonic circuit slip ring, 9, be connected and fixed plate, 10, piston, 11, piston rod, 12, housing, 13, cutter head, 14, line slideway auxiliary, 15, locating rack, 16, cutterhead, 17, bonnet, 18, fixed head, 19, support, 20, compressed oil cylinder, 21, piston rod, 22, line slideway auxiliary, 23, interior ring, 24, outer shroud, 25, shell, 26, inlet connector, 27, oil circuit, 28, fuel inlet fitting, 29, flowline connection to subsea, 30, receive oily joint, 31, shell, 32, socket, 33, slip ring, 34, carbon brush, 35, carbon brush holder, 36, the carbon brush fixed block, 37, the carbon brush cover, 38, axle sleeve, 39, neck bush, 40, the insulation spacer, 41, through wires hole.
The specific embodiment
As shown in Figure 1, the ultrasonic metallic surface processing device that is used for boring machine of the present invention comprises boring bar 7, hydraulic circuit slip ring 5, lubricant passage way slip ring 6, ultrasonic circuit slip ring 8 and cutter head part 1.Cutter head part 1 is installed in an end of boring bar 7 by being threaded, and by locking nut 4 locking positionings.Hydraulic circuit slip ring 5, lubricant passage way slip ring 6 and ultrasonic circuit slip ring 8 all are sleeved on the boring bar 7, the three is connected on the fixed head 9, after boring bar 7 is installed on the boring spindle, to be connected and fixed plate 9 is fixed on the boring machine lathe bed, hydraulic circuit slip ring 5 provides hydraulic oil for each oil cylinder, and lubricant passage way slip ring 6 provides lubricated and cooling medium for cutter head part 1.Ultrasonic circuit slip ring 8 provides power supply for the supersonic generator in the cutter head part 1.
The structure of cutter head part 1 can adopt monolithic construction as shown in Figures 2 and 3, also can adopt split-type structural shown in Figure 4.The cutter head part 1 of Fig. 2 and monolithic construction shown in Figure 3 comprises housing 12, cutter head 13, reaction oil cylinder 2 and cutterhead 16, cutter head 13 is installed in housing 12 tops, cutter head 13 opposite directions one side at housing 12 is provided with reaction oil cylinder 2, piston rod 11 1 ends of this reaction oil cylinder 2 are connected with piston 10, one end stretches out cylinder body, external part is equipped with supporting member 3, and supporting member 3 can be bolster, fulcrum ball or roller.The bottom of housing 12 is provided with fixed head 18, is provided with line slideway auxiliary 14 between fixed head 18 and the cutterhead 16, and housing 12 can be slided on cutterhead 16, and line slideway auxiliary 14 also can be substituted by the guideway of other structures.Have internal thread on the cutterhead 16, cutterhead 16 is installed in boring bar 7 ends by being threaded with whole cutter head part 1, and by locking nut 4 locking positionings.Cutterhead 16 is provided with locating rack 15, makes housing 12 portable spacing.Supersonic generator is equipped with in the inside of housing 12, and supersonic generator is connected with cutter head 13, and is provided with bonnet 17 at the rear portion of supersonic generator, to be used for protecting supersonic generator, in order to avoid operating personnel run into supersonic generator and cause danger.Supersonic generator and ultrasonic circuit slip ring 8 are connected by cable, and ultrasonic circuit slip ring 8 is for supersonic generator provides power supply, and guarantee that cable rotates with supersonic generator.During work, cutter head 13 can be with shell along line slideway auxiliary 14 fine motions.
Not not being both of the cutter head part of the cutter head of split-type structural shown in Figure 4 part and monolithic construction shown in Figure 2, cutter head 13 and reaction oil cylinder 2 separate, and cutter head 13 is installed on the housing 12, and reaction oil cylinder 2 is installed on the support 19.Fixed head 21 is installed on the cutterhead 16, and support 19 is installed on the cutterhead 16, is connected by line slideway auxiliary 22 with housing 12, and housing 12 can slide on cutterhead 16, and line slideway auxiliary 22 also can be substituted by the guideway of other structures.Compressed oil cylinder 20 also is installed on the support 19, and the piston rod 21 and the housing 12 of compressed oil cylinder 20 link together.Compressed oil cylinder 20 is used for parts such as the supersonic generator, cutter head 13 on drive shell 12 and the housing 12 and moves.
The structure of hydraulic circuit slip ring 5 comprises interior ring 23, outer shroud 24 and shell 25 as shown in Figure 5, and on the ring 23, shell 25 was installed on the outer shroud 24 in outer shroud 24 was installed in by bearing.Be provided with airtight annular oil circuit 27 in the interior ring 23, and inlet connector 26 and the oil returning pipe joint 29 that is communicated with annular oil circuit 27 be installed in the end of interior ring 23, fuel inlet fitting 28 and back leakage connection are installed on the shell 25, back leakage connection and fuel inlet fitting 28 are stem for stem, do not draw in the drawings, also be equipped with on the shell 25 and receive oily joint 30, fuel inlet fitting 28, back leakage connection and receipts oil joint 30 also all are communicated with annular oil circuit 27.Because the oil circuit slip ring is to be rigidly connected, part hydraulic oil is recovered to fuel tank from receiving oily joint 30 when work.Outer shroud 24 is located by fuel inlet fitting 28 with shell 25.Outer shroud 24 can rotate with respect to interior ring 23, and the inlet connector 26 on the interior ring 23 is connected by the oil inlet and oil return mouth of oil pipe with reaction oil cylinder 2 and compressed oil cylinder 20 with oil returning pipe joint 29.In ring 23 link together by screw and boring bar 7, and rotate with boring bar 7, shell 25 be connected and fixed plate 9 and be connected.Auxiliary HYDRAULIC CONTROL SYSTEM hydraulic oil enters annular oil circuit 27 by fixed fuel inlet fitting 28, enter oil cylinder by annular oil circuit 27 and inlet connector 26 and oil pipe again, and by oil returning pipe joint 29, annular oil circuit 27 and back leakage connection 30 oil returns, move with this piston rod that promotes reaction oil cylinder 2 and compressed oil cylinder 20 and to stretch out, piston rod when withdrawal, hydraulic oil advance back direction with above-mentioned opposite.
The structure of lubricant passage way slip ring 6 is the same with the structure of hydraulic circuit slip ring 5, pipe joint with lead to the partly lubricated pipeline of cutter head and be connected with the cooling point.
The structure of ultrasonic circuit slip ring 8 as shown in Figure 6, comprise shell 31, socket 32, slip ring 33 and brush 34, shell 31 is installed on the axle sleeve 38 by bearing, socket 32 and two carbon brush holders 35 (only drawing among the figure one) side by side are installed on the shell 31, two carbon brush holders 35 are 60 ° of angles and arrange, in each carbon brush holder 35 carbon brush fixed block 36 is housed all, 34, two carbon brush 34 of carbon brush is installed in the carbon brush fixed block 36 is connected with socket 32 by electric wire respectively.Carbon brush cover 37 is installed in the shell 31.Neck bush 39 is fixedly mounted on the axle sleeve 38 by screw, and two slip rings 33 are housed on the neck bush 39, and the outer end of each slip ring 33 is provided with insulation spacer 40, and slip ring 33 all is connected with neck bush 39 keys with insulation spacer 40.Be welded with an output electric wire on two slip rings 33 respectively, two output electric wires are connected from the supersonic generator of boring bar endoporus with the cutter head part by passing the endoporus that enters boring bar 7 in the through wires hole on the axle sleeve 38 41.A slip ring 33 contacts with a carbon brush 34.When work, axle sleeve 38 is fixedly mounted on the boring bar 7 by screw, and with boring bar 7 rotations, shell 31 is connected by screw and is connected and fixed on the plate 9 with axle sleeve 38 for neck bush 39, slip ring 33, and shell 31, carbon brush 34 and carbon brush cover 37 are non-rotary.The power line of band plug is connected with socket 32, and socket 32 is exported electric wires by two carbon brush 34, two slip rings 33 and two and provided power supply for supersonic generator.
The course of work of the present invention is as follows:
An end of boring bar 7 not being installed cutter head part 1 is connected with boring spindle, cutter head part 1 stretches into the workpiece endoporus, cutter head 13 contacts with the workpiece bore area, the oil cylinder of reaction simultaneously 2 makes back shaft 3 also be against the workpiece bore area, offset cutter head 13 and added the active force in man-hour, cutter head 13 can be with shell along the line slideway fine motion.Boring bar 7 rotates with boring spindle.Cutter head 13 is with boring bar 7 rotation and feedings, or 13 of cutter heads with boring bar 7 rotations workpiece with boring table move forward into to, finish the fine finishining of surface of the work thus.
Claims (7)
1. ultrasonic metallic surface processing device that is used for boring machine, comprise boring bar, the hydraulic circuit slip ring, ultrasonic circuit slip ring and cutter head part, it is characterized in that: cutter head partly is installed in an end of boring bar, hydraulic circuit slip ring and ultrasonic circuit slip ring are installed on the boring bar, cutter head partly comprises housing, supersonic generator, cutterhead and cutter head, cutter head is installed in the front end of housing, supersonic generator is installed in the housing, housing is installed on the cutterhead by guide rail, opposite direction at cutter head is provided with the reaction oil cylinder, on the piston rod of reaction oil cylinder supporting member is installed, the hydraulic circuit slip ring is connected by pipeline with the reaction oil cylinder, and the ultrasonic circuit slip ring is connected with supersonic generator by the output electric wire.
2. the ultrasonic metallic surface processing device that is used for boring machine according to claim 1 is characterized in that: the lubricant passage way slip ring is installed on the described boring bar.
3. the ultrasonic metallic surface processing device that is used for boring machine according to claim 1 is characterized in that: described reaction oil cylinder is set directly on the housing.
4. the ultrasonic metallic surface processing device that is used for boring machine according to claim 1 is characterized in that: described reaction oil cylinder is arranged on the support that is installed together with cutterhead, and a driving oil cylinder that is connected with housing is installed on this support simultaneously.
5. the ultrasonic metallic surface processing device that is used for boring machine according to claim 1, it is characterized in that: described hydraulic circuit slip ring comprises interior ring, outer shroud and first shell, in being installed in by bearing, outer shroud encircles, first shell is installed on the outer shroud, be provided with airtight annular oil circuit in the interior ring, and inlet connector and the oil returning pipe joint that is communicated with annular oil circuit be installed in the end of interior ring, fuel inlet fitting and back leakage connection are installed on first shell, and fuel inlet fitting and back leakage connection also all are communicated with annular oil circuit.
6. the ultrasonic metallic surface processing device that is used for boring machine according to claim 1, it is characterized in that: described ultrasonic circuit slip ring comprises second shell, socket, slip ring, carbon brush and axle sleeve, second shell is installed on the axle sleeve by bearing, socket and two carbon brush are installed on second shell, two carbon brush are connected with socket by electric wire respectively, be installed with two slip rings on the axle sleeve, each slip ring contacts with a carbon brush respectively, be welded with an output electric wire on two slip rings respectively, two output electric wires pass the endoporus that enters boring bar by the through wires hole on the axle sleeve, are connected by the supersonic generator of boring bar endoporus with the cutter head part.
7. the ultrasonic metallic surface processing device that is used for boring machine according to claim 1 is characterized in that: described supporting member adopts bolster, fulcrum ball or roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100139672A CN101480733B (en) | 2009-01-22 | 2009-01-22 | Ultrasonic metallic surface processing device for borer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100139672A CN101480733B (en) | 2009-01-22 | 2009-01-22 | Ultrasonic metallic surface processing device for borer |
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| Publication Number | Publication Date |
|---|---|
| CN101480733A CN101480733A (en) | 2009-07-15 |
| CN101480733B true CN101480733B (en) | 2010-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009100139672A Active CN101480733B (en) | 2009-01-22 | 2009-01-22 | Ultrasonic metallic surface processing device for borer |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101851701B (en) * | 2010-04-14 | 2011-08-31 | 赵显华 | Ultrasonic metal surface processing device used for processing plane on milling machine or boring machine |
| CN103084608A (en) * | 2013-01-28 | 2013-05-08 | 赵显华 | Ultrasonic metal surface machining process for boring machine |
| CN103111791A (en) * | 2013-01-28 | 2013-05-22 | 赵显华 | Vane surface ultrasonic wave machining process |
| CN103084634A (en) * | 2013-01-28 | 2013-05-08 | 赵显华 | Ultrasonic metal surface machining process for milling machine |
| CN105171334A (en) * | 2015-08-11 | 2015-12-23 | 邯郸市海拓机械科技有限公司 | Ultrasonic surface machining equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5140773A (en) * | 1990-02-14 | 1992-08-25 | Brother Kogyo Kabushiki Kaisha | Ultrasonic machine and its machining method |
| WO2005049255A1 (en) * | 2003-11-20 | 2005-06-02 | Kazumasa Ohnishi | Machining device |
| CN201346631Y (en) * | 2009-01-22 | 2009-11-18 | 山东华云机电科技有限公司 | Ultrasonic metal surface processing device used for boring lathes |
-
2009
- 2009-01-22 CN CN2009100139672A patent/CN101480733B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5140773A (en) * | 1990-02-14 | 1992-08-25 | Brother Kogyo Kabushiki Kaisha | Ultrasonic machine and its machining method |
| WO2005049255A1 (en) * | 2003-11-20 | 2005-06-02 | Kazumasa Ohnishi | Machining device |
| CN201346631Y (en) * | 2009-01-22 | 2009-11-18 | 山东华云机电科技有限公司 | Ultrasonic metal surface processing device used for boring lathes |
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| CN101480733A (en) | 2009-07-15 |
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