CN101476174A - Enhanced artificial lawn fibre and preparation thereof - Google Patents

Enhanced artificial lawn fibre and preparation thereof Download PDF

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Publication number
CN101476174A
CN101476174A CNA2009100284356A CN200910028435A CN101476174A CN 101476174 A CN101476174 A CN 101476174A CN A2009100284356 A CNA2009100284356 A CN A2009100284356A CN 200910028435 A CN200910028435 A CN 200910028435A CN 101476174 A CN101476174 A CN 101476174A
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fibre
artificial lawn
nano
particle
enhanced artificial
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CN101476174B (en
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王强众
李峰
季丽
陈金桂
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Jiangsu created artificial lawn Limited by Share Ltd
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JIANGSU CO-CREATION GRASS Co Ltd
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Abstract

The invention discloses an enhancing type artificial turf fibre and a preparing method thereof which belongs to the artificial turf technique field. Fibre intension and flexible of the enhancing type artificial turf fibre are increased greatly and is suitable for occasion with great intensity movement and vehement that can reduce probability of influencing movement caused by turf fibre hurting. The enhancing type artificial turf fibre is composed of matrix resin, enhancing master batch and functional material that each component has weight percentage as follows: 60-94% matrix resin, 5-30% enhancing master batch and 0.1-10% functional material.

Description

A kind of enhanced artificial lawn fibre and preparation method thereof
Technical field
The present invention relates to a kind of fiber and preparation method thereof,, belong to the chinampa technical field more specifically to a kind of enhanced artificial lawn fibre and preparation method thereof.
Background technology
Natural lawn is the first-selected place of large-scale international tournament, can satisfy motor function and defencive function, but it is poor to exist the durability weatherability, administrative expenses height, the shortcoming of the incompatible big stream of people, high density motion.Compare with natural lawn, chinampa except that on serviceability near the natural lawn, tangible advantage is also arranged: used in round-the-clock 24 hours, and be subjected to rain, snow weather effect little; Safeguard that simply maintenance costs is low etc.
The nylon of the first generation has been experienced in the development of artificial grass fibre, the polypropylene of the second generation, the developing stage that the polyethylene of the third generation is such, the durability of nylon is relatively good, but can change when having its mechanical property of suction back with drying, thereby change the inherent characteristic on lawn, the polypropylene weatherability is relatively poor, the fibrillation phenomenon appears easily, and its skin-friction coefficient is bigger, easily athletic sliding damaged, though the polyethylene of the third generation has improvement greatly than the exercise performance on earlier generations lawn, but high-intensity motion for fierceness, artificial grass fibre still presents certain deficiency: split on this direction in that lawn fiber behind the axial tension is easier, the dehiscence part of fiber will fracture soon, form to tangle or exposed sharp movement speckle in artificial turf playing field, this is to the exercise performance such as the shock absorbing on lawn, right sphere bounce-back etc. has a negative impact, and sportsman Yi Zaocheng is damaged etc.
Find by patent retrieval, research to artificial grass fibre at present mainly concentrates on two aspects, the one, the blending and modifying of polyvinyl addresses the above problem by the angle of first synthetic compound and the second synthetic compound blend as patent EP02077589.6.The 2nd, from the profile aspect of grass silk, improve the deflection of grass fiber, as patent WO2006085751, and nanometer inorganic filler is used for artificial lawn fiber, the patent that improves fibre strength yet there are no report.
Inorganic nano-particle can produce strong materialization effect with macromolecule himself to have special nature such as unique skin effect, small-size effect, quantum size effect and macro quanta tunnel effect, reaches polymer is strengthened toughness reinforcing effect.At present, be filler with the inorganic nano-particle, the technology of preparation nano composite material has been widely used in a plurality of technical fields such as space flight, engineering plastics, packing.
Summary of the invention
The invention solves above-mentioned the deficiencies in the prior art and problem, a kind of enhanced artificial lawn fibre is provided, this kind artificial lawn fiber is applicable to school, swimming pool non-slip floor, golf course aisle, is particularly useful for relatively more frequent, the relatively fiercer place of motions such as football field, tennis court, Rugby field.
The present invention also provides the preparation method of this enhanced artificial lawn fibre.
The present invention is achieved by the following technical solutions:
Enhanced artificial lawn fibre of the present invention is made up of matrix resin, enhancing master batch and functional material, and each weight percentages of components is as follows:
Matrix resin 60~94%
Strengthen master batch 5~30%
Functional material 0.1~10%.
The further technical scheme of enhanced artificial lawn fibre of the present invention is that described enhancing masterbatch is made up of inorganic nano-particle, vector resin and dispersant, and its each component percentage by weight is as follows:
Vector resin 40~79.5%
Inorganic nano-particle 20~59.5%
Dispersant 0.1~5%.
The further again technical scheme of enhanced artificial lawn fibre of the present invention is that described vector resin is one or more in linear low density polyethylene, low density polyethylene (LDPE), the high density polyethylene (HDPE), its melt index is 0.2~30g/10min, is preferably 1~20g/10min.
Further technical scheme can also be that described inorganic nano-particle is one or more mixtures in nano-calcium carbonate, nanomete talc powder, nano silicon, nano diatomite, the nano-silicon lime stone again, the particle diameter of inorganic nano-particle is 10~200nm, is preferably 10~100nm.
Further technical scheme can also be that described dispersant is one or more of coupling agent, atoleine, silicone oil again.
The further technical scheme of enhanced artificial lawn fibre of the present invention can also be that described matrix resin is a TPO, is preferably polyethylene kind; Described functional material is one or more the composition in Masterbatch, light stabilizer, ultra-violet absorber, antioxidant, antistatic additive, the lubricant.
For realizing above purpose, the preparation method of enhanced artificial lawn fibre of the present invention comprises two steps: one, strengthen the preparation of master batch; Two, the preparation of enhancement mode artificial grass fibre, its concrete operation is:
● strengthen the preparation of master batch:
(1) inorganic nano-particle, dispersant, vector resin are mixed the back and mix in high-speed mixer, the temperature of mixing is 50~150 ℃, and the time of mixing is 10~60 minutes;
(2) the above-mentioned material that mixes is passed through single screw rod or double screw extruder extruding pelletization, extruder temperature is controlled to be 100~200 ℃, and screw speed is 200~500r/min;
● the preparation of enhancement mode artificial grass fibre:
(1) strengthening master batch, matrix resin and functional material blend, the fusion under 150~300 ℃ temperature through single screw rod or twin-screw is squeezed into film, or the technology by melt spinning, extrudes the formation monfil;
(2), cut into the fillet of thick 50~300 μ m, wide 2~30mm with this film or filament cooling curing; Monfil does not then need cutting;
(3) draw direction at 80-150 ℃ temperature lower edge fillet makes 4~8 times of this fillet drawing-offs;
(4) with baking oven the fillet of this drawing-off is carried out 1~10% lax heat treatment under 80~150 ℃ temperature.
The present invention compared with prior art has following beneficial effect:
Enhanced artificial lawn fibre intensity of the present invention and pliability have had and have increased substantially, and are applicable to the occasion that exercise intensity is bigger, relatively fiercer, and reducing influences exercise performance because of grass fiber is impaired.Preparation method of the present invention is simple, and cost is low.
Description of drawings
Fig. 1 is the artificial wear testing schematic diagram of simulation, and wherein 1 is the roller of wear device, and 2 is the nylon footwear fourth on the roller, and 3 is artificial grass fibre of the present invention, and 4 is the basalis of chinampa.
Roller is done the motion of horizontal and vertical both direction at chinampa during use, nylon footwear fourth random distribution on roller, and the motion of skimulated motion person's football boot on artificial turf playing field, this device has obtained the approval of International Football Union.
The specific embodiment
Below by specific embodiment explanation the present invention, but the present invention not merely is defined in these embodiment.
Embodiment 1:
Raw material: (1) nano-calcium carbonate 50kg (particle diameter is 10nm), silane coupler 2kg, LLDPE50kg (melt index is 2g/10min); (2) strengthen master batch 5kg, LLDPE resin 89kg, Masterbatch 5kg, antioxidant 0.5kg, light stabilizer 0.5kg.
● strengthen the preparation of master batch
(1) nano-calcium carbonate, silane coupler and vector resin LLDPE are mixed in high-speed mixer, mixing temperature is 150 ℃, and incorporation time is 10 minutes;
(2) with above-mentioned material extruding pelletization in double screw extruder, the extruder temperature scope is 100-150 ℃, and screw speed is 200r/min.
● the preparation of enhancement mode artificial grass fibre
Use fusion under 230 ℃ temperature such as the single screw extrusion machine of the φ 110mm enhancing master batch that blend is uniform, LLDPE, Masterbatch, antioxidant, light stabilizer to be extruded into membranaceous from T pattern head, speed with 15m/min stretches, while cooling curing film forming, film is cut into narrow strip, 5 times of 90 ℃ temperature lower edge draw direction drawing-offs, in 90 ℃ heated air circulation type baking oven, carry out loose formula heat treatment afterwards, produce the enhancement mode artificial grass fibre of wide about 10mm, about 8000 DENIER of the about 100 μ m of thickness.
The measurement result of TENSILE STRENGTH, elongation at break, percent thermal shrinkage and the mar proof of the enhancement mode artificial grass fibre of preparation sees Table 1, wherein, the mensuration of TENSILE STRENGTH and elongation at break is carried out according to GB/T1040, adopts rate of extension 100mm/min, gauge length 100mm.Shrinkage factor is to be determined at the shrinkage factor of soaking 10 minutes longitudinal directions in 130 ℃ the silicone oil.Wearability test is the chinampa that earlier artificial grass fibre is made into certain specification, by experimental rig shown in Figure 1 the grass fiber of chinampa is simulated the test of artificial wear then, by taking pictures, behind 12200 cycles that relatively wear and tear, the variation of artificial grass fibre outward appearance.
Embodiment 2
Raw material: (1) nano-calcium carbonate 50kg (particle diameter is 10nm), silane coupler 2kg, LLDPE50kg (melt index is 2g/10min); (2) strengthen master batch 15kg, LLDPE resin 74kg, Masterbatch 5kg, antioxidant 0.5kg, light stabilizer 0.5kg.
Strengthen the preparation of master batch
(1) nano-calcium carbonate, silane coupler and vector resin LLDPE are mixed in high-speed mixer, mixing temperature is 90 ℃, and incorporation time is 30 minutes;
(2) with above-mentioned material extruding pelletization in double screw extruder, the extruder temperature scope is 100-150 ℃, and screw speed is 200r/min.
● the preparation of enhancement mode artificial grass fibre
Use fusion under 230 ℃ temperature such as the single screw extrusion machine of the φ 110mm enhancing master batch that blend is uniform, LLDPE, Masterbatch, antioxidant, light stabilizer to be extruded into membranaceous from T pattern head, speed with 15m/min stretches, while cooling curing film forming, film is cut into narrow strip, 5 times of 90 ℃ temperature lower edge draw direction drawing-offs, in 90 ℃ heated air circulation type baking oven, carry out loose formula heat treatment afterwards, produce the enhancement mode artificial grass fibre of wide about 10mm, about 8000 DENIER of the about 100 μ m of thickness.
Test its TENSILE STRENGTH, elongation at break, shrinkage factor, abrasion resistance properties, the results are shown in Table 1.
Embodiment 3
Raw material: (1) nano-calcium carbonate 50kg (particle diameter is 10nm), silane coupler 2kg, LLDPE50kg (melt index is 2g/10min); (2) strengthen master batch 30kg, LLDPE resin 64kg, Masterbatch 5kg, antioxidant 0.5kg, light stabilizer 0.5kg.
● strengthen the preparation of master batch
(1) nano-calcium carbonate, silane coupler and vector resin LLDPE are mixed in high-speed mixer, mixing temperature is 50 ℃, and incorporation time is 60 minutes;
(2) with above-mentioned material extruding pelletization in double screw extruder, the extruder temperature scope is 100-150 ℃, and screw speed is 200r/min.
● the preparation of enhancement mode artificial grass fibre
Use fusions under 230 ℃ temperature such as the single screw extrusion machine of the φ 110mm enhancing master batch that blend is uniform, LLDPE, Masterbatch, antioxidant, light stabilizer, be extruded into membranaceous from T pattern head, speed with 15m/min stretches, while cooling curing film forming, film is cut into narrow strip, 5 times of 90 ℃ temperature lower edge draw direction drawing-offs, in 90 ℃ heated air circulation type baking oven, carry out loose formula heat treatment afterwards, produce the enhancement mode artificial grass fibre of wide about 10mm, about 8000 DENIER of the about 100 μ m of thickness.
Test its TENSILE STRENGTH, elongation at break, shrinkage factor, abrasion resistance properties, the results are shown in Table 1.
Embodiment 4
Raw material: (1) nano-calcium carbonate 50kg (particle diameter is 100nm), aluminate coupling agent 2kg, LLDPE50kg (melt index is 2g/10min); (2) strengthen master batch 5kg, LLDPE resin 89kg, Masterbatch 5kg, antioxidant 0.5kg, light stabilizer 0.5kg.
● strengthen the preparation of master batch
(3) nano-calcium carbonate, silane coupler and vector resin LLDPE are mixed in high-speed mixer, mixing temperature is 90 ℃, and incorporation time is 30 minutes;
(4) with above-mentioned material extruding pelletization in double screw extruder, the extruder temperature scope is 100-150 ℃, and screw speed is 200r/min.
● the preparation of enhancement mode artificial grass fibre
Use fusion under 230 ℃ temperature such as the single screw extrusion machine of the φ 110mm enhancing master batch that blend is uniform, LLDPE, Masterbatch, antioxidant, light stabilizer to be extruded into membranaceous from T pattern head, speed with 15m/min stretches, while cooling curing film forming, film is cut into narrow strip, 5 times of 90 ℃ temperature lower edge draw direction drawing-offs, in 90 ℃ heated air circulation type baking oven, carry out loose formula heat treatment afterwards, produce the enhancement mode artificial grass fibre of wide about 10mm, about 8000 DENIER of the about 100 μ m of thickness.
Test its TENSILE STRENGTH, elongation at break, shrinkage factor, abrasion resistance properties, the results are shown in Table 1.
Embodiment 5
Raw material: (1) nano-calcium carbonate 50kg (particle diameter is 20nm), silicone oil 2kg, LDPE50kg (melt index is 7g/10min); (2) strengthen master batch 5kg, LLDPE resin 89kg, Masterbatch 5kg, antioxidant 0.5kg, light stabilizer 0.5kg.
● strengthen the preparation of master batch
(5) nano-calcium carbonate, silicone oil and vector resin LLDPE are mixed in high-speed mixer, mixing temperature is 90 ℃, and incorporation time is 30 minutes;
(6) with above-mentioned material extruding pelletization in double screw extruder, the extruder temperature scope is 100-150 ℃, and screw speed is 200r/min.
● the preparation of enhancement mode artificial grass fibre
Use fusions under 230 ℃ of degree temperature such as the single screw extrusion machine of the φ 90mm enhancing master batch that blend is uniform, LLDPE, Masterbatch, antioxidant, light stabilizer, processing aid, extrude via the spinning die head, form filament, speed with 20m/min stretches, the while cooling curing, 4 times of 90 ℃ temperature lower edge draw direction drawing-offs, in 90 ℃ heated air circulation type baking oven, carry out loose formula heat treatment afterwards, produce the enhancement mode artificial grass fibre of wide about 1mm, about 1250 DENIER of the about 200 μ m of thickness.
Test its TENSILE STRENGTH, elongation at break, shrinkage factor, abrasion resistance properties, the results are shown in Table 1.
Embodiment 6
Raw material: (1) nano-calcium carbonate 50kg (particle diameter is 50nm), silicone oil 2kg, LDPE50kg (melt index is 7g/10min); (2) strengthen master batch 5kg, LLDPE resin 89kg, Masterbatch 5kg, antioxidant 0.5kg, light stabilizer 0.5kg.
● strengthen the preparation of master batch
(7) nano-calcium carbonate, silicone oil and vector resin LLDPE are mixed in high-speed mixer, mixing temperature is 90 ℃, and incorporation time is 30 minutes;
(8) with above-mentioned material extruding pelletization in double screw extruder, the extruder temperature scope is 100-150 ℃, and screw speed is 200r/min.
● the preparation of enhancement mode artificial grass fibre
Use fusions under 230 ℃ temperature such as the single screw extrusion machine of the φ 90mm enhancing master batch that blend is uniform, LLDPE, Masterbatch, antioxidant, light stabilizer, processing aid, extrude via the spinning die head, form filament, speed with 20m/min stretches, the while cooling curing, 4 times of 90 ℃ temperature lower edge draw direction drawing-offs, in 90 ℃ heated air circulation type baking oven, carry out loose formula heat treatment afterwards, produce the enhancement mode artificial grass fibre of wide about 1mm, about 1250 DENIER of the about 200 μ m of thickness.
Test its TENSILE STRENGTH, elongation at break, shrinkage factor, abrasion resistance properties, the results are shown in Table 1.
Comparative example 1,2 for adopt with embodiment 1,5 in the preparation technology of identical artificial grass fibre, but do not add the enhancing master batch, the artificial grass fibre of preparation same size as a comparative example, test TENSILE STRENGTH, elongation at break, shrinkage factor and the abrasion resistance properties of fiber in the comparative example respectively, test result sees Table 1.
Table 1: embodiment and comparative example fiber test result comparison sheet
Scheme TENSILE STRENGTH (cN/tex) Elongation at break (%) Percent thermal shrinkage (%) Anti-wear performance
Comparative example 1 11 25 10 Longitudinal cracking is obvious
Embodiment 1 14 50 4 Substantially there is not longitudinal cracking
Embodiment 2 13.5 45 3.6 A small amount of longitudinal cracking
Embodiment 3 12 40 3 A small amount of longitudinal cracking
Embodiment 4 11.5 30 3.3 A small amount of longitudinal cracking
Comparative example 2 14.3 40 8 Longitudinal cracking is obvious
Embodiment 5 19.2 80 4 Substantially there is not longitudinal cracking
Embodiment 6 18.8 75 4.3 Substantially there is not longitudinal cracking
It is big that enhancement mode artificial grass fibre of the present invention as can be seen from the table has TENSILE STRENGTH, and percent thermal shrinkage is little, is difficult for longitudinal cracking, the characteristics that anti-wear performance is good.

Claims (10)

1, a kind of enhanced artificial lawn fibre is characterized in that being made by following raw materials by weight percent:
Matrix resin 60~94%
Strengthen master batch 5~30%
Functional material 0.1~10%.
2, enhanced artificial lawn fibre according to claim 1 is characterized in that described enhancing masterbatch is made up of inorganic nano-particle, vector resin and dispersant, and its each component percentage by weight is as follows:
Vector resin 40~79.5%
Inorganic nano-particle 20~59.5%
Dispersant 0.1~5%.
3, enhanced artificial lawn fibre according to claim 2 is characterized in that described vector resin is one or more in linear low density polyethylene, low density polyethylene (LDPE), the high density polyethylene (HDPE), and its melt index is 0.2~30g/10min.
4, enhanced artificial lawn fibre according to claim 3, the melt index that it is characterized in that described vector resin is 5~20g/10min.
5, enhanced artificial lawn fibre according to claim 2, it is characterized in that described inorganic nano-particle is one or more mixtures in nano-calcium carbonate, nanomete talc powder, nano silicon, nano diatomite, the nano-silicon lime stone, the particle diameter of inorganic nano-particle is 10~200nm.
6, enhanced artificial lawn fibre according to claim 5, the particle diameter that it is characterized in that described inorganic nano-particle is 10~100nm.
7, enhanced artificial lawn fibre according to claim 2 is characterized in that described dispersant is one or more of coupling agent, atoleine, silicone oil.
8, enhanced artificial lawn fibre according to claim 1 is characterized in that described matrix resin is a TPO; Described functional material is one or more the composition in Masterbatch, light stabilizer, ultra-violet absorber, antioxidant, antistatic additive, the lubricant.
9, enhanced artificial lawn fibre according to claim 8 is characterized in that described TPO matrix resin is a polyethylene kind.
10, a kind of preparation method as the arbitrary described enhanced artificial lawn fibre of claim 1~9 is characterized in that may further comprise the steps:
● strengthen the preparation of master batch:
(1) inorganic nano-particle, dispersant, vector resin are mixed the back and mix in high-speed mixer, the temperature of mixing is 50~150 ℃, and the time of mixing is 10~60 minutes;
(2) the above-mentioned material that mixes is passed through single screw rod or double screw extruder extruding pelletization, extruder temperature is controlled to be 100~200 ℃, and screw speed is 200~500r/min;
● the preparation of enhancement mode artificial grass fibre:
(1) strengthening master batch, matrix resin and functional material blend, the fusion under 150~300 ℃ temperature through single screw rod or twin-screw is squeezed into film, or the technology by melt spinning, extrudes the formation monfil;
(2), cut into the fillet of thick 50~300 μ m, wide 2~30mm with this film or filament cooling curing; Monfil does not then need cutting;
(3) draw direction at 80-150 ℃ temperature lower edge fillet makes 4~8 times of this fillet drawing-offs;
(4) with baking oven the fillet of this drawing-off is carried out 1~10% lax heat treatment under 80~150 ℃ temperature.
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CN108977916A (en) * 2018-08-07 2018-12-11 江苏联创人造草坪股份有限公司 A kind of high temperature resistant chinampa and preparation method thereof
CN109811618A (en) * 2019-01-28 2019-05-28 江苏共创人造草坪股份有限公司 A kind of chinampa and preparation method thereof with antibacterial and mouldproof
CN109943910A (en) * 2019-03-11 2019-06-28 张家港市金立纳米高弹材料有限公司 A kind of wear-resisting artificial lawn filament and preparation method thereof
CN110924266A (en) * 2019-11-16 2020-03-27 江苏文明人造草坪有限公司 Artificial lawn and manufacturing method thereof
CN111395102A (en) * 2020-02-24 2020-07-10 广州傲胜人造草股份有限公司 Hydrophobic sports artificial turf
CN111395102B (en) * 2020-02-24 2022-06-10 广州傲胜人造草股份有限公司 Hydrophobic sports artificial turf
CN111235685A (en) * 2020-03-10 2020-06-05 云南孚道体育设施科技有限公司 High-performance artificial grass filaments and preparation method thereof
CN115323519A (en) * 2022-08-09 2022-11-11 江苏文明人造草坪有限公司 Preparation method of matte artificial turf

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