CN101474748A

CN101474748A - Six-machine integrated forming press

Info

Publication number: CN101474748A
Application number: CNA2009100664514A
Authority: CN
Inventors: 曲杰; 曲世君
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-01-19
Filing date: 2009-01-19
Publication date: 2009-07-08

Abstract

The present invention discloses a six-device integrated mold press which is composed of a steel plate coil material discharging device, a film coating device, mold pressing devices, pattern pressing devices, a crimping device and a digital control shearing device. Coiled steel plate is supported by the steel plate coil material discharging device and can be freely rotated for discharging the steel plate. The steel plate enters the film coating device for film coating through a supporting roller and a position limiting device, and then enters a plurality of mold pressing devices and pattern pressing devices which are arranged in parallel for being gradually mold pressed. The rolling depths of the plurality of mold pressing devices and pattern pressing devices become larger from a material inlet end to a material outlet end. The required shape and require pattern are pressed on the color steel plate. Simultaneously, a crimping device is respectively installed at two sides between two adjacent mold pressing devices and pattern pressing devices. The color steel plate is crimped in mold pressing and pattern pressing. The molded color steel plate is cut a required size by the cutting device after coming out from the pattern pressing device and the crimping device. The invention integrates the material discharging device, the film coating device, the mold pressing devices, the pattern pressing devices, the crimping device and the digital control shearing device for forming an integrated device. The production efficiency and product quality of color steel plate are greatly increased.

Description

Six-machine integrated forming press

Technical field

The present invention relates to a kind of color steel forming press, particularly a kind of six-machine integrated forming press.

Background technology

At present, the color steel forming press generally all is a single form, i.e. die mould, overlay film, cutting is to realize that by independent device production efficiency is low.

Summary of the invention

The purpose of this invention is to provide a kind of six-machine integrated forming press, this six-machine integrated forming press is that discharging device, film covering device, die mould and embossing device, hemming device, numerical control shear are gathered together, form integrated, improve production efficiency and product quality greatly, and embossing device wherein is neoteric device, and the color steel that this six-machine integrated forming press is produced is a kind of high-grade products.

The present invention is by the roll of steel plate discharging device, film covering device, die mould and embossing device, hemming device, the numerical control shear constitutes, the coil plate is held up and the steel plate of putting free to rotate by the roll of steel plate discharging device, steel plate is through carrying roller, after stopping means enters the film-covering mechanism overlay film, enter several die moulds that are arranged side by side and embossing device mold pressing gradually, the roll extrusion degree of depth of these several die moulds and embossing device is deepened gradually by feeding end to discharge end, on color steel, extrude needed shape and needed decorative pattern, simultaneously, be provided with hemming device at two adjacent die moulds and the both sides between the embossing device, also with the color steel crimping, the color steel of moulding is from die mould and embossing device in die mould and embossing, after coming out, hemming device cuts into needed size by shear;

Each die mould and embossing device are by lathe bed, the counterdie last item, the patrix last item, pull bar, dual-driving chain wheel and chain are formed, the axial plane of counterdie last item and patrix last item is provided with corresponding concave-convex type die, the counterdie last item between the concave-convex type die and the axial plane of patrix last item are provided with corresponding concavo-convex colored pattern, the both sides of lathe bed forward are provided with and are fixed with sill, the top of sill is provided with counterdie last item bearing, the sheathed bearing in the two ends of counterdie last item, this two bearing is set in respectively in the counterdie last item bearing of both sides, the top of two counterdie last item bearings rubber blanket setting at interval is fixed with patrix last item bearing, the sheathed bearing in the two ends of patrix last item, this two bearing is set in respectively in the patrix last item bearing of both sides, the same side on counterdie last item and the patrix last item is arranged with intermeshing profile modified gear, the end that the counterdie last item stretches out counterdie last item bearing is arranged with the dual-driving chain wheel, this dual-driving chain wheel passes through two driving chains respectively with preceding, the dual-driving chain of back rolling device is taken turns winding and transferring power, receive the power of front and transmission of power is given the rolling device of back, the patrix last item bearing of both sides is provided with entablature, entablature vertically is equipped with and presses down leading screw, the leading screw spiral shell that presses down that is positioned at entablature top is provided with clamp nut, draws between two entablatures of the left and right sides to be provided with pull bar; Wherein the rolling device bottom of a head end has motor, cycloidal planetary gear speed reducer, the opposite side of relative profile modified gear is arranged with by movable sprocket on the counterdie last item of this rolling device, be provided with sprocket for main drive with this bottom by movable sprocket the same side, by between movable sprocket and the sprocket for main drive with the driving chain transmission, this sprocket for main drive is set in the output of cycloidal planetary gear speed reducer, and cycloidal planetary gear speed reducer is by driven by motor.

Discharging device wherein, film covering device, hemming device and numerical control shear are this area existing apparatus commonly used, and its concrete structure does not repeat them here.

Operation principle of the present invention is:

After starting the present invention, the coil plate is held up and the steel plate of putting free to rotate by discharging device, steel plate is through carrying roller, after stopping means enters the film-covering mechanism overlay film, enter several die moulds that are arranged side by side and embossing device mold pressing gradually, the roll extrusion degree of depth of these several die moulds and embossing device is deepened gradually by feeding end to discharge end, on color steel, extrude needed shape and needed decorative pattern, simultaneously, be provided with hemming device at two adjacent die moulds and the both sides between the embossing device, also with the color steel crimping, the color steel of moulding is from die mould and embossing device in die mould and embossing, after coming out, hemming device cuts into needed size by the numerical control shear.

The invention has the beneficial effects as follows:

1, this six-machine integrated forming press is that discharging device, film covering device, die mould and embossing device, hemming device, numerical control shear are gathered together, form integrated, the production efficiency and the product quality of color steel have been improved greatly, the present invention is a kind of combined type invention, and this effect of Combination has the raising of matter than the effect of unit.

2, in die mould, embossing on color steel makes color steel become a kind of high-end in the world product.

Description of drawings

Fig. 1 is the layout schematic diagram of each member of the embodiment of the invention.

Fig. 2 is the die mould and the embossing device cutaway view of the embodiment of the invention.

The specific embodiment

See also Fig. 1, shown in Figure 2, be embodiments of the invention, present embodiment is by roll of steel plate discharging device 1, film covering device 4, die mould and embossing device 5, hemming device 7, numerical control shear 6 constitutes, coil plate 8 is held up and the steel plate of putting free to rotate by roll of steel plate discharging device 1, steel plate is through carrying roller 2, after stopping means 3 enters film covering device 4 overlay films, enter several die moulds that are arranged side by side and embossing device 5 mold pressing gradually, the roll extrusion degree of depth of these several die moulds and embossing device 5 is deepened gradually by feeding end to discharge end, on color steel, extrude needed shape and needed decorative pattern, simultaneously, be provided with hemming device 7 at two adjacent die moulds and the both sides between the embossing device 5, also with the color steel crimping, the color steel of moulding is from die mould and embossing device 5 in die mould and embossing, after coming out, hemming device 7 cuts into needed size by numerical control shear 6;

Each die mould and embossing device 5 are by lathe bed 51, counterdie last item 52, patrix last item 53, pull bar 54, dual-driving chain wheel 55 and chain 56 are formed, the axial plane of counterdie last item 52 and patrix last item 53 is provided with corresponding concave-convex type die A, the counterdie last item 52 between the concave-convex type die A and the axial plane of patrix last item 53 are provided with corresponding concavo-convex colored pattern B, the both sides of lathe bed 51 forward are provided with and are fixed with sill 57, the top of sill 57 is provided with counterdie last item bearing 58, the sheathed bearing 59 in the two ends of counterdie last item 52, this two bearing 59 is set in respectively in the counterdie last item bearing 58 of both sides, the top of two counterdie last item bearings 58 rubber blanket 591 settings at interval is fixed with patrix last item bearing 531, the sheathed bearing 59 in the two ends of patrix last item 53, this two bearing 59 is set in respectively in the patrix last item bearing 531 of both sides, the same side on counterdie last item 52 and the patrix last item 53 is arranged with intermeshing profile modified gear 521, the end that counterdie last item 52 stretches out counterdie last item bearing 58 is arranged with dual-driving chain wheel 55, this dual-driving chain wheel 55 passes through two driving chains 56 respectively with preceding, the dual-driving chain of back rolling device 5 is taken turns 55 windings and transferring power, receive the power of front and transmission of power is given the rolling device 5 of back, the patrix last item bearing 531 of both sides is provided with entablature 532, entablature 532 vertically is equipped with and presses down leading screw 533, leading screw 533 spiral shells that press down that are positioned at entablature 532 tops are provided with clamp nut 534, draw between two entablatures 532 of the left and right sides to be provided with pull bar 54; Wherein rolling device 5 bottoms of a head end have motor 9, cycloidal planetary gear speed reducer 10, the opposite side of relative profile modified gear 521 is arranged with by movable sprocket 535 on the counterdie last item 52 of this rolling device 5, be provided with sprocket for main drive 536 with this bottom by movable sprocket 535 the same sides, by between movable sprocket 535 and the sprocket for main drive 536 with driving chain 537 transmissions, this sprocket for main drive 536 is set in the output of cycloidal planetary gear speed reducer 10, and cycloidal planetary gear speed reducer 10 is driven by motor 9.

Discharging device 1 wherein, film covering device 4, hemming device 7 and numerical control shear 6 are this area existing apparatus commonly used, are prior aries, and its concrete structure does not repeat them here.

Claims

1, a kind of six-machine integrated forming press, it is characterized in that: be by the roll of steel plate discharging device, film covering device, several die moulds and embossing device, hemming device, the numerical control shear constitutes, the coil plate is held up and the steel plate of putting free to rotate by the roll of steel plate discharging device, steel plate is through carrying roller, after stopping means enters the film-covering mechanism overlay film, enter several die moulds that are arranged side by side and embossing device mold pressing gradually, the roll extrusion degree of depth of these several die moulds and embossing device is deepened gradually by feeding end to discharge end, on color steel, extrude needed shape and needed decorative pattern, simultaneously, be provided with hemming device at two adjacent die moulds and the both sides between the embossing device, also with the color steel crimping, the color steel of moulding is from die mould and embossing device in die mould and embossing, after coming out, hemming device cuts into needed size by shear;

Described die mould and embossing device are by lathe bed, the counterdie last item, the patrix last item, pull bar, dual-driving chain wheel and chain are formed, the axial plane of counterdie last item and patrix last item is provided with corresponding concave-convex type die, the counterdie last item between the concave-convex type die and the axial plane of patrix last item are provided with corresponding concavo-convex colored pattern, the both sides of lathe bed forward are provided with and are fixed with sill, the top of sill is provided with counterdie last item bearing, the sheathed bearing in the two ends of counterdie last item, this two bearing is set in respectively in the counterdie last item bearing of both sides, the top of two counterdie last item bearings rubber blanket setting at interval is fixed with patrix last item bearing, the sheathed bearing in the two ends of patrix last item, this two bearing is set in respectively in the patrix last item bearing of both sides, the same side on counterdie last item and the patrix last item is arranged with intermeshing profile modified gear, the end that the counterdie last item stretches out counterdie last item bearing is arranged with the dual-driving chain wheel, this dual-driving chain wheel passes through two driving chains respectively with preceding, the dual-driving chain of back rolling device is taken turns winding and transferring power, receive the power of front and transmission of power is given the rolling device of back, the patrix last item bearing of both sides is provided with entablature, entablature vertically is equipped with and presses down leading screw, the leading screw spiral shell that presses down that is positioned at entablature top is provided with clamp nut, draws between two entablatures of the left and right sides to be provided with pull bar; Wherein the rolling device bottom of a head end has motor, cycloidal planetary gear speed reducer, the opposite side of relative profile modified gear is arranged with by movable sprocket on the counterdie last item of this rolling device, be provided with sprocket for main drive with this bottom by movable sprocket the same side, by between movable sprocket and the sprocket for main drive with the driving chain transmission, this sprocket for main drive is set in the output of cycloidal planetary gear speed reducer, and cycloidal planetary gear speed reducer is by driven by motor.