CN109319540A - A kind of high emulation brick line color steel sheet embossing cutting integrated equipment - Google Patents

A kind of high emulation brick line color steel sheet embossing cutting integrated equipment Download PDF

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Publication number
CN109319540A
CN109319540A CN201811241667.5A CN201811241667A CN109319540A CN 109319540 A CN109319540 A CN 109319540A CN 201811241667 A CN201811241667 A CN 201811241667A CN 109319540 A CN109319540 A CN 109319540A
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CN
China
Prior art keywords
wheel
cutting
cutter
driven wheel
unwinding
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Granted
Application number
CN201811241667.5A
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Chinese (zh)
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CN109319540B (en
Inventor
汤红海
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Jiangsu Dadong New Material Technology Co., Ltd
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JIANGSU EAST STEEL Co Ltd
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Priority to CN201811241667.5A priority Critical patent/CN109319540B/en
Publication of CN109319540A publication Critical patent/CN109319540A/en
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Publication of CN109319540B publication Critical patent/CN109319540B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/10Arrangements for effecting positive rotation of web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material

Abstract

The invention discloses a kind of high emulation brick line color steel sheet embossing cutting integrated equipments, belong to construction material manufacture field, the high emulation brick line color steel sheet embossing cutting integrated equipment includes unwinding system, raging system, splitting system, unwinding system is used for folding and unfolding Metal Substrate coiled sheet, splitting system according to set requirements cuts metal substrate, and raging system can print on metallic substrates the decorative pattern of required printing;The present invention can be provided for two kinds of systems of different needs by a set of unreeling machine and unreel work, and the purchase cost and administrative staff's cost of production equipment have been saved.Raging system can customize various patterns using detachable according to needed for client.

Description

A kind of high emulation brick line color steel sheet embossing cutting integrated equipment
Technical field
The invention belongs to construction material production field, more specifically to a kind of high emulation brick line color steel sheet embossing point Cut integrated equipment.
Background technique
Steel plate is world today's star building and one kind that top decoration uses as a kind of completely new building decoration materials High-grade Coil Coating Products, only a small number of developed countries are able to produce in the world.This material can be widely applied to decoration, gold Belong to furred ceiling, curtain wall, European rolling screen door, garage door, security door, indoor steel timber door, color steel sash etc..
Height emulation brick line color steel sheet applies three using domestic advanced five and dries production technologies, substrate using zinc-plated, aluminum-zinc alloy, Magnalium plate is plated, chemical polishing and film forming are carried out to substrate surface using trivalent chromium environmental protection passivating solution, are also added into passivating solution The ingredient of silicon not only has anti-corrosive properties, more improves the coating performance of product.Coating uses phthalic resin coating and polyester resin The combination of coating not only has preferable flexibility, adhesive force and mechanical strength, can also improve the plumpness of coating, increases face Colour solid sense.
Height emulation brick line color steel sheet surface, which is embossed processing, can be improved the aesthetic measure of steel plate, different use and The embossing of surface of steel plate required for client is different, needs to carry out steel plate in the production process of steel plate at cutting and embossing Reason, traditional production line are all made of two different production lines and are handled when being embossed to steel plate and slitting treatment, wave Take resource and labor intensive, increase production cost and production site, designs a kind of Plate Production that can take into account several effects Line, be urgently it is necessary to.
Summary of the invention
Two steel plate production lines of the invention can be provided for two different production lines and be put using a unwinding equipment is led to Roll up work, two different high emulation brick line color steel sheet production lines be combined together, effectively saved production site and Equipment cost.
To achieve the goals above, the present invention is achieved by the following technical solutions: the high emulation brick line is colored Steel plate embossing cutting integrated equipment includes being capable of providing unreel the unwinding system 1 of work, can cut metal substrate Splitting system 2, the raging system 3 of printing can be embossed to substrate surface, can store steel plate deposit material pit 5;
The splitting system 2 is located at the left side of unwinding system 1, and the raging system 3 is located at the right side of unwinding system 1,
Unwinding system 1 can left-right rotation be as desired that raging system 3 and splitting system 2 provide and unreel work;
It is described deposit material pit 5 be located at unwinding system 1 between raging system 3.
Preferably, the unwinding system 1 include unwinding motor 101, transmission device 102, unwinding motor controller 103, Spool 104, expansion device 105;
The shaft of the unwinding motor 101 is connect by transmission device 102 with spool 104, is equipped on spool 104 for locking The expansion device 105 of tight reel;
The unwinding motor 101 uses alternating current generator, the connection of 101 power supply unwinding motor controller 103 of unwinding motor;Unreel electricity Machine controller 103 changes motor direction of rotation by changing 101 power supply type of attachment of unwinding motor.
Preferably, the raging system 3 includes driving wheel 301, driven wheel 302, guide wheel 303, embossing motor 304, support Disk 305, geared system 306, locking device 307, fixed frame 308;
Stamp has printing template, driven wheel 302 and the direct stamp of driving wheel 301 on the driven wheel 302 and driving wheel 301 Module is mutually matched, and can by replace with different stamp modules driven wheel 302 and driving wheel 301 it is obstructed to be combined into Printing quality;
The driving wheel 301 is installed under fixed frame 308, and driven wheel 302 is installed on the driving wheel 301 of fixed frame 308, pressure Flower 304 shaft of motor is connect with driving wheel 301, and driving wheel 301 is connect by geared system 306 with driven wheel 302, driven wheel 302 tops are mounted directly the locking device that can adjust driven wheel 302 Yu the direct gap of driving wheel 301 with fixed frame 308 307;
The pallet 305 is installed on the driven wheel 302 and 301 faying face of driving wheel of 3 feed end of raging system, and guide wheel 303 is pacified Driven wheel 302 and 301 faying face of driving wheel loaded on 3 discharge end of raging system.
Preferably, the splitting system 2 includes mounting rack 201, driven wheel I 202, driven wheel II 203, driven wheel III 204, driving wheel I 205, cutting motor 206, cutter 207, cutter pallet 208, material tray 209;
The driven wheel I 202 is installed below 201 feed inlet of mounting rack, and driven wheel II 203 is installed on close to feed inlet side Driven wheel I 202 oblique upper, driving wheel I 205 is located at the lower section of driven wheel III 204 and close installation together, driving wheel I 205 with cutting motor 206 connect, the exit side between driving wheel I 205 and driven wheel III 204 is installed on cutter pallet 208, Cutter 207 is installed on rear side of cutter pallet 208, material tray 209 is installed on rear side of cutter 207.
Preferably, the high emulation brick line color steel sheet embossing cutting integrated equipment can further include steel plate diced system 4;The diced system 4 is installed on 3 side of raging system, and diced system 4 and splitting system 2 are mutually indepedent, does not interfere with each other work Make.
Preferably, the diced system 4 includes cutter device 401, tightening device 402, winder 406;
The cutter device 401 include cutting driven wheel 4011, cutting wheel 4012, cutting pallet 4013, the cutting from Driving wheel 4011 is installed on steel plate feed inlet side, and cutting wheel 4012 is connect by transmission shaft with cutting motor, under cutting wheel 4012 Side is equipped with cutting pallet 4013, cuts and is equipped with fixed net on pallet 4013, cutter are provided in cutting wheel 4012, cuts Knife is installed in the mesh gap of fixed net, and fixed net prevents steel plate from moving left and right in cutting;
After the tightening device 402 is located at cutter device 401, tightening device 402 includes tightening roller I 403, tightening roller II 404, pressing plate 405, tightening roller I 403 are installed on 402 feed end of tightening device, and tightening roller II 404 is parallelly mounted to pressing plate 405 feed ends;
The winder 406 includes winding motor 407, winding wheel 408, and reel is housed on winding wheel 408, winding wheel 408 with Winding motor 407 connects, and when winding wheel 408 winds and rotates, the work of tensioning steel plate is played between pressing plate 405 and winding wheel 408 With;
Preferably, the cutter in the cutting wheel 4012 can be according to the position voluntarily changed between cutter according to demand It sets.
Preferably, the transmission device 102 uses chain drive.
The invention has the advantages that:
Two steel plate production lines of the invention can provide for two different production lines using a unwinding equipment is led to and unreel work Make, two different high emulation brick line color steel sheet production lines are combined together, production site and equipment have effectively been saved Cost.Height emulation brick line color steel sheet applies three using domestic advanced five and dries production technology, and substrate uses zinc-plated, aluminum-zinc alloy, plating Magnalium plate carries out chemical polishing and film forming to substrate surface using trivalent chromium environmental protection passivating solution, silicon is also added into passivating solution Ingredient, not only have anti-corrosive properties, more improve the coating performance of product.Coating is applied using phthalic resin coating and polyester resin The combination of material not only has preferable flexibility, adhesive force and mechanical strength, can also improve the plumpness of coating, increases color Three-dimensional sense.
Detailed description of the invention
Fig. 1 is overall structure block diagram of the present invention;
Fig. 2, for 45 degree of figures on rear side of unwinding system of the present invention;
Fig. 3 is unwinding system front view;
Fig. 4 is raging system block diagram of the present invention;
Fig. 5 is cutter device block diagram of the present invention;
Fig. 6 is tightening device block diagram of the present invention;
Fig. 7 is winder block diagram of the present invention;
Fig. 8 is splitting system side view of the present invention;
Fig. 9 is splitting system front view of the present invention;
In figure, 1- unwinding system, 101- unwinding motor, 102- transmission device, 103- unwinding motor controller, 104- spool, 105- expansion device, 2- splitting system, 201- mounting rack, 202- driven wheel I, 203- driven wheel II, 204- driven wheel III, 205- Driving wheel I, 206- cutting motor, 207- cutter, 208- cutter pallet, 209- material tray, 3- raging system, 301- are actively Wheel, 302- driven wheel, 303- guide wheel, 304- embossing motor, 305- pallet, 306- geared system, 307- locking device, 308- are solid Determine frame, 4- diced system, 401- cutter device, 402- tightening device, 403- tightening roller I, 404- tightening roller II, 405- pressure Plate, 406- winder, 407- winding motor, 408- winding wheel, 5- deposit material pit, 4011- cutting driven wheel, 4012- cutting wheel, 4013- cuts pallet.
Specific embodiment
Below in conjunction with the embodiment of the present invention and attached drawing, technical solution in the embodiment of the present invention carries out clear, complete Ground description, it is clear that the described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Based on this hair Embodiment in bright, every other implementation obtained by those of ordinary skill in the art without making creative efforts Example, shall fall within the protection scope of the present invention.
As shown in figs 1-9, the high emulation brick line color steel sheet embossing cutting integrated equipment includes being capable of providing to unreel The unwinding system 1 of work, can to the splitting system 2 that metal substrate is cut, can to substrate surface be embossed printing pressure Flower system 3, can store steel plate deposit material pit 5.The splitting system 2 is located at the left side of unwinding system 1, the embossing System 3 is located at the right side of unwinding system 1, and unwinding system 1 can left-right rotation be as desired raging system 3 and splitting system 2 Offer unreels work;It is described deposit material pit 5 be located at unwinding system 1 between raging system 3, deposit material pit 5 using ground The form of excavation.2 meters of 5 depth of material pit is deposited, width is 1.5 meters, it can guarantee the lasting supply of production process light plate material, Have a power failure or when unreeling machine catastrophic failure unexpected, guarantee subsequent production equipment have certain material supply be also unlikely to due to Steel plate is tight and causes the accident.
The unwinding system 1 include unwinding motor 101, transmission device 102, unwinding motor controller 103, spool 104, Expansion device 105;The shaft of the unwinding motor 101 is connect by transmission device 102 with spool 104, and transmission device 102 is adopted Use chain drive.Expansion device 105 for locking reel is installed, expansion device 105 can be opened using 4 on spool 104 The expansion piece of conjunction makes, and 4 expansion pieces constitute a circle, 4 expansions of tightening expansion device 105 before steel plate reel is inserted in Piece, after being inserted in steel plate reel, strutting 4 expansion pieces makes 4 expansion pieces prop up the inside of steel plate reel, to fix roll of steel plate Cylinder.The unwinding motor 101 uses alternating current generator, 101 power supply of unwinding motor and can control 101 direction of rotation of unwinding motor Unwinding motor controller 103 connect;Unwinding motor controller 103 is changed by changing 101 power supply type of attachment of unwinding motor Power transformation machine direction of rotation.So as to the production line supply plate material different for two sides.
The splitting system 2 can cut metal substrate, the splitting system 2 include mounting rack 201, Driven wheel I 202, driven wheel II 203, driven wheel III 204, driving wheel I 205, cutting motor 206, cutter 207, cutter pallet 208, material tray 209;The driven wheel I 202 is installed below 201 feed inlet of mounting rack, and driven wheel II 203, which is installed on, to be leaned on The oblique upper of the driven wheel I 202 of nearly feed inlet side, driving wheel I 205 are located at the lower section of driven wheel III 204 and are installed tightly to Together, driving wheel I 205 with cutting motor 206 connect, the exit side between driving wheel I 205 and driven wheel III 204 is installed on Cutter pallet 208 is equipped with cutter 207 on rear side of cutter pallet 208, material tray 209 is equipped on rear side of cutter 207.Steel plate Cutting Length can be driven according to the demand automatic cutting of setting, cutter 207 using cylinder, and 207 both ends of cutter are installed on two Cylinder.
The raging system 3 includes driving wheel 301, driven wheel 302, guide wheel 303, embossing motor 304, pallet 305, tooth Wheel apparatus 306, locking device 307, fixed frame 308;Stamp has printing template on the driven wheel 302 and driving wheel 301, from Driving wheel 302 is mutually matched with the direct stamp module of driving wheel 301, and can be driven with different stamp modules by replacing Wheel 302 and driving wheel 301 are combined into obstructed printing quality;Stamp module can stamp according to the requirement of customization to master 302 surface of driving wheel 301 and driven wheel, driving wheel 301 and driven wheel 302 are mutually combined closely so that steel plate is passing through driving wheel 301 and extruding when driven wheel 302 by two idler wheels, to form printing quality in surface of steel plate.The pallet 305 is pacified Driven wheel 302 and 301 faying face of driving wheel loaded on 3 feed end of raging system, guide wheel 303 are installed on 3 discharge end of raging system Driven wheel 302 and 301 faying face of driving wheel.Pallet 305 is used to set off the effect of steel plate, does not fall out before and after steel plate embossing Or bending.
Driving wheel 301 and driven wheel 302 are installed on fixed frame 308 by the fixing end of locking device 307, driving wheel 301 under, and driven wheel 302 is upper;Embossing 304 shaft of motor is connect with driving wheel 301, and driving wheel 301 passes through geared system 306 It is connect with driven wheel 302, driving wheel 301 drives driven wheel 302 to rotate synchronously by geared system 306, and locking device 307 can Adjust driven wheel 302 and the direct gap of driving wheel 301;Locking device 307 is made by the way of bolt and spring, locking device 307 knob is installed on each one of 201 upper end two sides of mounting rack, between the driving wheel 301 and driven wheel 302 of locking device 307 Using spring supporting.Work is embossed firstly, 307 knob of locking device is back-outed, keeps driving wheel 301 and driven wheel 302 direct Gap increases, and the steel plate being embossed across needs screws the knob of locking device 307, so that driving wheel 301 and driven wheel 302 are tight Close combination, the steel plate being compacted between two-wheeled, then, starting raging system 3 start to be embossed work.
The high emulation brick line color steel sheet embossing cutting integrated equipment can further include steel plate diced system 4;It is described Diced system 4 be installed on 3 side of raging system, diced system 4 and splitting system 2 are mutually indepedent, do not interfere with each other work.
The diced system 4 includes cutter device 401, tightening device 402, winder 406;The cutter device 401 include cutting driven wheel 4011, cutting wheel 4012, cutting pallet 4013, cutting motor, transmission shaft, and the cutting is driven Wheel 4011 is installed on steel plate feed inlet side, and cutting wheel 4012 is connect by transmission shaft with cutting motor, 4012 lower section of cutting wheel Cutting pallet 4013 is installed, cutting pallet 4013 plays supporting role to steel plate bottom in steel plate cutting process, makes steel plate It will not move.Fixed net is installed, fixed net plays the role of flattening to steel plate, prevents mobile effect on cutting pallet 4013. Cutter are provided in cutting wheel 4012, the cutter in cutting wheel 4012 can according to according to demand voluntarily change cutter it Between position.Cutter are mounted to the protrusion circular annular form blade in cutting wheel 4012, can follow cutting wheel 4012 together Rotation, cutter are installed in the mesh gap of fixed net, and fixed interior using reticular structure made of steel bar, there are different width in centre The vertical gap of degree, can be put into cutter.
After the tightening device 402 is located at cutter device 401, needed during the steel plate to well cutting is wound Steel plate is tightened before winding, the steel plate for guaranteeing that winding is got up is tied up closely, will not be loosened.Tightening device 402 includes tightening Roller I 403, tightening roller II 404, pressing plate 405, tightening roller I 403 are installed on 402 feed end of tightening device, tighten roller II 404 are parallelly mounted to 405 feed end of pressing plate;The winder 406 includes winding motor 407, winding wheel 408, winding wheel 408 Upper that reel is housed, winding wheel 408 is connect with winding motor 407, when winding wheel 408 winds and rotates, pressing plate 405 and winding wheel Play the role of being tensioned steel plate between 408.
Finally, it is stated that preferred embodiment above is merely to illustrate the technical solution of invention, although rather than limiting and passing through Above preferred embodiment is described in detail the present invention, but it should be understood by those skilled in the art that can be in form Various changes are made to it in upper and details, without departing from protection scope of the present invention.

Claims (8)

1. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment, it is characterized in that: the high emulation brick line colour steel Plate embossing cutting integrated equipment includes unwinding system (1), splitting system (2), raging system (3), deposits material pit (5);
The splitting system (2) is located at the side of unwinding system (1), and the raging system (3) is located at unwinding system (1) Other side;It is described deposit material pit (5) be located at unwinding system (1) between raging system (3).
2. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described Unwinding system (1) include unwinding motor (101), it is transmission device (102), unwinding motor controller (103), spool (104), swollen Swollen device (105);
The shaft of the unwinding motor (101) is connect by transmission device (102) with spool (104), and spool is installed on (104) There is the expansion device (105) for locking reel;
The unwinding motor (101) uses alternating current generator, and unwinding motor (101) power supply and unwinding motor controller (103) are even It connects;Unwinding motor controller (103) changes motor direction of rotation by changing unwinding motor (101) power supply type of attachment.
3. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described Raging system (3) include driving wheel (301), driven wheel (302), guide wheel (303), embossing motor (304), pallet (305), tooth Wheel apparatus (306), locking device (307), fixed frame (308);
Stamp has a printing template on the driven wheel (302) and driving wheel (301), driven wheel (302) and driving wheel (301) it Between stamp module be mutually matched;
The driving wheel (301) is installed under fixed frame (308), and driven wheel (302) is installed on the driving wheel of fixed frame (308) (301) on, embossing motor (304) shaft connect with driving wheel (301), driving wheel (301) pass through geared system (306) with it is driven (302) connection is taken turns, driven wheel (302) and driving wheel can be adjusted by being equipped with above driven wheel (302) with fixed frame (308) (301) locking device (307) in direct gap;
The pallet (305) is installed on raging system (3) feed end side, and guide wheel (303) is installed on raging system (3) discharging Hold side.
4. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 1, it is characterized in that: described Splitting system (2) include mounting rack (201), driven wheel I (202), driven wheel II (203), driven wheel III (204), driving wheel I (205), motor (206), cutter (207), cutter pallet (208), material tray (209) are cut;
The driven wheel I (202) is installed below mounting rack (201) feed inlet, and driven wheel II (203) is installed on close to charging The oblique upper of the driven wheel I (202) of mouth side, driving wheel I (205) are located at the lower section of driven wheel III (204) and are installed tightly to Together, driving wheel I (205) with cutting motor (206) connect, the discharging between driving wheel I (205) and driven wheel III (204) Side is equipped with cutter pallet (208), is equipped with cutter (207) on rear side of cutter pallet (208), is equipped with object on rear side of cutter (207) Material torr disk (209).
5. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment, it is characterized in that: the high emulation brick line colour steel Plate embossing cutting integrated equipment further includes steel plate diced system (4);The diced system (4) is installed on raging system (3) one Side.
6. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 5, it is characterized in that: described Diced system (4) include cutter device (401), tightening device (402), winder (406);
The cutter device (401) includes cutting driven wheel (4011), cutting wheel (4012), cuts pallet (4013), described Cutting driven wheel (4011) be installed on steel plate feed inlet side, cutting wheel (4012) is connect by transmission shaft with cutting motor, Cutting pallet (4013) is installed below cutting wheel (4012), fixed net, cutting wheel are installed in cutting pallet (4013) (4012) cutter are provided on, cutter are installed in the mesh gap of fixed net;
After the tightening device (402) is located at cutter device (401), tightening device (402) includes tightening roller I (403), receives Tight roller II (404), pressing plate (405), tightening roller I (403) are installed on tightening device (402) feed end, tighten roller II (404) it is parallelly mounted to pressing plate (405) feed end;
The winder (406) include winding motor (407), winding wheel (408), on winding wheel (408) equipped with reel, winding Wheel (408) is connect with winding motor (407), when winding wheel (408) wind and rotate, between pressing plate (405) and winding wheel (408) Play the role of being tensioned steel plate.
7. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 6, it is characterized in that: described Cutting wheel (4012) on cutter can voluntarily change the position between cutter as desired.
8. a kind of high emulation brick line color steel sheet embossing cutting integrated equipment according to claim 2, it is characterized in that: described Transmission device (102) use chain drive.
CN201811241667.5A 2018-10-24 2018-10-24 A kind of high emulation brick line color steel sheet embossing cutting integrated equipment Active CN109319540B (en)

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CN109941793B (en) * 2019-03-26 2020-12-18 惠州南镁丝带制品有限公司 Automatic embossing production line for silk ribbon and embossing process thereof

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