CN101457488A - Dyeing processing technology of polylactic acid fiber shuttle looms cloth - Google Patents
Dyeing processing technology of polylactic acid fiber shuttle looms cloth Download PDFInfo
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- CN101457488A CN101457488A CNA2008101637098A CN200810163709A CN101457488A CN 101457488 A CN101457488 A CN 101457488A CN A2008101637098 A CNA2008101637098 A CN A2008101637098A CN 200810163709 A CN200810163709 A CN 200810163709A CN 101457488 A CN101457488 A CN 101457488A
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Abstract
The invention relates to a dyeing and processing technique for polylactic acid fiber woven fabric, belonging to the technical field of dyeing of textiles. Pure PLA fiber woven fabric or PLA fiber/cotton mixed woven fabric completing preprocessing and dyeing liquor are put into an overflow dyeing machine, temperature rises to 70 DEG C plus or minus 5 DEG C and then rises to 85-95 DEG C at a rate of 1-2 DEG C/min, the temperature is maintained for 5-10 minutes; if the fiber woven fabric is dyed in medium and light colors, then the temperature keeps rising to 95-105 DEG C at a rate of 1-2 DEG C/ min, the temperature is maintained for 30-45min; if the fiber woven fabric is dyed in dark colors, the temperature rises to 110-120 DEG C at a rate of 1-2 DEG C/ min, the temperature is maintained for 45-60min and then lowered to 60-70 DEG C for soaping; at the temperature of 40 DEG C plus or minus 5 DEG C, reactive dyes and sodium sulphate are continued to be added to PLA fiber/cotton mixed woven fabric, then the temperature is maintained, afterwards, calcined soda is added when the temperature rises to 60 DEG C at a rate of 1-2 DEG C/ min, the temperature is lowered for washing after being maintained for 30 plus or minus 5min. The technique features reasonable design, simple and convenient operation and can effectively reduce dosage of addition agent and environmental pollution.
Description
Technical field
The present invention relates to a kind of dyeing processing technique of acid fiber by polylactic Woven Fabrics, belong to the dyeing technical field of textiles.
Background technology
Acid fiber by polylactic (polylactic acid, be called for short PLA) be with starch-containing materials such as corn, wheats, be converted into lactic acid through fermentation, the fiber of making through polymerization, spinning again, it not only has excellent physical property and takes performance, and the energy biodegradation, be a kind of novel environment friendly fiber of Natural Circulation fully, also be present unique synthetic fiber that do not rely on petroleum resources.
The PLA fiber has unique physical and chemical performance, with soft, the form stable of its garment material of making, has good crimpiness and elasticity.But the PLA fiber is acidproof not alkaline-resisting and fusing point is low, therefore to PLA can not handle with highly basic, dyeing temperature can not be high.This especially processes with the dyeing and finishing of blended yarn woven fabrics such as cotton, bamboo PLA the PLA lining and has brought difficulty.
At present, PLA existing preliminary research in dyeing processing.Patent related to the present invention has: CN1558023 has invented the PLA fiber dyeing method, carries out the dyeing innovation at the PLA fiber properties; CN1776086 dyes at pure PLA fiber, and this technology replaces water to dye as dyeing medium by pressure at 10 to 30Mpa supercritical carbon dioxide fluids; CN101082153 uses DISPERSE DYES to dye at the PLA knitted cloth; CN101270551 be at DISPERSE DYES to the low problem of PLA fiber dye-uptake, make dyeing promoter with DISPERSE DYES.
Above-mentioned prior art all is the dyeing at PLA fiber or its knitted cloth, but less to the Study on dyeing of PLA fabric especially woven and blended cloth thereof.Though CN101082154 has related to PLA fiber/cotton blending tatting dyeing, but because the dye bath ratio that relates to is unfavorable for environmental protection more greatly, and heating up is controlled at 0.5 ℃/min, and this is difficult to accomplish in the operation of actual factory, has also that energy consumption is big, practical operation is than problems such as difficulties.
Summary of the invention
The object of the present invention is to provide a kind of technological design reasonable, easy and simple to handle, can effectively reduce the dyeing processing technique of the acid fiber by polylactic Woven Fabrics of auxiliary dosage and environmental pollution.
The present invention is the dyeing processing technique of acid fiber by polylactic Woven Fabrics, after in overflow dyeing machine, putting into the pure PLA fiber shuttle-woven cloth or PLA fiber/cotton blending Woven Fabrics after pre-treatment is finished, put into the dye liquor that has prepared DISPERSE DYES and auxiliary agent at normal temperatures successively, directly be warming up to 70 ± 5 ℃, it is characterized in that the heating rate that continues with 1~2 ℃/min is raised to 85-95 ℃, insulation 5~10min; If dye middle light color, then continue to be raised to 95~105 ℃ insulation 30~45min with 1~2 ℃/min heating rate; If dye dark color, then the heating rate with 1~2 ℃/min is raised to 110~120 ℃, cools to 60~70 ℃ behind insulation 45~60min and soaps.
Described PLA fiber/cotton blending Woven Fabrics also can continue to add REACTIVE DYES since 40 ± 5 ℃; bath raio 1: 25~30; behind insulation 30 ± 5min; add glauber salt insulation 40 ± 5min; with 1~2 ℃/min heating rate to 60 ℃ adding soda ash, be cooled to the normal temperature washing behind insulation 30 ± 5min then.
The bath raio that has prepared the dye liquor of DISPERSE DYES and auxiliary agent under the described normal temperature can be 1: 10~and 15, PH is 4~6.
Described DISPERSE DYES can be the low form DISPERSE DYES, comprises following any: DianixAC-E series, and Dianix XF series, dragon is contained UN-SE series.
Described auxiliary agent can comprise penetrating agent JFC and dispersant NNO etc.
Light color can comprise cream-coloured, orange, light blue, pink colour etc. in described, and that dark color comprises is dark blue, black, dark brown etc.
The present invention compared with prior art has following outstanding advantage and good effect:
1, according to the characteristic of PLA fiber, through repetition test repeatedly, rationally determined dyeing temperature and heating rate, the Woven Fabrics to different depths such as light color in dying or dark colors adopts different dyeing temperatures simultaneously.In when light color in dying, the dyeing maximum temperature is 95~105 ℃ and is incubated 30~45min, both prevented that PLA fiber Yin Wendu is too high and loss is powerful, saved the energy again.When dying dark color, the dyeing maximum temperature is 110~120 ℃ ℃ and is incubated 45~60min, cools to 60 ℃ then and soaps, and has guaranteed dye-uptake and dyefastness.
2, because PLA fibrous glass temperature and softening point temperature are lower, the present invention is through repeatedly repetition test comparison, rationally select the DISPERSE DYES of low form for use, and definite dye bath ratio is 1: 10~15, PH is 4~6, compare at 1: 20 with existing dyeing bath raio, both had good Color, saved the energy and the pollution that has reduced environment again greatly, can also satisfy the dyeing industrial requirement of pure PLA fiber or PLA fiber/cotton blending (interweaving) Woven Fabrics.
3, to PLA fiber/cotton blending (interweaving) Woven Fabrics, dye the PLA fiber by using the low temperature DISPERSE DYES earlier, use REACTIVE DYES resisdye cellulose fibre again, make that its process route has compared with prior art that bath raio is low, power consumption less, dyeing COLOR FASTNESS height, advantage beautiful in colour.
The specific embodiment
Embodiment 1: pure PLA fiber is dyed bright yellow.
After in overflow dyeing machine, putting into Woven Fabrics under the normal temperature, add disperse light yellow XF0.5% (o.w.f.), penetrating agent JFC 1g/L, the dispersant NNO 1g/L for preparing successively, glacial acetic acid is transferred pH to 5.5; bath raio 1: 10; directly be warming up to 70 ℃; the heating rate with 1 ℃/min is raised to 90 ℃, continues to be raised to 100 ℃ with 1 ℃/min heating rate behind the insulation 10min, is cooled to normal temperature behind the insulation 30min.Dye the back fabric after tested, WASHING COLOR FASTNESS reaches 4 grades, and fastness to rubbing reaches the .4 level.
Embodiment 2: pure PLA fiber is dyed navy.
After in overflow dyeing machine, putting into Woven Fabrics under the normal temperature, add disperse navy blue XF2% (o.w.f.), bleeding agent 1g/L, the dispersant NNO1g/L for preparing successively, glacial acetic acid is transferred pH to 5.5; bath raio 1: 15; directly be warming up to 70 ℃; the heating rate with 1 ℃/min is raised to 90 ℃, continues to be raised to 110 ℃ with 1 ℃/min heating rate behind the insulation 10min, is cooled to 60 ℃ behind the insulation 40min and soaps.Dye the back fabric after tested, WASHING COLOR FASTNESS 3-4 level, fastness to rubbing 3-4 level.
Embodiment 3: PLA fiber/cotton Woven Fabrics is carried out yellow colouration.
The first step, disperse dyeing: after in overflow dyeing machine, putting into Woven Fabrics under the normal temperature, add disperse yellow UN-SE2% (o.w.f.), bleeding agent 1g/L, the dispersant NNO 1g/L for preparing successively, glacial acetic acid is transferred PH to 5.5, and bath raio 1: 15 is warming up to 70 ℃ rapidly, heating rate with 1 ℃/min is raised to 90 ℃, continue to be raised to 110 ℃ behind the insulation 10min, be cooled to 60 ℃ behind the insulation 45min and soap, drop to the normal temperature washing again with 1 ℃/min heating rate.
Second step, reactive dyeing: add reactive yellow X-RG1% (o.w.f.), bath raio 1: 25 since 40 ℃, behind the insulation 30min, add glauber salt 30g/L, insulation 45min, with 1~2 ℃/min heating rate to 60 ℃ adding soda ash 10g/L, be cooled to the normal temperature washing behind the insulation 45min then.Dye the back fabric after tested, WASHING COLOR FASTNESS reaches 4 grades, and fastness to rubbing reaches the 3-4 level.
Embodiment 4: PLA fiber/cotton Woven Fabrics is carried out red colouration.
The first step, disperse dyeing: after in overflow dyeing machine, putting into Woven Fabrics under the normal temperature, add disperse red UN-SE1% (o.w.f.), bleeding agent 1.5g/L, the dispersant NNO 1g/L for preparing successively, glacial acetic acid is transferred pH to 5.5, and bath raio 1: 12 is warming up to 70 ℃ rapidly, heating rate with 1 ℃/min is raised to 90 ℃, continue to be raised to 110 ℃ behind the insulation 10min, cool to 60 ℃ behind the insulation 40min and soap, drop to the normal temperature washing again with 1 ℃/min heating rate.
Second step, reactive dyeing: adding reactive red R-277 since 40 ℃ is 1% (o.w.f.); bath raio 1: 25; behind the insulation 25min; add glauber salt 35g/L; insulation 40min, with 1~2 ℃/min heating rate to 60 ℃ adding soda ash 12g/L, is cooled to the normal temperature washing behind the insulation 40min then.Dye the back fabric after tested, WASHING COLOR FASTNESS reaches 4 grades, and fastness to rubbing reaches the 3-4 level.
The above embodiment of the present invention is can not limit the present invention to explanation of the present invention, in implication suitable with the present invention and any change and the combination in the scope, all should think within the scope of the invention.
Claims (6)
1, a kind of dyeing processing technique of acid fiber by polylactic Woven Fabrics, after in overflow dyeing machine, putting into the pure PLA fiber shuttle-woven cloth or PLA fiber/cotton blending Woven Fabrics after pre-treatment is finished, put into the dye liquor that has prepared DISPERSE DYES and auxiliary agent at normal temperatures successively, directly be warming up to 70 ± 5 ℃, it is characterized in that the heating rate that continues with 1~2 ℃/min is raised to 85-95 ℃, insulation 5~10min; If dye middle light color, then continue to be raised to 95~105 ℃ insulation 30~45min with 1~2 ℃/min heating rate; If dye dark color, then the heating rate with 1~2 ℃/min is raised to 110~120 ℃, cools to 60~70 ℃ behind insulation 45~60min and soaps.
2, press the dyeing processing technique of the described acid fiber by polylactic Woven Fabrics of claim 1, it is characterized in that described PLA fiber/cotton blending Woven Fabrics also continues to add REACTIVE DYES since 40 ± 5 ℃; bath raio 1: 25~30; behind insulation 30 ± 5min; add glauber salt insulation 40 ± 5min; with 1~2 ℃/min heating rate to 60 ℃ adding soda ash, be cooled to the normal temperature washing behind insulation 30 ± 5min then.
3, by the dyeing processing technique of the described acid fiber by polylactic Woven Fabrics of claim 1, the bath raio that it is characterized in that having prepared under the described normal temperature dye liquor of DISPERSE DYES and auxiliary agent is 1: 10~15, and PH is 4~6.
4, by the dyeing processing technique of claim 1 or 3 described acid fiber by polylactic Woven Fabricss, it is characterized in that described DISPERSE DYES is the low form DISPERSE DYES, comprise following any: Dianix AC-E series, Dianix XF series, dragon is contained UN-SE series.
5, by the dyeing processing technique of claim 1 or 3 described acid fiber by polylactic Woven Fabricss, it is characterized in that described auxiliary agent comprises penetrating agent JFC and dispersant NNO.
6, by the dyeing processing technique of the described acid fiber by polylactic Woven Fabrics of claim 1, it is characterized in that described in light color comprise cream-coloured, orange, light blue, pink colour, that dark color comprises is dark blue, black, dark brown.
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CNA2008101637098A CN101457488A (en) | 2008-12-24 | 2008-12-24 | Dyeing processing technology of polylactic acid fiber shuttle looms cloth |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101871163A (en) * | 2010-06-25 | 2010-10-27 | 绍兴中纺院江南分院有限公司 | Method for darkly dyeing PLA (polylactic acid) filament yarn fabrics |
CN102312381A (en) * | 2011-08-04 | 2012-01-11 | 江苏金辰针纺织有限公司 | Cotton duplicate sample dyeing technology |
CN102444036A (en) * | 2011-09-21 | 2012-05-09 | 东华大学 | Microcapsule dyeing method of poly lactic acid fibers and/or poly lactic acid fiber product |
CN102808231A (en) * | 2012-08-27 | 2012-12-05 | 嘉兴市普利莱新材料有限公司 | Preparation method of polylactic acid fiber filament imitated silk material |
CN104153221A (en) * | 2014-07-30 | 2014-11-19 | 滁州惠智科技服务有限公司 | Processing method for dyeing and finishing blended fabric with corn fiber and cotton fiber |
CN106811989A (en) * | 2017-02-17 | 2017-06-09 | 无锡歆钰进出口有限公司 | Polylactic acid fiber fabrics |
CN109629268A (en) * | 2018-11-27 | 2019-04-16 | 杭州卓达染整有限公司 | A kind of dyeing and printing process of diacetate fiber and zein fiber High-elasticity fabric |
CN110965355A (en) * | 2018-09-29 | 2020-04-07 | 江苏同杰祥生物材料有限公司 | Environment-friendly modified dyeing method for polylactic acid |
-
2008
- 2008-12-24 CN CNA2008101637098A patent/CN101457488A/en active Pending
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101871163A (en) * | 2010-06-25 | 2010-10-27 | 绍兴中纺院江南分院有限公司 | Method for darkly dyeing PLA (polylactic acid) filament yarn fabrics |
CN101871163B (en) * | 2010-06-25 | 2012-05-30 | 绍兴中纺院江南分院有限公司 | Method for darkly dyeing PLA (polylactic acid) filament yarn fabrics |
CN102312381A (en) * | 2011-08-04 | 2012-01-11 | 江苏金辰针纺织有限公司 | Cotton duplicate sample dyeing technology |
CN102444036A (en) * | 2011-09-21 | 2012-05-09 | 东华大学 | Microcapsule dyeing method of poly lactic acid fibers and/or poly lactic acid fiber product |
CN102444036B (en) * | 2011-09-21 | 2013-10-09 | 东华大学 | Microcapsule dyeing method of poly lactic acid fibers and/or poly lactic acid fiber product |
CN102808231A (en) * | 2012-08-27 | 2012-12-05 | 嘉兴市普利莱新材料有限公司 | Preparation method of polylactic acid fiber filament imitated silk material |
CN104153221A (en) * | 2014-07-30 | 2014-11-19 | 滁州惠智科技服务有限公司 | Processing method for dyeing and finishing blended fabric with corn fiber and cotton fiber |
CN105155310A (en) * | 2014-07-30 | 2015-12-16 | 耿云花 | Dyeing and finishing processing method for corn fiber/cotton fiber blended fabric |
CN104153221B (en) * | 2014-07-30 | 2016-01-20 | 扬州市引江蓬帆制品有限公司 | A kind of dyeing and finishing processing method of zein fiber/cotton fiber blended fabric |
CN106811989A (en) * | 2017-02-17 | 2017-06-09 | 无锡歆钰进出口有限公司 | Polylactic acid fiber fabrics |
CN106811989B (en) * | 2017-02-17 | 2018-10-23 | 无锡歆钰进出口有限公司 | Polylactic acid fiber fabrics |
CN110965355A (en) * | 2018-09-29 | 2020-04-07 | 江苏同杰祥生物材料有限公司 | Environment-friendly modified dyeing method for polylactic acid |
CN109629268A (en) * | 2018-11-27 | 2019-04-16 | 杭州卓达染整有限公司 | A kind of dyeing and printing process of diacetate fiber and zein fiber High-elasticity fabric |
CN109629268B (en) * | 2018-11-27 | 2021-12-24 | 杭州卓达染整有限公司 | Printing and dyeing process of high-elasticity fabric made of diacetate fibers and corn fibers |
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