Desulfurization wastewater filters squeezing process and system
Technical field
The present invention relates to a kind of desulfurization wastewater filtration process and system, belong to waste water filtering technology and power plant desulfurization technology and make the field.
Background technology
China is maximum in the world coal production and country of consumption, and the ratio of coal in energy structure in China be up to 76.2%, the SO of China's discharging
290% all comes from fire coal.In recent years, China's acid rain pollution area enlarged rapidly, and aspects such as China farm crop, forest and HUMAN HEALTH are caused huge infringement, also became the important factor of restriction China economy, social sustainable development, therefore, and to SO
2The control of discharging is imperative.What use widely in the boiler smoke wet desulphurization method at present is Wingdale-gypsum method, and the waste water that limestone/gypsum method process produces is mainly from gypsum dehydration and cleaning system.The impurity that contains in the waste water mainly comprises suspended substance, oversaturated sulphite, vitriol and heavy metal, wherein much is the first kind pollutent of strict control in the national environmental standard.From the waste water of gypsum dehydration and cleaning system through neutralization, heavy metal precipitation, flocculation reaction, concentrate/clarification after, filter through pressure filter, the clear water after the filtration can discharge or reuse after reaching standard, filters the direct landfill of filter cake that the back produces.But because of the solids component in the desulfurization wastewater is difficult to be filtered, filter cloth is just blocked and lost efficacy through filtering the back several times, and the water ratio that filters back filter cake is higher, has influenced transportation.
Summary of the invention
Purpose of design: avoid the weak point in the background technology, designed a kind of desulfurization wastewater and filtered squeezing process and system.
Design: to achieve these goals.1, pressure filter adopts the design of the two-way charging in two ends, is one of feature of the present invention.The purpose of doing like this is: because the cavity that pressure filter is superimposed and is formed by the polylith filter plate, its length is longer.If adopt unidirectional charging, not only the required pump pressure of charging is big, the energy consumption height, and also the even mud of the filter cake became uneven that causes the pressure filter rear and front end to form inevitably stops up easily, and the water ratio of filter cake is inhomogeneous; Adopt two-way charging, both can improve efficient, the required pump pressure of reduction charging of charging, can greatly cut down the consumption of energy again, the more important thing is that the thickness that makes filter cake can reach the thickness of design requirements and consistent relatively.2, adopt the pressurized air blowback system that the established filter cake of pressure filter is dried up, make simultaneously central duct unnecessary be not filtered design, be two of feature of the present invention.The purpose of doing like this is: the one, and utilize pressurized air that filter cake is dried up, compressed-air actuated pressure can reach 0.8MPa, can effectively part moisture content residual in the filter cake be squeezed out; The 2nd, pressurized air is blown to pressure filter central duct and feed pipe, makes the mud that is not filtered in central duct and the feed pipe return sewage lagoon, thereby avoids the phenomenon of fouling in the pipeline.3, cleaning the design of adopting the Pneumatic three-way ball valve in the filter cloth pipeline automatically, is three of feature of the present invention.The purpose of doing like this is: washing cloth device automatically in the process of washing cloth on the pressure filter of installation, is the process of mobile filter plate for some time, during this period of time in, be not need high pressure cleaning water to the filter plate flushing.If adopt two-way valve to control the logical and disconnected of the water that washes cloth, just need constantly start and stop to wash cloth pump and switch valve, influence the works better of pump motor that washes cloth, and the rising of the pressure of the water that washes cloth needs the regular hour again.And the employing T-valve, the pump that washes cloth is in opened condition always, when the device that washes cloth does not automatically need water, only needs T-valve is switched, and makes clear water return water tank and just can realize.4, adopting the autoclave diaphragm Technology in Pressing is four of feature of the present invention, the high pressure water that adopts the generation of squeezing water pump is as press media, enter in the membrane filter plate chamber of pressure filter, by heaving of diaphragm distortion, make the filter cake attenuation, thereby the moisture in the filter cake is discharged, reduced the water ratio of filter cake.
Technical scheme 1: desulfurization wastewater filters squeezing process and system, and it comprises that into mud system, mud dry up system, filter cloth cleaning system, diaphragm pressing system and supporting electric control system.Material pond outlet is communicated with the fresh feed pump opening for feed by carrier pipe, and the fresh feed pump discharge port passes through carrier pipe, feed valve and is communicated with the opening for feed of the both sides of pressure filter; Pneumatics press outlet is communicated with the gas-holder inlet mouth, and tracheae is passed through in the gas-holder air outlet, back-flushing valve is communicated with the pressure filter inlet mouth respectively, and carrier pipe is provided with pressure transmitter and pressure transmitter is controlled by PLC between feed valve and the pressure filter.The import of press pump is connected with water tank, and outlet is by the squeezing pipeline, through the total pipe coupling of the squeezing of T-valve and pressure filter.
Technical scheme 2: desulfurization wastewater filters squeezing process and system, and fresh feed pump simultaneously injects clear water discharging its inner filtration after from pond slurry bottom by carrier pipe from the both sides opening for feed of pressure filter with sewage; When the pressure of the pressure transmitter on the carrier pipe between feed valve and pressure filter reached set(ting)value, fresh feed pump quit work; Air compressor machine work makes the pressurized air in the gas-holder dry up the pressure filter filter cake by tracheae, back-flushing valve, and pressurized air arrives sewage lagoon with the mud blowback that is not filtered in the pressure filter central duct simultaneously; Start press pump, high pressure water, by respectively being in charge of in each diaphragm cavity that enters into membrane filter plate, is slowly heaved barrier film in T-valve enters the squeezing house steward of pressure filter by pipeline again, the squeezing filter cake, moisture in the slowly attenuation of the thickness of filter cake, filter cake is discharged, when the pressure of diaphragm pressing reaches set(ting)value, stop press pump, T-valve switches original position simultaneously, and the water in the diaphragm cavity turns back in the water tank by being in charge of house steward, and the pressure in the diaphragm cavity drops to normal pressure; Flushing pump work, with water tank by washing pipe, Pneumatic three-way ball valve to washing cloth device and filter plate washed.
The present invention compares with background technology, the one, the design of two-way charging is adopted at the pressure filter two ends, not only improve efficient, the required pump pressure of reduction charging of charging, can greatly cut down the consumption of energy again, the more important thing is that the thickness that makes filter cake can reach the thickness of design requirements and consistent relatively, reduces filter cake moisture content; The 2nd, adopt pressurized air to dry up, make mud to return the design of sewage lagoon to the pressure filter central duct, can effectively part moisture content residual in the filter cake be squeezed out, avoid the phenomenon of fouling in the pipeline; The 3rd, the water loop design of adopting in the filter cloth cleaning system, the fault of avoiding the motor frequent start-stop to produce is saved time.The 4th, adopt the autoclave diaphragm Technology in Pressing, the high pressure water that adopts the generation of squeezing water pump enters in the membrane filter plate chamber of pressure filter as press media, by heaving of diaphragm distortion, make the filter cake attenuation, thereby the moisture in the filter cake is discharged, reduced the water ratio of filter cake.
Description of drawings
Fig. 1 is the synoptic diagram that desulfurization wastewater filters squeezing process and system.
Embodiment
Embodiment 1: with reference to Fig. 1.Desulfurization wastewater filters squeezing process and system, and it comprises that into mud system, mud dry up system, filter cake squeezing system, filter cloth cleaning system and supporting electric control system.Flushing pump 1-1 water-in in the filter cloth cleaning system 1 is communicated with water tank 1-2 by washing pipe 1-8, washing return water pipe 1-4 is communicated with washing pipe 1-3 by Pneumatic three-way ball valve 1-5 and washs that return water pipe 1-4 water return outlet is communicated with water tank 1-2, washing pipe 1-3 water-in is communicated with flushing pump 1-1 water outlet, be connected by valve and water-supply pipe 1-9 between water tank 1-2 and washing pipe 1-3, Pneumatic three-way ball valve 1-5 is communicated with the device 1-7 that washes cloth by washing pipe 1-6.Sewage lagoon 2-1 outlet is communicated with fresh feed pump 2-3 by carrier pipe 2-11, and the opening for feed of fresh feed pump 2-3 is connected with carrier pipe 2-11 by ball valve, and the discharge port of sewage lagoon 2-1 is equipped with ball valve; The discharge port of fresh feed pump 2-3 is equipped with vacuum breaker, ball valve and tensimeter.。Fresh feed pump 2-3 and discharge port also connect and are communicated with the opening for feed 2-6 and the 2-14 of the both sides of pressure filter 2-7 respectively by carrier pipe 2-12, feed valve 2-4 and feed valve 2-5, and feed valve 2-4 and 2-5 are Pneumatic butterfly valve; On the tracheae between air compressor machine 3-1 and the gas-holder 3-2 vacuum breaker and ball valve are housed, ball valve and tensimeter are installed on the tracheae 3-3, on the gas-holder 3-2 tensimeter is housed, back-flushing valve 3-4 is a pneumatic ball valve, pneumatics press 3-1 outlet is communicated with gas-holder 3-2 inlet mouth, gas-holder 3-2 air outlet is by tracheae 3, back-flushing valve 3-4 is communicated with pressure filter 1-12 inlet mouth respectively, carrier pipe is provided with pressure transmitter 2-17 and pressure transmitter 2-17 signal end is connected with the signal end of PLC controller between feed valve 2-5 and the pressure filter 2-7, pressure filter 2-7 below is equipped with turnover panel and meets liquid device 2-8, pressure filter 2-7 one side is provided with water outlet 2-15 and is communicated with filtrate pipe 2-16, another then is equipped with filter plate pressing system 2-9, and filter plate pressing system 2-9 is controlled by Hydraulic Station 2-10.Filtrate outlet 2-15 discharges by filtrate pipe 2-16.The import of press pump 1-3 is connected with water tank 1-2, and outlet is by squeezing pipeline 1-4, the total pipe coupling of squeezing on T-valve 1-10 and pressure filter 2-7.The oscilaltion motor band brake of device 1-7 washes cloth; Turnover panel connects the motor band brake of liquid device 2-8.Embodiment 2: on the basis of embodiment 1, the turnover panel of filtrate outlet 2-15 by pressure filter 2-7 below connects the liquid device 2-8 water that will wash cloth and discharges.
Embodiment 3: on the basis of embodiment 1, desulfurization wastewater filters squeezing process and system, it is characterized in that: fresh feed pump 2-3 injects in it by carrier pipe 2-11 and 2-12 from the both sides opening for feed of pressure filter 2-7 sewage lagoon 2-1 slurry by pipeline simultaneously, owing on the pipeline pressure transmitter 2-17 is housed, the signal end of this transmitter is connected by the signal end of signal wire with the PLC controller, can set required pressure-controlling value easily and be provided with in the PLC controller that the pressure bound is set pilot circuit and have by the PLC control panel, therefore when the pressure of the pressure transmitter 2-17 on the carrier pipe between feed valve 2-5 and pressure filter 2-7 reaches setting low voltage value (0.8MPa), PLC controller command execution unit cuts off fresh feed pump 2-3 power supply, fresh feed pump 2-3 quits work, air compressor machine 3-1 work, make the pressurized air in the gas-holder 3-2 pass through tracheae 3, back-flushing valve 3-4 dries up pressure filter 2-7 filter cake, water in the mud is extruded through pressure filter liquid outlet 2-15 and filtrate pipe 2-16 discharge, and pressurized air is by tracheae 3 simultaneously, back-flushing valve 3-4 will be to the mud blowback that is not filtered unnecessary in pressure filter 2-7 central duct and the feed pipe to material pond 2-1.Start press pump 1-3, high pressure water by pipeline 1-4 in T-valve 1-10 enters the squeezing house steward of pressure filter, again by respectively being in charge of in each diaphragm cavity that enters into membrane filter plate, barrier film is slowly heaved, the squeezing filter cake, the slowly attenuation of the thickness of filter cake, moisture in the filter cake is discharged, when the pressure of diaphragm pressing reaches set(ting)value (1.5MPa), stop press pump 1-3, T-valve switches original position simultaneously, and the water in the diaphragm cavity turns back in the water tank by being in charge of house steward, and the pressure in the diaphragm cavity drops to normal pressure.Flushing pump 1-1 work, with water tank 1-2 by washing pipe 1-4 and 1-5, Pneumatic three-way ball valve 1-5 to washing cloth device 1-11 and filter plate washed.
What need understand is; though the foregoing description is to the present invention's detailed text description of contrasting; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than to the restriction of mentality of designing of the present invention; any combination, increase or modification that is no more than mentality of designing of the present invention all falls within the scope of protection of the present invention.