CN101453146A - Method for little air-gap generator motor assembling - Google Patents

Method for little air-gap generator motor assembling Download PDF

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Publication number
CN101453146A
CN101453146A CNA2008102052170A CN200810205217A CN101453146A CN 101453146 A CN101453146 A CN 101453146A CN A2008102052170 A CNA2008102052170 A CN A2008102052170A CN 200810205217 A CN200810205217 A CN 200810205217A CN 101453146 A CN101453146 A CN 101453146A
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CN
China
Prior art keywords
rotor
guide rail
dolly
sleeve
bearing seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2008102052170A
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Chinese (zh)
Other versions
CN101453146B (en
Inventor
张燕
陈锦辉
干保良
黄兆款
杨立武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Electric Power Generation Equipment Co Ltd
Original Assignee
Shanghai Electric Power Generation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Electric Power Generation Equipment Co Ltd filed Critical Shanghai Electric Power Generation Equipment Co Ltd
Priority to CN2008102052170A priority Critical patent/CN101453146B/en
Publication of CN101453146A publication Critical patent/CN101453146A/en
Application granted granted Critical
Publication of CN101453146B publication Critical patent/CN101453146B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a method for mounting a generator rotor with small air gap. The method comprises the following specific steps: a guide rail is fixed and is provided with a trolley; the guide rail is provided with a sleeve in the extending direction; a bearing seat at the excitation end is hung on the rotor; a generator coupler is arranged on the rotor; a connecting shaft is arranged on the generator coupler; a lifting rope of a crane lifts the rotor to the upper part of the guide rail; the rotor is placed on the trolley, and the trolley drags the rotor to pass through the sleeve; the connecting shaft extends out from the steam end of the sleeve and hangs the connecting shaft; the bearing seat at the excitation end is removed; the trolley retreats from a bearing shift of the rotor; the rotor is dragged by a bracket; the trolley drags the rotor to move forward; the rear section of the connecting shaft is filled up at the steam end through a pad block, and the front section of the connecting shaft is detached; according to the method, three sections of the connecting shaft are detached by sections; the trolley and the guide rail are detached, and the bearing seat at the excitation end is hung on the rotor; and the rotor is hung to the proper position. The method has the advantages that the method has strong practicability, relieves labor intensity, strengthens safety coefficient, improves working efficiency, provides reliable foundation for solving similar difficult problems and has popularization value.

Description

A kind of method of little air-gap generator motor assembling
Technical field
The present invention relates to a kind of method of little air-gap generator motor assembling, can solve and install difficult problems such as installing generator amature under the very little limitation state of air gap reposefully, belong to and install the generator amature technical field.
Background technology
Generator amature installs common employing and place arc skateboard in stator core, and rotor is shelved on the arc skateboard by Journal bracket, and the pull rotor is dragged in an end holder, and the end rotor of slinging slowly penetrates rotor in the generator core.
There is one deck to approach sleeve between evaporated cooling electric machine rotor and the iron core, thin sleeve can bear rotor weight unlike iron core, so can not utilize arc skateboard to install rotor, and install air gap and be reduced to 24mm (traditional air gap that installs is 49mm), so evaporated cooling electric machine installs rotor and can not adopt traditional mode that installs promptly to utilize arc skateboard to install generator amature.
Summary of the invention
The purpose of this invention is to provide a kind of method that under the spatial limitation condition, can install generator amature safety and steady.
In order to realize above purpose, technical scheme of the present invention provides a kind of method of little air-gap generator motor assembling, it is characterized in that, concrete steps are:
The first step, guide rail is fixed, dolly is set on guide rail, at the guide rail bearing of trend sleeve is set, sleeve for encouraging end, is a vapour end away from guide rail one end near guide rail one end;
Second step, will encourage the end bearing seat and hang on the rotor, the generator shaft coupling will be installed on the rotor, and install on the generator shaft coupling and connect axle, with crane lifting rope lifting rotor to the guide rail top;
The 3rd goes on foot, rotor is placed on the dolly, and dolly drags rotor and penetrates in the sleeve;
The 4th step, stretch out the back from sleeve vapour end and hang with the crane lifting rope and connect axle when connecing axle, the end bearing seat is encouraged in dismounting, and dolly is withdrawn into rotor bearing shelves place, holds rotor and carriage is fixed on the dolly with carriage;
The 5th step, dolly drag rotor and move ahead, and live back segment at the vapour end with the cushion block pad and connect axle, leading portion is connect axle pull down, and the Using such method segmentation is pulled down three sections and connect axle;
The 6th step, remove dolly and guide rail, will encourage the end bearing seat and hang on the rotor, it is in place to lift rotors with two crane lifting ropes.
Utilization of the present invention connects axle and frocks such as dolly install generator amature, can reposefully rotor be penetrated in the sleeve under the spatial limitation condition, and it is more reliable and secure to install method than tradition.
Advantage of the present invention is practical, can reduce labor intensity, and strengthens coefficient of safety, increases work efficiency, and provides reliable foundation for solving a similar difficult problem, has promotional value.
Description of drawings
Fig. 1 is for installing generator amature frock schematic diagram;
Fig. 2 is for installing second step of generator amature schematic diagram;
Fig. 3 is for installing the 3rd step of generator amature schematic diagram;
Fig. 4 is for installing the 4th step of generator amature schematic diagram;
Fig. 5 is for installing the 5th step of generator amature schematic diagram;
Fig. 6 is for installing the 6th step of generator amature schematic diagram.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
Embodiment
As shown in Figure 1, for installing generator amature frock schematic diagram, the described generator amature frock that installs is by connecing axle 1, guide rail 2, dolly 3, carriage 4, encouraging end bearing seat 5, cushion block 6, crane lifting rope 7, sleeve 8, generator shaft coupling 9, rotor bearing shelves 10, rotor 11, vapour end bearing seat 12 and steam turbine shaft coupling 13 and form.Connect axle 1 and is made up of at least three sections detachable short joint-shafts, it is connected on the rotor generator shaft coupling 9 by bolt, and its effect is rotor 11 to be prolonged so that connect spool 1 when rotor can hang when the vapour end stretches out; Dolly 3 can carry rotor 11 reposefully and slowly advance on guide rail 2; When dolly 3 drags rotor 11 at generator amature bearing shelves 10 places, need fill up on dolly 3, and firmly rotor 11 is bundled on the dolly 3 with hoop with carriage 4; Encouraging that end bearing seat 5 hangs on the rotor 11 is for counterweight, makes rotor 11 centers of gravity in rotor 11 centers; Remove when connecing axle 1 when segmentation, need to remove leading portion then and connect axle 1 with cushion block 6 support rotor 11.
Use the method for above-mentioned frock little air-gap generator motor assembling, concrete steps are:
The first step, guide rail 2 is fixing is provided with dolly 3 on guide rail 2, at guide rail 2 bearing of trends sleeve 8 is set, and sleeve 8 for encouraging end, is a vapour end away from guide rail 2 one ends near guide rail 2 one ends, carries out protection with crane lifting rope 7 contact position rotors 11 surfaces;
Second step, as shown in Figure 2, will encourage end bearing seat 5 and hang on the rotor 11, generator shaft coupling 9 is installed on the rotor 11, install on the generator shaft coupling 9 and connect axle 1, with crane lifting rope 7 lifting rotors 11 to guide rail 2 tops;
The 3rd the step, as shown in Figure 3, rotor is placed on the dolly 3, dolly 3 drags rotor 11 and penetrates in the sleeve 8;
The 4th step, as shown in Figure 4, to stretch out the back from sleeve 8 vapour ends and hang with crane lifting rope 7 and connect spool 1 when connecing axle 1, end bearing seat 5 is encouraged in dismounting, and dolly 3 is withdrawn into rotor bearing shelves 10 places, holds rotor and carriage 4 is fixed on the dolly 3 with carriage 4;
The 5th step, as shown in Figure 5, dolly 3 drags rotor 11 and moves ahead, and lives back segment at the vapour end with cushion block 6 pad and connects axle 1, leading portion is connect axle 1 pull down, and the Using such method segmentation is pulled down three sections and connect spool 1;
The 6th step, as shown in Figure 6 removes dolly 3 and guide rail 2, will encourage end bearing seat 5 and hang on the rotor, lifts rotors 11 with two crane lifting ropes 7, and vapour end bearing seat 12 is installed on the rotor, docks with steam turbine by steam turbine shaft coupling 13 to install.
Install in the process whole, rotor 11 axis, axial traction direction must notice at any time preventing that rotor from rolling all the time in line.

Claims (1)

1. the method for a little air-gap generator motor assembling is characterized in that, concrete steps are:
The first step, guide rail (2) is fixing is provided with dolly (3) on guide rail (2), at guide rail (2) bearing of trend sleeve (8) is set, and sleeve (8) for encouraging end, is a vapour end away from guide rail (2) one ends near guide rail (2) one ends;
Second step, will encourage end bearing seat (5) and hang on the rotor (11), rotor (11) is gone up generator shaft coupling (9) is installed, and generator shaft coupling (9) is gone up to install and connect axle (1), with crane lifting rope (7) lifting rotor (11) to guide rail (2) top;
The 3rd goes on foot, rotor is placed on the dolly (3), and dolly (3) drags rotor (11) and penetrates in the sleeve (8);
The 4th step, stretch out the back from sleeve (8) vapour end and hang with crane lifting rope (7) and connect spool (1) when connecing axle (1), end bearing seat (5) is encouraged in dismounting, dolly (3) is withdrawn into rotor bearing shelves (10) and locates, and holds rotor and carriage (4) is fixed on the dolly (3) with carriage (4);
The 5th step, dolly (3) drag rotor (11) and move ahead, and live back segment at the vapour end with cushion block (6) pad and connect axle (1), leading portion is connect axle (1) pull down, and the Using such method segmentation is pulled down three sections and connect axle (1);
The 6th goes on foot, removes dolly (3) and guide rail (2), to encourage end bearing seat (5) hangs on the rotor, with two crane lifting ropes (7) liftings rotor (11), vapour end bearing seat (12) is installed on the rotor (11), dock with steam turbine by steam turbine shaft coupling (13) and install.
CN2008102052170A 2008-12-30 2008-12-30 Method for little air-gap generator motor assembling Active CN101453146B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008102052170A CN101453146B (en) 2008-12-30 2008-12-30 Method for little air-gap generator motor assembling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008102052170A CN101453146B (en) 2008-12-30 2008-12-30 Method for little air-gap generator motor assembling

Publications (2)

Publication Number Publication Date
CN101453146A true CN101453146A (en) 2009-06-10
CN101453146B CN101453146B (en) 2012-03-21

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744588A (en) * 2012-07-16 2012-10-24 鞍钢建设集团有限公司 Method for inserting generator rotor of gas-filling condensing steam turbine unit
CN104868663A (en) * 2015-06-12 2015-08-26 中国神华能源股份有限公司 Method for withdrawing and penetrating through rotor for power generator
CN113084476A (en) * 2021-04-07 2021-07-09 四川华川基业建设集团有限公司 Steam turbine unit installation process

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2311095Y (en) * 1997-10-13 1999-03-17 上海市自来水公司南市水厂 Motor stator and rotor dismounting device
CN200983542Y (en) * 2006-08-18 2007-11-28 许晓华 Brushless electromotor assembly frame
CN200987107Y (en) * 2006-12-25 2007-12-05 山东齐鲁电机制造有限公司 Large and medium sized high tension motor stator and rotor assembly equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744588A (en) * 2012-07-16 2012-10-24 鞍钢建设集团有限公司 Method for inserting generator rotor of gas-filling condensing steam turbine unit
CN104868663A (en) * 2015-06-12 2015-08-26 中国神华能源股份有限公司 Method for withdrawing and penetrating through rotor for power generator
CN104868663B (en) * 2015-06-12 2017-08-01 中国神华能源股份有限公司 The method taken out, wear rotor for generator
CN113084476A (en) * 2021-04-07 2021-07-09 四川华川基业建设集团有限公司 Steam turbine unit installation process

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Publication number Publication date
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