Form the photoetching method of different pattern density
Technical field
The present invention relates to a kind of optical semiconductor lithography, particularly a kind of photoetching technique that is used for the grand load effect test of etching.
Background technology
Plasma etch rate is called load effect (loadingeffect) to the relation between the etching area.This effect can be explained theoretically, and can be used as the foundation that the etch mode of set time and endpoint detecting is selected in our consideration for use.Especially the penetrance characteristic of lithography mask version has determined the size of exposure area, therefore directly causes the load effect of whole grand load (macroloading) and local micro-loading (microloading).
In order to finely tune the etching process parameter, to reach the optimised process performance, the estimation of chip exposure area is a key subject; That is to say that the estimation of the correlation properties of lithography mask version penetrance is necessary.The etching step of polysilicon layer promptly is a representative example, and for the penetrance (being decided by the assembly pattern) of different lithography mask versions, same process parameter is set, and but may cause the mistake of polysilicon layer to lose or owes erosion.Because load effect square is directly proportional to the silicon chip radius, therefore when preparation is transferred to bigger die size, also need consider the etching load effect.In fact, suppose under identical pattern density and minimum dimension technology that then required film etching amount will have linear increase with the amplification of silicon area.Physics in the etch reactor or chemical process conditions also will have different greatly simultaneously.These all are first-order effects, that is etching has grand load effect.For the research of grand load effect process window in the etching technics, the data of etching speed in the time of need obtaining difference with the lithography mask version of different pattern density.In the prior art, for obtaining the litho pattern of different pattern density, often need to make the polylith lithography mask version, preparation cost is higher.Simultaneously, discontinuous because of the pattern density of lithography mask version, have only the value (see figure 1) of several point of discontinuity, be unfavorable for carrying out of research work.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of photoetching method that forms different pattern density, and it can reduce the cost of used lithography mask version.
For solving the problems of the technologies described above, the photoetching method of formation different pattern density of the present invention, be used for the grand load effect test of etching, this photoetching method uses two lithography mask versions with different pattern density at least, wherein has resolution chart at least one lithography mask version, utilize the mask blank of above-mentioned different pattern density by the preposition photoetching in the different units of certain the one-tenth array on silicon chip, make this array form the uniform litho pattern of image, finally obtain whole litho pattern density.
Method of the present invention, lithography mask version by several tool different pattern densities makes up photoetching on elementary cell, formation has the different whole litho pattern of pattern density, and effective quantity that has reduced lithography mask version in the grand loading process of research etching reduces research cost.
Description of drawings
The present invention is further detailed explanation below in conjunction with accompanying drawing and embodiment:
Fig. 1 be in the prior art etching rate and litho pattern density concern synoptic diagram;
Fig. 2 a to Fig. 2 c is a concrete synoptic diagram of implementing of the present invention;
Fig. 3 a to Fig. 3 c is another concrete synoptic diagram of implementing of the present invention;
Fig. 4 be in the photoetching method of the present invention etching rate and litho pattern density concern synoptic diagram.
Embodiment
The photoetching method of formation different pattern density of the present invention, it mainly utilizes the lithography mask version of at least two above tool different pattern densities, in the different units of a basic array, adopt the various combination of lithography mask version and different units position, realize the purpose of the variation of whole pattern density.
Implement method of the present invention, prepare to have the different lithography mask version more than two of different pattern density at first at least, wherein at least one lithography mask version resolution chart is arranged.And along with the minimizing of lithography mask version number, pattern density difference will strengthen between the lithography mask version.When doing photoetching, pattern density is as required edited the planar alignment figure of each piece mask blank in advance, between the mask blank with different pattern density, and lithography mask version with skip between do different collocation.Afterwards according to the planar alignment figure that edits in advance, and do multiexposure, multiple exposure (exposure frequency is identical with the quantity of the actual lithography mask version that uses) and appropriately make up the employed lithography mask version of different view fields on the silicon chip, make this array form the uniform litho pattern of image, finally form different whole pattern densities.Can realize the exposure of each unit during concrete operations by photolithography stepper, the unit that the need of same lithography mask version can be exposed is finished by the stepper selected cell.
For example, adopt two lithography mask versions, the pattern density of lithography mask version A is 5%, and the pattern density of lithography mask version B is 50%.First kind is combined as lithography mask version A and lithography mask version B alternately photoetching (seeing Fig. 2 a and Fig. 2 b) in array, forms the litho pattern shown in Fig. 2 c, obtains whole litho pattern density and is: (5%+50%)/and 2=27.5%.Be combined as in second and use lithography mask version A photoetching shown in Fig. 3 a, with lithography mask version B photoetching, obtain litho pattern whole shown in Fig. 3 c shown in Fig. 3 b, this integral body litho pattern density is: 5%*0.25+50%*0.75=38.75%.Can also be with lithography mask version A photoetching 1/4 unit wherein, and with lithography mask version B photoetching 3/4 unit wherein, form whole litho pattern density and be: 50%*0.25+5%*0.75=16.25%.In the manner described above, multiple being combined to form can be arranged, obtain a plurality of different litho pattern density, finally can form etch rate data as Fig. 4.