CN101448590A - Upper nozzle-integrated plate and method of separating them - Google Patents

Upper nozzle-integrated plate and method of separating them Download PDF

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Publication number
CN101448590A
CN101448590A CNA2007800183195A CN200780018319A CN101448590A CN 101448590 A CN101448590 A CN 101448590A CN A2007800183195 A CNA2007800183195 A CN A2007800183195A CN 200780018319 A CN200780018319 A CN 200780018319A CN 101448590 A CN101448590 A CN 101448590A
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CN
China
Prior art keywords
nozzle
upper nozzle
integrated template
board
upper board
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Pending
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CNA2007800183195A
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Chinese (zh)
Inventor
船渡淳一
定野俊治
立花贤治
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Krosaki Harima Corp
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Krosaki Harima Corp
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Application filed by Krosaki Harima Corp filed Critical Krosaki Harima Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/14Closures
    • B22D41/22Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
    • B22D41/28Plates therefor
    • B22D41/34Supporting, fixing or centering means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/14Closures
    • B22D41/22Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
    • B22D41/28Plates therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

An upper nozzle-integrated plate where the upper nozzle and the upper plate are integrated. The thickness of the joint formed between the upper nozzle and the upper plate can be kept in an appropriate level and the upper nozzle and the upper plate can be easily separated after use. At a lower end portion of the upper nozzle (1), a metal case (4) is bent inward along an alumina carbon refractory substance of the upper nozzle (1) to form a metal section, and the length of the portion where the metal section of the metal case (4) is formed is 15 mm. Mortar (5) of a thickness of about 0.5 mm is placed between the metal case and the refractory substance. A recess (11) in the lower section of the upper nozzle (1) is fitted on a projection (21) of the upper plate (2) with the mortar (5) in between them and both metal cases (4) are in contact with each other. Positions around the portion of the contact are fixed by welding (6).

Description

Upper nozzle-integrated template and separation method thereof
Technical field
The upper nozzle-integrated template of the sliding nozzle device that the present invention relates to be used to control the molten steel flow on a kind of end that is installed in tundish or casting ladle and use.
Background technology
Sliding nozzle device is mounted under the high pressure clamp position for a plurality of refractory bodies that have nozzle bore separately, makes the aperture of the nozzle bore that refractory body is interconnected carry out the flow-control of molten steel by making sliding more than in the middle of these refractory bodies, regulating.
This sliding nozzle device is being installed under the situation of tundish, though the type of not using intermediate plate is also arranged, usually from last upper nozzle, upper board, intermediate plate, lower panel and 5 refractory bodies of lower nozzle of disposing in order.
For these refractory bodies are installed on sliding nozzle device, on-line job and off line job are arranged.On-line job be the slip nozzle on being arranged at the bottom of the tundish then and there (online) open metal frame and operational method that refractory body is installed.Off line job is the operational method of the integral replacing sliding nozzle device (loading and unloading type sliding nozzle device) that releasably is installed on tundish, changes refractory body in the place of leaving tundish (off line).
Under on line state, refractory body is installed in job step on the sliding nozzle device, is undertaken by following step.At first, insert the upper nozzle of week coating mortar outside in the endoporus of the nozzle cage brick in tundish.And, upper board is pressed in the bottom of upper nozzle and is fixed on the metal frame of sliding nozzle device across joint filler., intermediate plate and lower panel be fixed on the metal frame of sliding nozzle device on thereafter, last, lower nozzle is pressed in lower panel and fixing with bayonet socket etc. across joint filler.
And at joint fillers such as configuration setting joint filler or mortar between upper nozzle and the upper board and between lower panel and the lower nozzle etc., need with the thickness of this joint filler preferably in the span of control of ± 1mm precision manage well.
But, especially there is the seam caliper problem of fluctuation easily between upper nozzle and the upper board in the variable that has the position of nozzle cage brick or interior hole dimension, the outside dimension of upper nozzle, the mortar coating amount of upper nozzle periphery, the hardness of mortar etc.When seam caliper is too small, then be easy to generate the gap in use, when seam caliper was excessive, then the loss of seam portion became the danger raising of big bleed-out.
In others, the past motion has the various replacing methods of refractory body.For example, the method as change plate under on line state records the fixed disk that waters on the incrustation with respect to being arranged in patent documentation 1, the method for changing when being maintained fixed plate with the sliding panel that is fixed on the sliding panel gripper shoe by the plate control stick.
In addition, in patent documentation 2, also motion have by guiding valve more exchange device come the loading and unloading type sliding nozzle device of the guiding valve shell of integral replacing on being arranged at the bottom of the tundish.In this patent documentation, the refractory body of changing simultaneously except that upper nozzle with the guiding valve shell is guiding valve (plate) and lower nozzle.This guiding valve shell is controlled and is drawn out by being installed in the clamping cantilever of changing on the chassis, and the guiding valve shell that is mounted new refractory body is changed.
When changing this refractory body, not only under on line state, change, and when under off-line state, changing refractory body, also be difficult to the seam caliper that precision is managed upper nozzle and upper board well.
Therefore, in patent documentation 3, motion have between upper nozzle and upper board, do not have seam the upper nozzle-integrated template of both integrations.Though this upper nozzle-integrated template is suitable for changing simultaneously the situation of upper nozzle and upper board as tundish, in using repeatedly, exist upper nozzle to be bonded in problem in the molten metal container securely.Therefore, in that upper nozzle-integrated template is applicable under the situation of the substitute mode that patent documentation 2 is put down in writing this, there is the problem that is difficult to unload sliding nozzle device from tundish.In addition, in that upper nozzle-integrated template is applicable to that under the situation of the indissociable type of fixing metal frame of patent documentation 1, even want to unload this structural entity, also the obstruction because of board is difficult to pull out this.
Patent documentation 1: the spy of Japan opens flat 5-318061 number
Patent documentation 2: the spy of Japan opens flat 6-000602 number
Patent documentation 3: the special table of Japan flat 5-507029 number
Summary of the invention
The invention provides a kind of upper nozzle-integrated template that makes upper nozzle and upper board integration, when it uses in sliding nozzle device, the thickness at the junction surface between upper nozzle and the upper board can be suitably kept, and after use, upper nozzle and upper board can be unloaded simply.
Be conceived in sliding nozzle device, by not being fully fixedly between upper nozzle and the upper board, but the bonding force of the degree that comes off easily after using by not coming off when refractory body is installed is next bonding, can unload upper nozzle and upper board simply after use.
Promptly, upper nozzle-integrated template of the present invention is can separate upper nozzle and lower panel and from the upper nozzle-integrated template of molten metal container dismounting after use, it is characterized by, have in the bottom upper nozzle of metal part and the nozzle bore that has the upper board of metallic plate in the above match respectively below joint filler butt upper nozzle with above the upper board, engage the metal part of upper nozzle bottom and the metallic plate above the upper board by the welding more than 2 places, this weld seam waist height is below the above 5mm of 2mm, the adding up to below the above 60mm of 5mm of fusion length.
Upper nozzle-integrated template of the present invention only engages the metal part of upper nozzle bottom and the metallic plate above the upper board by the form that approaches spot welding more than 2 places, because just the bonding force of the degree that is come off easily by the bonding part engages, therefore when changing refractory body, can easily separate upper nozzle and upper board.
Metal part as the upper nozzle bottom is specially, and the viewpoint of upper nozzle body difficult drop-off is more preferably the metal shell that covers the bottom from the side of upper nozzle during from installation, or at the lower end of nozzle side configuration metal system jacket.
In addition, as the metallic plate above the upper board, though the viewpoint of upper nozzle body difficult drop-off is more preferably the metal shell that utilizes the top and side that covers upper board during from installation, also annular disk-shaped metallic plate can be installed on upper board.Say briefly, because the metallic plate of the upper board that the present invention said is used for being provided with the metal part weld bonds of upper nozzle bottom, therefore can at least only be configured in the soldered position above the plate, also can put up a plurality of metallic plates or bury the part of metallic plate underground.And, as the metal shell of covering side above upper board, also can around the upper board side, metal jacket or becket be set, welding covers the metallic plate above the upper board on this metal jacket or becket.
When welding upper nozzle and upper board, making the weld seam waist high is below the above 5mm of 2mm, and the adding up to below the above 60mm of 5mm of fusion length.Bonding force is not enough easily if the high not enough 2mm of weld seam waist then becomes difficulty on solder technology, if surpass 5mm, then compares with the thickness of the metal that uses and becomes blocked up and unrealistic.In addition, if the not enough 5mm of the total of fusion length, upper nozzle separates easily with upper board when then operating, and is if surpass 60mm, then not easily separated after use.This weld seam waist high with the weld zone 6 of fusion length at upper nozzle shown in Figure 11 and upper board 2 in, the width S of weld seam is defined as weld seam waist height, the length L of weld seam is defined as fusion length.
In the present invention,, the method that pulls upper board or sliding nozzle device from the outside of molten metal container is arranged, reach the method that pulls the method for upper nozzle or release to the inside from the inboard of molten metal container as the method for separating upper nozzle and upper board.When pulling upper board, have by artificial use lever nail puller and wait the method for digging out plate, utilize power source such as hydraulic cylinder to pull the method for plate or sliding nozzle device.But, when the bonding force of welding is excessive, then, there is difficult drop-off in order to separate the very big power of weld zone needs, or the problem that deforms in the sliding nozzle device.
In addition, according to the shape or the execution conditions of upper nozzle, also can be by upper nozzle is dragged or released from the weld zone and unload to the molten metal container layback.And, also can be and unload upper nozzle simultaneously by drawing back the metal on being set at the bottom of the molten metal container.
Not easily separated for upper nozzle when when carrying or the execute-in-place with upper board, and after use, separate from the weld zone easily, the product W of total L2 (mm) that is more preferably high S of weld seam waist (mm) and fusion length is in the scope below 300 more than 25.The calculated value that W=25 is equivalent to weld the bonding force that is produced is about 0.5t (ton), and the calculated value that W=300 is equivalent to weld the bonding force that is produced is about 7t.In other words, if W less than 25, bonding force deficiency then has the possibility that comes off in carrying or in the operation, if W surpasses 300, then bonding force is excessive and the weld zone difficult drop-off might deform in sliding nozzle device.
In the present invention, because welding upper nozzle and upper board under the state of guaranteeing the gap between upper nozzle and the upper board in advance, therefore the seam caliper that is made of mortar between upper nozzle and the upper board is formed necessarily, can wait precision to manage seam caliper well by manufactory.Therefore, can eliminate the loss of the seam portion that causes owing to seam is blocked up, or owing to crossing thin cause the producing unusual melting loss of caused refractory bodies such as gap or the danger of bleed-out, stable operation.
In addition, this upper nozzle-integrated template is fit to be used in the loading and unloading type sliding nozzle device.This is because because the loading and unloading type sliding nozzle device for example is replaced chassis and pulls out as citing document 2 after use, therefore can utilize this pulling capacity to separate the weld zone of upper nozzle and upper board.If the pulling capacity deficiency of this loading and unloading type sliding nozzle device, the power that then strengthens power source and be motor or cylinder etc. gets final product.And, because can be installed in upper nozzle and sliding nozzle device simultaneously in the molten metal container, therefore also have the advantage of operating efficiency raising.
In addition, in the loading and unloading type sliding nozzle device,, utilize its hydraulic pressure to separate the welding of upper board and upper nozzle by between fixing metal frame and molten metal container, disposing plunger-type cylinder.Even the result also can unload sliding nozzle device in the hypodynamic loading and unloading type sliding nozzle device of drawing from molten metal container.
And, at the recess of fixing metal frame the lever nail puller is set and inserts and use groove, the lever nail puller is inserted into this lever nail puller inserts in usefulness groove, can dig out with easy method with the lever nail puller and separate upper nozzle-integrated template.Though can utilize lever principle to separate upper nozzle-integrated template by using the lever nail puller with easy method, but in order to carry out operation with a people's the power and the lever nail puller of use suitable length, the weld seam waist height that is more preferably the upper nozzle-integrated template that uses this moment is as below the above 4mm of 2mm, and the adding up to below the above 20mm of 10mm of fusion length.
And in order more easily to separate with the lever nail puller, the product W of total L2 (mm) that is more preferably the high S of weld seam waist (mm) and fusion length is in the scope below 100 more than 25.The calculated value that W=25 is equivalent to weld the bonding force that is produced is about 0.5t (ton), and the calculated value that W=100 is equivalent to weld the bonding force that is produced is about 2t.As long as in this scope, just can come separating plate to the power of 2 human lever nail pullers by 1 people.
Because can therefore can eliminate the danger of bleed-out or the unusual melting loss of refractory body, stable operation with the management of the seam caliper between upper nozzle and the upper board for certain.Therefore in addition, because can easily separate upper nozzle and upper board, can reduce and be used for upper board from time that molten metal container is dismantled.And because upper nozzle and loading and unloading type sliding nozzle device can be installed simultaneously, so operating efficiency improves.
Description of drawings
Fig. 1 is the schematic diagram of weld seam waist height and fusion length.
Fig. 2 is the positive view of first embodiment of expression upper nozzle-integrated template of the present invention.
Fig. 3 is the vertical view of presentation graphs 2.
Fig. 4 is the stereogram of second embodiment of expression upper nozzle-integrated template of the present invention.
Fig. 5 is the loading and unloading type sliding nozzle device with upper nozzle-integrated template of the present invention is unloaded in expression from tundish main points.
Fig. 6 is the example that expression separates the method for upper nozzle-integrated template of the present invention.
Symbol description
The 1-upper nozzle; The recess of 11-upper nozzle; The 2-upper board; The protuberance of 21-upper board; The 3-nozzle bore; The 4-metal shell; The 5-mortar; The 6-weld zone; The 7-jacket; The 8-metallic plate; The 9-cylindrical portion; The upper nozzle-integrated template of 10-; 12-fixing metal frame; 13-is arranged on the groove on the fixing metal frame; 14-lever nail puller; 20-separation carriage; The 30-plunger-type cylinder; 100-loading and unloading type sliding nozzle device.
The specific embodiment
By embodiment embodiments of the present invention are described.
Embodiment 1
This embodiment is expression, as the metal part of upper nozzle bottom, utilizes the metal shell that covers the upper nozzle side, as the metallic plate above the upper board, the example of metallic plate is set on upper board.
Fig. 2 is the positive view of first embodiment of expression upper nozzle-integrated template of the present invention.Fig. 3 is the expression vertical view.
In these figure, the 10th, upper nozzle-integrated template of the present invention is made up of upper nozzle 1 and the upper board 2 that is embedded in this upper nozzle 1 bottom, and the 3rd, the expression nozzle bore.
Metal shell 4 by 0.8mm thickness till the outer thoughtful bottom of upper nozzle 1 except that the top of refractory body cylindraceous is roughly covered.
Shown in the enlarged drawing at the position that surrounds by circle of Fig. 2, be filled with mortar 5 between upper nozzle 1 and the metal shell 4.
As shown in Figure 3, upper board 2 is to have being of nozzle bore 3 to remove the refractory body that is made of the aluminium carbonaceous of rectangular plate shape behind the bight, is provided with the metal system jacket 7 of 3mm thickness in the side, and the metallic plate 8 of 3mm thickness is weldingly fixed on this jacket 7 in the above.Have the circular incision portion concentric with protuberance 21 on metallic plate 8, metallic plate forms in this notch cylindrical portion 9.The thickness of cylindrical portion is 3mm.
The relative protuberance 21 of upper board 2 is embedded in the recess 11 of upper nozzle 1 bottom as joint filler across mortar 5, in addition, fixes 4 places around it by weld zone 6.This protuberance 21 is 3mm with the thickness of the mortar 5 of the fitting portion of recess 11.After welding is fixing,, can manage this seam caliper effectively by measure the seam caliper of nozzle bore 3 sides with measuring instrument.Each weld zone 6 is unified for weld seam waist height is 3mm, and fusion length is 4mm.And, fusion length add up to 16mm.
In addition, to having only the fusion length upper nozzle-integrated template different, carried out the anti-disconnected test of separation of weld zone with Fig. 3.The result is 3mm at weld seam waist height, fusion length is 8mm, under the situation that adds up to 32mm of fusion length (the product W of the total L2 of high S of weld seam waist and fusion length is 96), when 3.4t, separate, at weld seam waist height is 3mm, fusion length is 15mm, and (the product W of the total L2 of high S of weld seam waist and fusion length is 180) separates when 4.7t under the situation that adds up to 60mm of fusion length.
Embodiment 2
Fig. 4 is the stereogram of second embodiment of expression upper nozzle-integrated template of the present invention.
This embodiment is expression, as the metal part of upper nozzle bottom, utilizes the iron jacket that is installed in the upper nozzle lower end side, as the metallic plate above the upper board, utilizes the example of the metal shell of upper board.
In the bottom of upper nozzle 1, the metal system jacket 7 of width 30mm, thickness 1mm is installed as metal part.
This jacket 7 has protuberance in the inboard, prevents to come off by being embedded in the recess (not shown) that is arranged on the upper nozzle 1, also has, and uses the high mortar of cementability to engage in the gap.
In upper board 2, the top and side that the metal shell 4 of thickness 1.6mm covers except that protuberance.
The bottom and the metal shell 4 that are installed in the jacket 7 of upper nozzle 1 bottom in addition fix by weld zone, 4 place 6.Each weld zone 6 is the high 2mm of being of weld seam waist, and fusion length is 4mm.And the fusion length that adds up to is 16mm.
Embodiment 3
Being illustrated in loading and unloading type sliding nozzle device that the handle shown in the foregoing description is equipped with upper nozzle-integrated template of the present invention is installed in the example on the tundish, sliding nozzle device after using from tundish dismounting, the mode when being replaced by the loading and unloading type sliding nozzle device that new refractory body is installed.
In Fig. 5, be expressed as 100 loading and unloading type sliding nozzle device, though not shown, in metal metal frame, have upper nozzle-integrated template, intermediate plate, lower panel and the lower nozzle identical with Fig. 2, metal frame integral body is loaded and unloaded at the end of tundish.
It is the fixing carriage of using across being arranged on the device side that sliding nozzle device shown in Figure 5 is fixed on the tundish, tightens fixing by nut with respect to the bolt that is arranged on the not shown iron sheet.
Be provided with 2 places in the side of the length direction of this sliding nozzle device 100 and separate, the plunger-type cylinder 30 of power output 5t releasably is installed respectively on carriage 20 in this separation with carriage 20.
When the sliding nozzle device 100 of dismounting said structure, the hook of crane is installed on the top of sliding nozzle device, unscrew the nut that unloads the bolt on the iron sheet that is installed in tundish, remove the fixing of tundish and sliding nozzle device.Under state with crane lifting, on two carriages, plunger-type cylinder 30 is installed respectively, separately plunger-type cylinder 30 is configured in and tundish between.
In addition because rising hydraulic pressure can be removed the welding of upper nozzle and upper board by hydraulic pressure.Under the situation of this embodiment, the power output of plunger-type cylinder can be removed the welding of upper nozzle and upper board between 1~2t.Thereafter, the upper nozzle of staying on the tundish can be by pulling out from the outside of tundish or unloading from the inboard release of tundish.
Embodiment 4
Expression in this embodiment, when sliding nozzle device not being changed refractory body under the on line state that tundish unloads, the mode of separating upper nozzle-integrated template of the present invention.
Fig. 6 is the figure of its summary of expression.In this case, be provided with groove 13 accommodating on the fixing metal frame 12 of upper board 2.
After the use when tundish unloads upper board, can dig out by lever nail puller 14 is inserted in this groove 13, utilize lever principle to remove welding, separate upper nozzle 1 and upper board 2.Can utilize hydraulic means wait and extract upper nozzle thereafter.
Under the situation of this embodiment, the weld zone is arranged on 3 places, the high 9mm that adds up to for 3mm, fusion length of its weld seam waist.By using the lever nail puller of length, can separate upper nozzle and upper board with an adult strength as 1m.

Claims (5)

1. upper nozzle-integrated template, its upper nozzle-integrated template for using the back to separate upper nozzle and upper board and from molten metal container, dismantle, it is,
Become separately nozzle bore to match with the upper board that has metallic plate in the above across the joint filler butt have the upper nozzle of metal part in the bottom,
The metal part of upper nozzle bottom is engaged by the welding more than 2 places with metallic plate above the upper board,
Its weld seam waist height is below the above 5mm of 2mm, the adding up to below the above 60mm of 5mm of fusion length.
2. upper nozzle-integrated template according to claim 1, it is, the product W of the high S of weld seam waist (mm) and the total L2 (mm) of fusion length is more than 25 below 300.
3. according to claim 1 or the described upper nozzle-integrated template of claim 2, it is to be used in the loading and unloading type sliding nozzle device.
4. the separation method of a upper nozzle-integrated template, it is,
In the loading and unloading type sliding nozzle device of the upper nozzle-integrated template of the described maintenance of claim 3,
Between sliding nozzle device and molten metal container, dispose plunger-type cylinder,
By the action of this plunger-type cylinder, sliding nozzle device is unloaded from molten metal container, make upper nozzle-integrated template separation and upper nozzle and upper board.
5. the separation method of a upper nozzle-integrated template, it is,
In the sliding nozzle device of claim 1 or the upper nozzle-integrated template of the described maintenance of claim 2,
Recess at the fixing metal frame is provided with lever nail puller insertion groove, the lever nail puller is inserted into this lever nail puller inserts with in the groove, digs out and make upper nozzle-integrated template separation and upper nozzle and upper board with the lever nail puller.
CNA2007800183195A 2006-05-19 2007-05-21 Upper nozzle-integrated plate and method of separating them Pending CN101448590A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2006140310 2006-05-19
JP140310/2006 2006-05-19

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CN101448590A true CN101448590A (en) 2009-06-03

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US (1) US20100019420A1 (en)
EP (1) EP2022581B1 (en)
JP (1) JP5129745B2 (en)
CN (1) CN101448590A (en)
AU (1) AU2007252534B2 (en)
BR (1) BRPI0712712B1 (en)
ES (1) ES2522292T3 (en)
WO (1) WO2007136034A1 (en)

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CN114761155A (en) * 2020-01-08 2022-07-15 黑崎播磨株式会社 Foam board for sliding nozzle

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CN114761155A (en) * 2020-01-08 2022-07-15 黑崎播磨株式会社 Foam board for sliding nozzle
CN114761155B (en) * 2020-01-08 2024-05-10 黑崎播磨株式会社 Foaming plate for sliding nozzle

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ES2522292T3 (en) 2014-11-14
EP2022581A4 (en) 2010-01-27
US20100019420A1 (en) 2010-01-28
EP2022581A1 (en) 2009-02-11
AU2007252534A1 (en) 2007-11-29
JP5129745B2 (en) 2013-01-30
BRPI0712712B1 (en) 2016-07-12
BRPI0712712A2 (en) 2012-05-29
EP2022581B1 (en) 2014-10-08
WO2007136034A1 (en) 2007-11-29
AU2007252534B2 (en) 2011-04-21
JPWO2007136034A1 (en) 2009-10-01

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Application publication date: 20090603