CN101447130A - Highway transport vehicle unbalance-loading detecting device - Google Patents

Highway transport vehicle unbalance-loading detecting device Download PDF

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Publication number
CN101447130A
CN101447130A CNA2008100517370A CN200810051737A CN101447130A CN 101447130 A CN101447130 A CN 101447130A CN A2008100517370 A CNA2008100517370 A CN A2008100517370A CN 200810051737 A CN200810051737 A CN 200810051737A CN 101447130 A CN101447130 A CN 101447130A
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semiconductor laser
photopotential
dependent sensor
photoelectric
fixed
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王云鹏
李世武
隗海林
杨志发
祖力
王羽
李谷楠
郭栋
于海洋
孙维圆
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Jilin University
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Jilin University
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Abstract

本发明涉及一种公路运输车辆偏载检测装置。其包括半导体激光器(7)、光电位敏传感器(6)和反射镜(4),半导体激光器(7)、光电位敏传感器(6)和反射镜(4)分别安装于车桥两侧钢板弹簧(1)外侧,其中的半导体激光器(7)和光电位敏传感器(6)并排固定于钢板弹簧(1)中间位置外侧,反射镜(4)固定于同一侧临近钢板弹簧(1)端部附近;反射镜(4)的镜面正对于光电位敏传感器(6)的感光面,车辆空载时半导体激光器(7)发射的线激光经反射镜反射与光电位敏传感器感光面中心重合,满载时反射光线落在光电位敏传感器(6)感光面内。该装置结构简单,能够准确判断营运车辆偏载现象,为公路运输车辆安全运行提供必要保证。

Figure 200810051737

The invention relates to an off-load detection device for a road transport vehicle. It includes a semiconductor laser (7), a photoelectric potential sensor (6) and a reflector (4), and the semiconductor laser (7), a photoelectric potential sensor (6) and a reflector (4) are respectively installed on leaf springs on both sides of the axle (1) Outer side, wherein the semiconductor laser (7) and the photoelectric position sensitive sensor (6) are fixed side by side on the outer side of the middle position of the leaf spring (1), and the reflector (4) is fixed on the same side near the end of the leaf spring (1) The mirror surface of reflector (4) is facing the photosensitive surface of photoelectric potential sensitive sensor (6). The reflected light falls on the photosensitive surface of the photoelectric potential sensitive sensor (6). The device has a simple structure, can accurately judge the unbalanced load phenomenon of operating vehicles, and provides a necessary guarantee for the safe operation of road transport vehicles.

Figure 200810051737

Description

一种公路运输车辆偏载检测装置 A road transport vehicle eccentric load detection device

技术领域: Technical field:

本发明涉及一种公路运输车辆偏载检测装置,主要适用于采用钢板弹簧作为悬架系统的公路运输车辆,属于公路运输车辆安全检测技术领域。The invention relates to an eccentric load detection device for a road transport vehicle, which is mainly suitable for a road transport vehicle using a leaf spring as a suspension system, and belongs to the technical field of road transport vehicle safety detection.

背景技术: Background technique:

公路运输车辆偏载是引起交通安全事故极为重要的因素,特别是在高速、紧急转向等情况下车辆偏载极易引起侧翻、货物脱落,从而造成恶性交通事故。现有公路运输车辆载重测量方法主要涉及车辆轴重、车辆总重的称量,很少涉及到车辆各轴载荷的不均衡性即车辆偏载情况的检测。The unbalanced load of road transport vehicles is an extremely important factor causing traffic safety accidents, especially in the case of high speed, emergency steering, etc., the unbalanced load of vehicles can easily cause rollover and cargo falling off, resulting in vicious traffic accidents. Existing road transport vehicle load measurement methods mainly involve the weighing of the vehicle axle load and the total vehicle weight, and rarely involve the unbalanced load of each axle of the vehicle, that is, the detection of the vehicle's unbalanced load.

发明内容: Invention content:

本发明的目的在于提供一种公路运输车辆偏载检测装置,通过检测车辆承载轴两侧载荷差异来判断车辆偏载情况,降低交通安全事故发生概率。The purpose of the present invention is to provide a road transport vehicle eccentric load detection device, which can judge the vehicle eccentric load by detecting the load difference on both sides of the vehicle bearing shaft, and reduce the probability of traffic safety accidents.

本发明的上述目的是这样实现的,结合附图说明如下:Above-mentioned purpose of the present invention is achieved in that, in conjunction with accompanying drawing, description is as follows:

一种公路运输车辆偏载检测装置,其包括半导体激光器7、光电位敏传感器6和反射镜4,所述的半导体激光器7、光电位敏传感器6和反射镜4分别安装于车桥两侧钢板弹簧1外侧,其中的半导体激光器7和光电位敏传感器6并排固定于钢板弹簧1中间位置外侧,反射镜4固定于同一侧临近钢板弹簧1端部附近,即吊耳2或者弹簧支座9上;反射镜4的镜面正对于光电位敏传感器6的感光面,车辆空载时半导体激光器7发射的线激光经反射镜反射与光电位敏传感器感光面中心重合,满载时反射光线落在光电位敏传感器6感光面内。A road transport vehicle eccentric load detection device, which includes a semiconductor laser 7, a photoelectric potential sensor 6 and a reflector 4, and the semiconductor laser 7, the photoelectric potential sensor 6 and the reflector 4 are respectively installed on the steel plates on both sides of the axle On the outside of the spring 1, the semiconductor laser 7 and the photoelectric potential sensor 6 are fixed side by side on the outside of the middle position of the leaf spring 1, and the reflector 4 is fixed on the same side near the end of the leaf spring 1, that is, on the lifting lug 2 or the spring support 9 The mirror surface of reflector 4 is facing the photosensitive surface of photoelectric potential sensitive sensor 6, and the line laser light emitted by semiconductor laser 7 when the vehicle is unloaded coincides with the photosensitive surface center of photoelectric potential sensitive sensor through reflector reflection, and the reflected light falls on the photoelectric potential when fully loaded. Sensitive sensor 6 photosensitive surface.

所述的半导体激光器7和光电位敏传感器6固定于中间盒体5内,反射镜4固定于另一个盒体3内,两个盒体5、3通过夹具夹持固定,两个盒体5、3在水平方向的相对位置可以调节,其水平距离将由弹簧的弹性系数大小决定。The semiconductor laser 7 and the photoelectric position sensitive sensor 6 are fixed in the middle box body 5, the reflector 4 is fixed in another box body 3, and the two box bodies 5, 3 are clamped and fixed by a clamp, and the two box bodies 5 , 3 The relative position in the horizontal direction can be adjusted, and its horizontal distance will be determined by the elastic coefficient of the spring.

对于一个轴独立使用钢板弹簧的汽车,盒体3的安装位置可以变化,其具体位置将由该装置元件安装一侧车辆静轴荷达到额定值时钢板弹簧的变形大小而定,原则上要保证轴荷低于额定静轴荷110%时半导体激光器发出的光线经反射镜反射后均要落在光电位敏传感器的感光面上;而两轴共用钢板弹簧的汽车,中间盒体5的安装位置可以变化,位置变化原则与前者一致。For a car that independently uses leaf springs for one axle, the installation position of the box body 3 can be changed, and its specific position will be determined by the deformation of the leaf spring when the static axle load of the vehicle on the side where the device components are installed reaches the rated value. When the load is lower than 110% of the rated static axle load, the light emitted by the semiconductor laser will fall on the photosensitive surface of the photoelectric position sensitive sensor after being reflected by the reflector; and the car with two axles sharing the leaf spring, the installation position of the middle box body 5 can be Change, position change principle is consistent with the former.

车辆承载时,钢板弹簧1因受到载荷作用而变形,使得激光束主方向与反射镜4法线呈现一夹角进而导致光束经镜面反射后产生一定的偏移,从而使光电位敏传感器6感光面上的光点位置发生变化。偏移量与转角量成正比,钢板弹簧1变形量与载荷重量及车辆运行速度有关,在车辆静止或以一定的速度运行时,钢板弹簧1的变形量与载重量成单调线性关系。如果车辆载荷分布比较均匀,两侧光电位敏传感器6检测获得的信号基本一致;如果有较大的偏载情况存在,车辆静止时两传感器检测所得信号差值较大,车辆运动时这种信号差还将被进一步放大。如果出现颠簸等特殊的运行情况,由于振动产生的冲击致使两侧传感器检测所得载荷值信号出现较大的差异,但这种差异是一种瞬时变化的,不是一个恒定的值,这种情况将不会被判断为偏载。所以一旦车辆装载偏载达到或超过某一定值后,两侧传感器检测所得信号经处理后进行对比,得到差值的绝对值将持续保持在大于或等于某一规定值,从而可以得出结论——车辆偏载。When the vehicle is loaded, the leaf spring 1 is deformed due to the load, so that the main direction of the laser beam and the normal line of the reflector 4 present an included angle, thereby causing a certain deviation of the beam after being reflected by the mirror surface, so that the photoelectric potentiometer 6 is sensitive The position of the light spot on the surface changes. The offset is proportional to the angle of rotation. The deformation of the leaf spring 1 is related to the load weight and the running speed of the vehicle. When the vehicle is stationary or running at a certain speed, the deformation of the leaf spring 1 has a monotonous linear relationship with the load. If the load distribution of the vehicle is relatively uniform, the signals detected by the photoelectric position sensitive sensors 6 on both sides are basically the same; The difference will be further magnified. In case of special running conditions such as turbulence, due to the shock generated by the vibration, there will be a large difference in the load value signals detected by the sensors on both sides, but this difference is an instantaneous change, not a constant value. It will not be judged as partial load. Therefore, once the unbalanced load of the vehicle reaches or exceeds a certain value, the signals detected by the sensors on both sides are processed and compared, and the absolute value of the difference obtained will continue to be greater than or equal to a certain value, so that a conclusion can be drawn— - Offloaded vehicles.

本发明的有益效果:该装置具有结构简单、安装方便、动态响应好、测量精度高、长期工作稳定等优点,并具有自标定的功能。因此可以广泛的应用于各种公路运输车辆的偏载检测、监控,为公路运输车辆安全运行提供一定的技术保障。Beneficial effects of the present invention: the device has the advantages of simple structure, convenient installation, good dynamic response, high measurement accuracy, stable long-term operation, etc., and has the function of self-calibration. Therefore, it can be widely used in the unbalanced load detection and monitoring of various road transport vehicles, and provides certain technical guarantee for the safe operation of road transport vehicles.

附图说明: Description of drawings:

图1是本发明的安装示意图1。Fig. 1 is a schematic diagram 1 of installation of the present invention.

图2是A向视图。Figure 2 is a view from direction A.

图3是B向视图。Figure 3 is a view from direction B.

图4是本发明的安装示意图2Fig. 4 is the installation diagram 2 of the present invention

图中:1.钢板弹簧 2.吊耳 3.盒体 4.反射镜 5.中间盒体 6.光电位敏传感器 7.半导体激光器 8.吊耳 9.弹簧支座 10.弹簧支座In the figure: 1. Leaf spring 2. Lifting lug 3. Box body 4. Reflector 5. Intermediate box body 6. Photoelectric position sensitive sensor 7. Semiconductor laser 8. Lifting lug 9. Spring support 10. Spring support

具体实施方式: Detailed ways:

以下结合附图所示实施例对本发明作进一步详细描述:The present invention will be described in further detail below in conjunction with the embodiment shown in accompanying drawing:

参阅图1~4:本发明涉及的一种公路运输车辆偏载检测装置,特别适用于采用钢板弹簧作为悬架系统的公路运输车辆,包括安装于同一承载轴两侧的反射镜4、光电位敏传感器6、半导体激光器7,反射镜4置于盒体3内,盒体3通过相应的夹具固定于靠近钢板弹簧1端部,如吊耳2或者弹簧支座9的附近钢板弹簧1的外侧,光电位敏传感器6、半导体激光器7呈水平并排固定置于中间盒体5内,中间盒体5也通过相应的夹具固定于钢板弹簧1中部的外侧。反射镜4和光电位敏传感器6位于钢板弹簧1的同一侧,两者要么同时处于靠近弹簧位置、要么同时处于远离弹簧位置;通过调节盒体3或者中间盒体5的位置,保证反射镜4镜面对准光电位敏传感器6感光面,而且在车辆空载时,半导体激光器7发射的线激光经反射镜4反射后与光电位敏传感器6感光面中心重合,满载时反射光线落在光电位敏传感器6感光面内。Refer to Figures 1 to 4: a road transport vehicle eccentric load detection device related to the present invention is especially suitable for road transport vehicles using leaf springs as the suspension system, including reflectors 4 installed on both sides of the same bearing shaft, photoelectric potential The sensitive sensor 6, the semiconductor laser 7, and the reflector 4 are placed in the box body 3, and the box body 3 is fixed on the outside of the leaf spring 1 near the end of the leaf spring 1 by corresponding clamps, such as the lifting lug 2 or the spring support 9. , the photoelectric position sensitive sensor 6 and the semiconductor laser 7 are horizontally fixed side by side in the middle box body 5, and the middle box body 5 is also fixed on the outside of the middle part of the leaf spring 1 by corresponding clamps. The reflector 4 and the photoelectric potentiometer 6 are located on the same side of the leaf spring 1, and both are either at a position close to the spring or at a position away from the spring at the same time; by adjusting the position of the box body 3 or the middle box body 5, it is ensured that the reflector 4 The mirror is aligned with the photosensitive surface of the photoelectric potential sensitive sensor 6, and when the vehicle is unloaded, the line laser light emitted by the semiconductor laser 7 is reflected by the mirror 4 and coincides with the center of the photosensitive surface of the photoelectric potential sensitive sensor 6. When the vehicle is fully loaded, the reflected light falls on the photoelectric surface. Position-sensitive sensor 6 is in the photosensitive surface.

当车辆承载时,钢板弹簧1因受到载荷的作用而变形,使反射镜4和光电位敏传感器6的位置关系发生变化,即两表面的夹角发生变化,半导体激光器7发出的激光束通过反射镜4镜面反射后将产生一定的偏移,光电位敏传感器6将通过检测这种偏移来感应车辆载荷情况。安装于同一承载轴两侧的光电位敏传感器6分别检测到两个载荷信号值,如果这两个信号值通过处理后进行比较,始终维持在某一恒定的较大差值,则可以判断该车辆偏载。When the vehicle is loaded, the leaf spring 1 is deformed due to the load, so that the positional relationship between the mirror 4 and the photoelectric potential sensor 6 changes, that is, the angle between the two surfaces changes, and the laser beam emitted by the semiconductor laser 7 passes through the reflection. The mirror 4 will generate a certain offset after the specular reflection, and the photoelectric potential sensitive sensor 6 will sense the vehicle load by detecting this offset. The photoelectric position sensitive sensors 6 installed on both sides of the same bearing shaft respectively detect two load signal values. If the two signal values are compared after processing and always maintain a constant large difference, it can be judged that the The vehicle is unbalanced.

Claims (2)

1, a kind of highway transport vehicle unbalance-loading detecting device, it comprises semiconductor laser (7), photopotential dependent sensor (6) and catoptron (4), be characterised in that described semiconductor laser (7), photopotential dependent sensor (6) and catoptron (4) are installed on vehicle bridge both sides leaf springs (1) outside respectively, semiconductor laser wherein (7) and photopotential dependent sensor (6) are fixed in the outside, leaf spring (1) centre position side by side, and catoptron (4) is fixed in the same side and closes near leaf spring (1) end; The minute surface of catoptron (4) is right against the light-sensitive surface of photopotential dependent sensor (6), the line laser of semiconductor laser (7) emission overlapped with photopotential dependent sensor light-sensitive surface center through mirror reflects when vehicle was unloaded, and the full load reflection ray drops in photopotential dependent sensor (6) light-sensitive surface.
2, a kind of highway transport vehicle unbalance-loading detecting device according to claim 1, it is characterized in that described semiconductor laser (7) and photopotential dependent sensor (6) are fixed in the middle box body (5), catoptron (4) is fixed in another box body (3), two box bodys (5,3) grip by anchor clamps, two box bodys (5,3) relative position in the horizontal direction can be regulated, and its horizontal range will be by the elasticity coefficient size decision of spring.
CNA2008100517370A 2008-12-30 2008-12-30 Highway transport vehicle unbalance-loading detecting device Pending CN101447130A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108801549A (en) * 2017-04-27 2018-11-13 宝山钢铁股份有限公司 A kind of circular rotating coke tank balance detecting device and method
CN111665064A (en) * 2020-05-18 2020-09-15 东风汽车股份有限公司 Commercial vehicle suspension system motion track whole vehicle measurement system and measurement method thereof
CN111799709A (en) * 2020-07-28 2020-10-20 国网山东省电力公司平原县供电公司 Cable trench cable is laid and is used centre gripping feeding device
CN114312866A (en) * 2020-10-10 2022-04-12 中车沈阳机车车辆有限公司 Unbalance loading processing method and device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108801549A (en) * 2017-04-27 2018-11-13 宝山钢铁股份有限公司 A kind of circular rotating coke tank balance detecting device and method
CN111665064A (en) * 2020-05-18 2020-09-15 东风汽车股份有限公司 Commercial vehicle suspension system motion track whole vehicle measurement system and measurement method thereof
CN111665064B (en) * 2020-05-18 2022-05-17 东风汽车股份有限公司 Commercial vehicle suspension system motion track whole vehicle measurement system and measurement method thereof
CN111799709A (en) * 2020-07-28 2020-10-20 国网山东省电力公司平原县供电公司 Cable trench cable is laid and is used centre gripping feeding device
CN111799709B (en) * 2020-07-28 2021-07-02 国网山东省电力公司平原县供电公司 Cable trench cable is laid and is used centre gripping feeding device
CN114312866A (en) * 2020-10-10 2022-04-12 中车沈阳机车车辆有限公司 Unbalance loading processing method and device
CN114312866B (en) * 2020-10-10 2023-11-24 中车沈阳机车车辆有限公司 Unbalanced load processing method and device

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