CN101429738B - Device for producing material web - Google Patents

Device for producing material web Download PDF

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Publication number
CN101429738B
CN101429738B CN2008101744210A CN200810174421A CN101429738B CN 101429738 B CN101429738 B CN 101429738B CN 2008101744210 A CN2008101744210 A CN 2008101744210A CN 200810174421 A CN200810174421 A CN 200810174421A CN 101429738 B CN101429738 B CN 101429738B
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CN
China
Prior art keywords
width
cloth material
press
drying
online
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Expired - Fee Related
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CN2008101744210A
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Chinese (zh)
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CN101429738A (en
Inventor
彭蒂莱·劳蒂艾宁
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Valmet China Co Ltd
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Metso Paper Oy
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Publication of CN101429738A publication Critical patent/CN101429738A/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/001Wire-changing arrangements
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F9/00Complete machines for making continuous webs of paper
    • D21F9/003Complete machines for making continuous webs of paper of the twin-wire type
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H23/00Processes or apparatus for adding material to the pulp or to the paper
    • D21H23/02Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
    • D21H23/22Addition to the formed paper
    • D21H23/50Spraying or projecting
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/04Physical treatment, e.g. heating, irradiating
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/08Rearranging applied substances, e.g. metering, smoothing; Removing excess material
    • D21H25/12Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod
    • D21H25/14Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod the body being a casting drum, a heated roll or a calender

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  • Treatment Of Fiber Materials (AREA)
  • Paper (AREA)

Abstract

The device for producing a material web comprises a headbox, a hybrid former, a press section comprising at least an extended nip, a dry part comprising at least one drying cylinder, an on-line coating portion, to which a non-coated web is guided and is coated through a contactless spray coating, an afterdrying portion, in which the coated web is dried by contactless dryers, an on-line ribbon calender, in which the web is polished in the nip calender between a metal band and a heated thermal roller, and an on-line winder, in which the web is rolled.

Description

Device for producing material web
Technical field
The present invention relates to a kind of device for producing material web, and a kind of method of using device for producing material web to produce width of cloth material.
Background technology
Device for producing material web relates to paper machine, board machine, toilet paper machine and Paper pulp machine.In this application, " single press (Einzelpresse) " of the press section of device for producing material web is interpreted as single nip in this application, and relative press element only forms a press. nips in said single nip.The press. nips of single press can be roll nip or wide nip.Be provided with the breast roll press on the contrary with single press, wherein breast roll constitutes press. nips respectively with at least two other rollers.The press. nips of breast roll press can be roll nip and/or wide nip.
In this application, " coated webs material " be interpreted as with any means and obtain certain coating on width of cloth material surface, for example surface cement, pigment or the coat of self.
At United States Patent (USP) 7,067, a kind of flow box has been described in 040, it is applicable to device for producing material web of the present invention.Flow box comprises material distribution system and nozzle pipe (Lippenkanal) (nozzle chambers), and it is online that fibrous suspension is reached shape through exporting to of said nozzle pipe, and wherein streams gets into outlet by distribution system.Flow box also has turbulent flow generator, and said turbulent flow generator extends in the space between distribution system and outlet.Turbulent flow generator comprises a plurality of first pipes; Said first pipe all has first diameter and ends in the fluidization components respectively; Said fluidization components is made up of annular wall; Said annular wall extends to the inner surface of second pipe with circular cross-section always, and wherein this second pipe is aimed at first pipe coaxially.The diameter of second pipe has the outlet side end greater than first pipe and second pipe, and nozzle pipe is led in said end.This nozzle pipe has thin slice (Lamelle), the entrance side end of said thin slice be fixed on turbulent flow generator second the pipe outlet end on.Vertically about highly 2mm that runner between turbulent flow generator and outlet has.
A kind of inverform (Hybridformer) that in its Fig. 7, has short vertical wet end and connected pair of wet end has been shown in patent documentation WO 2004/018768.Have the catchment of at least two adjacent settings in the beginning portion of two wet ends, said catchment constitutes by being arranged on the inner water discharge member of online loop.First catchment is made up of non-pulsation (nichtpulsierend), slight bending, draining cover ( ) with opening.Opening constitutes by the hole or along the groove that machine direction is extended, and it loads vacuum and width of cloth material is not had shock effect.Second catchment is made up of the diaphragm seal lid (Leistendeckel) of loading vacuum lateral alignment, pulsation.
The press section that links to each other with drying section has been described in patent documentation WO 2005/068713.In its Fig. 3 a, a kind of scheme has been shown, it is by the press section with single nip and have the horizontal baffling drier and the drying section of thereafter vertical baffling drier constitutes.Drum dried portion with networking guide member is positioned at after the vertical baffling drier.
A kind of method and apparatus that is used for coated paper web material or board web material has been described in patent documentation EP 856084.Realize coating with contactless injection coater unit, wherein do not have air ground coating pigment is injected on the width of cloth material surface with high pressure nozzle.Only, promptly do not use air for the atomizing of coating pigment through the interior compacting atomizing of coating pigment at present of coating pigment.
A kind of method and apparatus that is used for the coating of dry paper has been described in patent documentation US 5,771,602.This equipment comprises first drying device, and said first drying device is arranged on first of paper web and goes up and hot blast blows on first of paper web; And second drying device, said second drying device is arranged on opposed to each other mutually with first drying device at least in part that second of paper web goes up and hot blast blows on second of paper web.This equipment also comprises the arrangement for deflecting that is arranged on first of the width of cloth material, said arrangement for deflecting along bending section vertically towards the first top blast hot blast of width of cloth material, make that the lip-deep width of cloth material at bending section need not to move contiguously with arrangement for deflecting.This equipment also comprises shared housing; So-called first drying device and arrangement for deflecting and said housing and environment are set under said housing isolates; Also comprise the discharger that is connected setting with first drying device and arrangement for deflecting jointly, near the air first drying device and the arrangement for deflecting is discharged through said discharger.
A kind of belt calender has been described in patent documentation WO 03/064761.Metal tape by the guide rollers guiding is advanced around pair roller (Gegenwalze) with great cornerite.Pair roller can be made up of non-warm-up mill or hot-rolling.Between metal tape and pair roller, can be formed with the nip of special width, width of cloth material is advanced in said nip.Can be through changing guide rollers position adjustment nip width and nip pressure.The metal tape of calender is warming up to required temperature by heater.Nip width can be 30-3000mm in this kind calender, and nip pressure can be 50-400 degree centigrade for 0.01-200MPa and temperature.
At patent documentation US5, a kind of coiling machine and method for coiling have been described in 251,835.Said coiling machine comprises backing roll, and (be tambour, device Tambour) makes backing roll and machine rolls constitute nip, advances on machine rolls through said nip paper web also to be included in the position backing roll bar (Rollstange) that batches with respect to backing roll.Said coiling machine also comprises first supporting and conveyer, changes platform (Wechselstation) through said first supporting and conveyer batching that first tambour is supported in the position and first tambour is transferred to; And second supporting and conveyer, when first tambour is in when changing the position, said second supporting and ccontaining second tambour of conveyer also are transferred to second tambour and batch platform.First supporting and conveyer and second supporting and conveyer have a pair of skewer (Gabelpaar) respectively.Skewer in the every pair of skewer is bearing in and transmits on the rail, makes the skewer that is positioned at the machine rolls same side to cross one another, and promptly the strong point of skewer is with the axis direction setting of total each other spacing along the roller bar.
In patent application FI 20065577, described a kind of paper machine or board machine, it has inverform, is provided with the single press of wide nip, horizontal baffling drier, vertically baffling drier and drum dried portion.The vertical wet end of inverform has web plate, and said web plate has vacuum and two different drip chambers that communicate with each other of lid structure.The lid of first drip chamber has the hole, and said hole is arranged to can not produce pressure fluctuation, but lets the discharge pressure substantially constant.The lid of second drip chamber is configured with the drainpipe that relative machine direction is horizontal expansion, and said drainpipe produces along the pressure fluctuation of its direction alternate and removes the water of net bottom face.Two wet ends of inverform have discharge casing, and said discharge casing has three tactic each other suction chamber, and each suction chamber can apply the vacuum of desirable strength.First suction chamber is used for non-pulsating draining, and second suction chamber and the 3rd suction chamber are used for the pulsating draining.At on the March 21st, 2008 of disclosed patent application FI 20065577 just after the applyings date in the application, so it does not have the obstruction of novelty for the application.
Problem according to the device for producing material web of prior art is that it always is only applicable to the paper of particular types.Must construct suitable machine for every kind of paper, this causes the research and development expense very high.Because can't regain identical research and development and operating cost, the stationery real price that constantly descends makes the renewal of machine resources (Maschinenbestand) become difficult.
Summary of the invention
The objective of the invention is to, a kind of device for producing material web is provided, it is applicable to produces more kinds of dissimilar paper.
A kind of device for producing material web has been realized the object of the invention astoundingly, and it is made up of known parts and comprises:
Flow box, it is used for fibrous suspension is injected in page page or leaf of opening formation portion (Blattbildung) formation net (Blattbildungssieb) is forming net (Formiersieb);
Inverform, it has vertical wet end and the two wet ends adjacent with said vertical wet end, and said pair of wet end has at least one non-pulsation catchment and is positioned at pulsation catchment afterwards, said at least one non-pulsation catchment with at least one;
Press section, it has at least one wide nip, and in said press section, uses closed width of cloth material guide member;
Drying section, it has at least one drying group, and said drying group has the networking guide member;
Online coating part (On-line-Streichpartie), the paper web that is not coated with are guided through said online coating part place, and width of cloth material to be coated is coated with through contactless injection in said online coating part;
Back drying section, the width of cloth material that in the drying section of said back, has been coated with carries out drying through contactless suspension drying at least;
Online belt calender in said online belt calender, is carried out smooth in the calender nip of width of cloth material between metal tape and pair roller; And
Online coiling machine carries out batching of width of cloth material in said online coiling machine.
The present invention also provides a kind of method of in device for producing material web, using, and wherein: fibrous suspension is injected in page or leaf by flow box and opens and to form on the forming net of portion; In inverform, form width of cloth material by fibrous suspension; Wherein inverform comprises vertical wet end and is positioned at said vertical wet end two wet ends afterwards, and said pair of wet end has at least one non-pulsation catchment and be positioned at pulsation catchment afterwards, said at least one non-pulsation catchment with at least one; Width of cloth material is squeezed and in said press section, is used closed width of cloth material guide member at least one wide nip in press section; Width of cloth material is dried in the drying group that the networking guide member is worked at least one in drying section; Width of cloth material carries out press polish in the calender nip that is formed by metal tape and pair roller in online belt calender; And in online coiling machine, width of cloth material is batched.
Through this device for producing material web, can be astoundingly with paper of the following at least kind of cheap material manufacturing and composition thereof:
Newsprint, i.e. journalism printing, only comprise usually wood pulp or wherein the wood pulp of 0-15% by the substituted material of fiber pulp.Paper weight is 35-50g/m 2In fact nearly all newsprint is all processed by recyclable fiber.
SC, promptly the supercalendering uncoated paper comprises the wood pulp of 50-70%, the cellulose of 10-15% and the filler of 15-30% usually.Paper weight is 40-80g/m 2
LWC, promptly featherweight coated paper comprises the wood pulp of 40-60%, the cellulose of 25-40% and the filler of 20-35% usually.Paper weight is 40-80g/m 2
For weak material (schwache Stoffe); Be interpreted as here: comprise high-load or only comprise the material of one or more recyclable fibers, the material of processing by the wood kind of the ultrashort fiber outside the Europe and the material of processing by bamboo or grass, promptly so-called non-wood material.The fiber quality of recyclable material is poorer than former green material ( ).The fiber frangible of recyclable material, and the recyclable material fiber that comprises per ton is less.The intensity property of the width of cloth material of therefore being processed by material a little less than this is poorer than what processed by former green material.
Make and the investment cost lower to make paper web according to scheme of the present invention,, expenditure of construction and production cost are minimized because can form batch process (Serienproduktion) according to paper production line of the present invention than prior art.
Can when making the paper of all mentioned kinds, use the raw material more weak according to scheme of the present invention is also feasible than prior art.Can remain on acceptable level according to the operation stability of paper machine of the present invention and efficient when the weak raw material of processing.
According to the flow box that uses in the device for producing material web of the present invention needs special nature not.For example at above-mentioned patent US7, the flow box of describing in 067,040 extremely is suitable for according to device for producing material web of the present invention.
Inverform has very big operation window and very is fit to make different types of paper thus.Be arranged in the feasible multiple thickness that does not need extra width of cloth material conversion just to can be implemented in two barriers in non-pulsation catchment that two wet ends begin portion.The material that is applicable to different types of paper has widely different filtering feature.The material that is difficult to filter can not discharged a lot of water on vertical wet end; Accordingly, must on two wet ends, carry out forced-ventilated water.The former of in above-mentioned patent documentation WO 2004/018768, describing extremely is suitable for according to device for producing material web of the present invention.
Press section can be based on breast roll press or single press, and both all have closed width of cloth material guide member.In paper weight not simultaneously and weak material is being added man-hour, closed width of cloth material guide member is guaranteed excellent operation stability, because the tensile load (Zugbeanspruchung) that acts on the width of cloth material is less relatively when closure guiding width of cloth material.When using single nip list press, can produce width of cloth material coarse, porous, but this defective can overcome through being included in according to the metal belt calender in the device for producing material web of the present invention.In use can produce the problem of the two-sided difference of the width of cloth material outward appearance during heart roll squeezer, but this can eliminate through being included in according to the metal belt calender in the device for producing material web of the present invention.The press section of in above-mentioned patent documentation WO 2005/068713, describing based on single press extremely is suitable for according to device for producing material web of the present invention.
Drying section can be only based on cylinder drying or based on cylinder drying and the dry combination of baffling.The baffling drying can realize excellent operation stability and economy when special capacity and porous, this is particular importance when the weak material of processing.In addition, vertically the baffling drier has been practiced thrift the space along machine direction.The drying section of in above-mentioned patent documentation WO 2005/068713, describing based on the baffling drier extremely is suitable for according to device for producing material web of the present invention.
When being coated with, also can realize excellent operation stability for the processing of weak material, because width of cloth material can not receive the effect of stretching load of haling with contactless injection coating process.When spraying coating, can regulate coating weight soon corresponding to different demands.The member that need not rotate for this kind coating is roller for example, makes coating apparatus can be arranged on the top of machine and can realize less production line factory length.If coating apparatus is arranged on top, almost can save coating apparatus for the stationery that is not coated with.Based on the coating apparatus of injection method also than gently a lot of based on the coating apparatus of rotation roller.The injection coating process of in above-mentioned patent documentation EP 856084, describing extremely is suitable for according to device for producing material web of the present invention, and wherein spraying coating is not to be realized by no air nozzle.
The dry drying that also can be used for extra uncoated paper class (for example newsprint) in contactless back, thus and be used for over-drying SC-B paper and reduce gauffer.Contactless back drying also can be used for regulating batches, but and the air-dry of contactless quick adjustment can quick adjustment to new regulated value when changing classification.The contactless back drying device of in above-mentioned patent documentation US 5,771,602, describing extremely is suitable for according to device for producing material web of the present invention.
Belt calender is applicable to all kinds, because can regulate the time of staying and nip pressure through belt calender easily.Through belt calender, can realize economy for the paper of all kinds when the specified vol, because when nip pressure is low and with the long time of staying, carry out press polish by the metal tape that heated.Belt calender as soft press-polishing machine is specially adapted to the smooth width of cloth material that comprises weak material, because the intensity of the fiber of weak material is very poor.In the belt calender that is configured with heating metal strip and hot-rolling, width of cloth material is applied heat effect, said heat effect is corresponding to the thermal efficiency of about four dryings, makes the drying of in belt calender, also carrying out width of cloth material.The weight of belt calender is much smaller than traditional supercalender (Superkalander).Belt calender can be used as precalender (Vorkalander) or terminal calender (Endkalander) in the present invention.If belt calender is as precalender and production coating class product, soft press-polishing machine just is enough to be used in the width of cloth material that terminal smooth ( ) has been coated with.The belt calender of in above-mentioned patent documentation WO 03/064761, describing extremely is suitable for according to device for producing material web of the present invention.
The coiling machine that in device for producing material web according to the present invention, uses not needs has special nature.For example, at above-mentioned patent documentation US5, the coiling machine of describing in 251,835 extremely is suitable for according to device for producing material web of the present invention.
Device for producing material web according to the present invention is significantly shorter than and is lighter than the device for producing material web in the conventional art.Because paper machine is short and pedestal is lighter, has significantly reduced cost of investment.
Following with reference to the various embodiments of the invention of describing in the accompanying drawing, specify the present invention, but the present invention in no case receives the restriction of its details.
Description of drawings
Fig. 1 shows and is applicable to the sketch map of opening formation portion according to the page or leaf of device for producing material web of the present invention;
Fig. 2 shows and is applicable to according to the sketch map of the press section of device for producing material web of the present invention and based on the sketch map that is positioned at the leading section after the press section of the drying section of cylinder drying;
Fig. 3 shows the sketch map of the modification of scheme shown in Figure 2, and wherein drying section begins with the baffling drier here, and the drying group is connected to the baffling drier;
Fig. 4 shows the sketch map that is applicable to according to the another kind of press section of device for producing material web of the present invention, and the drying section among Fig. 2 is connected to press section;
Fig. 5 shows and is applicable to according to the coating part of device for producing material web of the present invention and the sketch map of back drying section;
Fig. 6 shows and is applicable to according to the calender of device for producing material web of the present invention and the sketch map of coiling machine;
Fig. 7 shows the sketch map of optional embodiment of the present invention, and wherein belt calender is arranged on before the coating part; And
Fig. 8 shows the terminal calender that is positioned at after the coating part shown in Figure 7 and the sketch map of coiling machine.
The specific embodiment
Fig. 1 shows and is applicable to the sketch map of opening formation portion according to the page or leaf of device for producing material web of the present invention.Page or leaf is opened formation portion 100 and is comprised flow box 101; Off line (Untersieb) 110, said off line 110 by breast roll (Brustwalze) 111, vacuum furnace (Saugwalze) 112, deflection roll 113 and guide rollers guiding and formation closed circuit (Endlosschlaufe); And surf the Net 120, said online 120 is by first roller 121, second roller 122 and guide rollers guiding and constitute second closed circuit.Off line 110 constitute two wet ends together with online 120, by the off line 110 vertical wet ends that constitute before said pair of wet end.Fibrous suspension is injected on off line 110 from flow box 101, on the vertical wet end of suspension, by water discharge member 115,116 water is discharged downwards through off line 110.Be provided with in the online loop in the beginning portion of two wet ends and have drainage arrangement 130 crooked lid, vacuum action, said drainage arrangement 130 is towards the surface guiding online 120 that is positioned at the fibre suspension layers on off line 110.
Drainage arrangement 130 comprises three tactic each other catchments 131,132,133, and its vacuum can be regulated separated from one anotherly.Construct like this first catchment 131, makes the width of cloth material that on off line 110, gets in two wet ends in first catchment 131, contact with online 120.The shaping cover bending of first catchment 131, porous, vacuum action is used for the non-pulsation draining at two nets 110, the fibrous suspension of advancing between 120, and second catchment 132 and the 3rd catchment 133 are used for the pulsation draining at two nets 110, the fibrous suspension of advancing between 120.In addition, 132 places, second catchment are provided with load diaphragm seal (Belastungsleisten) 132a in off line loop 110, and said load diaphragm seal 132a produces strong pulsation effect (Pulsationswirkung) on fibrous suspension.Open in the formation portion at this page or leaf, width of cloth material thickness can change through two wet end the time.Make thus and when higher process velocity, also can use multiple material composition, thereby but when using very heavy filtering material mixture process velocity can not reduce.
In the back of drainage arrangement 130, in off line 110, be provided with and transmit gettering container 116, guarantee that through said transmission gettering container 116 width of cloth material W follows off line 110 in the stage that any online 120 separates with off line 110.Back at two wet ends also is provided with vertical wet end, on said vertical wet end width of cloth material W by water discharge member 116 through off line 110 downward drainings.End at vertical wet end is provided with vacuum furnace 112, and the direction deflection through said vacuum furnace 112 width of cloth material W are tilted to lower edge deflection roll 113 begins revolution at said deflection roll 113 places off line 110.
Fig. 2 shows and is applicable to according to the sketch map of the press section of device for producing material web of the present invention and based on the sketch map that is positioned at the leading section after the press section of the drying section of cylinder drying.Press section is the basis with the breast roll press, and in said breast roll press, first conveyer belt 240 is advanced around breast roll 214.To be take-off location P at receiving position transitted to by forming net 110 and pick up blanket 210 through picking up vacuum furnace 211 width of cloth material W.Back at take-off location P; Width of cloth material W at first is crushed on the bottom surface of picking up blanket 210 that is absorbed with water and is directed among the precompressed nip NO that is formed in the breast roll press with straight mode of advancing in the basic plane in level picking up blanket 210 and be absorbed with between the precompressed lower felt 220 of water subsequently, and said precompressed nip NO is made up of two blanket roll nip.The top roll of precompressed nip NO is made up of suction press roll 213, and lower roll is made up of the pony press 212 of moulding.In the back of precompressed nip NO, width of cloth material W remains on the outer surface that picks up blanket 210 through the vacuum in the vacuum zone effect of suction press roll 213 and is directed among the first nip N1 of breast roll press, and the said first nip N1 is made up of single blanket roll nip.The lower roll of the first nip N1 is by the suction press roll 213 as top roll constitutes at precompressed nip NO place, and breast roll 214 is as top roll.In the back of the first nip N1 of breast roll press, be positioned at the second nip NP1 that constitutes by the wide nip of single blanket that width of cloth material W on the outer surface of first conveyer belt 240 of advancing around breast roll 214 arrives the breast roll press.Breast roll 214 is as the lower roll of the second nip NP1 of breast roll press; The first wide nip roll (Breitnipwalze) 215 that is made up of pliable and tough pipe box (Schlauchmantel) is used as top roll; It is inner to be arranged on said pipe box by the press shoe (Pressschuh) of hydraulic medium load, is provided at essential pressure on the width of cloth material W that advances between the outside of first glazing felt 230 and first conveyer belt 240 of advancing around breast roll 214 through said press shoe.The second nip NP1 of breast roll constitutes the first wide nip of press section thus.
In the back of the second nip NP1 of breast roll, the width of cloth material W on the outer surface of first conveyer belt 240 that will advance around breast roll 214 is directed to the first crossover position S1 that the outer surface and first at first conveyer belt 240 transmits between the vacuum furnace 330.First dry net (Trockensieb) 310 transmits vacuum furnace 330 around first and advances.At the first first crossover position S1 place that transmit in the vacuum zone of vacuum furnace 330, width of cloth material W is crushed on supporting on the outer surface of first dry net 310 and by first dry net 310 and is transferred to the first dry group R1.Comprise in company with the first dry group R1 of networking guide member work and to be arranged on above-listed drying 311,312,313 and to be arranged on following vacuum deflection roll 321,322.Width of cloth material W is transitted on second dry net 320 by last drying 313 of the first dry group R1.The number of the drying group of drying section is 1 to N, and wherein N is a positive integer.
Fig. 3 shows the sketch map of the modification of scheme shown in Figure 2, and wherein drying section begins with the baffling drier here, and the drying group is connected to the baffling drier.At the press section based on the breast roll press shown in Fig. 3, this press section is fully corresponding to press section shown in Figure 2.In the back of the second nip NP1 of breast roll press, width of cloth material W is transferred to the first crossover position S1 through first conveyer belt 240 of advancing around breast roll 214.At the first crossover position S1 place, transmit width of cloth material W in the vacuum zone of vacuum furnace 251 first and be crushed on first and shift on the outer surface of net 250 and shift net by first and supporting and be transferred to the second crossover position S2.At the second crossover position S2 place, the width of cloth material W in shifting the vacuum zone of vacuum furnace 341 is crushed on the outer surface of dry net 340 of the first drying unit D1 and is being supported by this dry net 340 subsequently and passing the first drying unit D1.In the first drying unit D1, width of cloth material W is dry in the baffling drier 345 of basic horizontal.In this drier 345, because vacuum component 343 (for example gettering container 343) and guide rollers 344 (preferably constituting), cause width of cloth material straight or advance agley by vacuum furnace or by so-called rolling roller (Scheibenwalze) with deep trouth.
In the back of the first drying unit D1, width of cloth material W gets into the dry net 90 of the second drying unit D2 at the 3rd crossover position S3.The 3rd crossover position S3 is between the dry net 350 of the guide rollers 342 of the dry net 340 of the first drying unit D1 and the second drying unit D2.In the second drying unit D2, in vertical basically baffling drier 355,356, accomplish the drying of width of cloth material W.In the dry net loop 350 of the second drying unit D2, be provided with vacuum component (for example gettering container 353) and guide rollers (preferably constitute and make the width of cloth material W straight or advance agley) by vacuum furnace or by so-called rolling roller with deep trouth.
In the back of the second drying unit D2, width of cloth material W is led on the surface of first drying 361 through the dry net 350 of the second drying unit D2.Width of cloth material arrives on the dry net 360 of the first drying group from this first drying 361.The number of the drying group of drying section is 1 to N, and wherein N is a positive integer.
Fig. 4 shows the sketch map that is applicable to according to another press section of device for producing material web of the present invention, and the drying section among Fig. 2 is connected to this press section.Press section 200 comprises single press here.To be take-off location P at receiving position pick up blanket 210 through picking up vacuum furnace 211 by what forming net 110 transitted to press section to width of cloth material W.Back at take-off location P; Width of cloth material W at first is crushed on the bottom surface of picking up blanket 210 that is absorbed with water and is directed among the nip NP1 with straight mode of advancing in the basic plane in level picking up blanket 210 and be absorbed with between the squeezing lower felt 220 of water subsequently, and said nip NP1 is made up of the wide nip of two blankets.In the back of wide nip NP1, be led to the first crossover position S1 at the width of cloth material W that picks up between blanket 210 and the lower felt 220, this is in first width of cloth material W that transmit in the vacuum zone of vacuum furnace 218 and is crushed on the lower felt 220.After this; Width of cloth material W by lower felt 220 supportings is transferred into the second crossover position S2; This is in second and transmits width of cloth material W in the vacuum zone of vacuum furnace 251 and be led to first and shift on the net 250, and width of cloth material W shifts net 250 through said first and is transferred to the 3rd crossover position S3.Drying section that connects with said crossover position S3 and scheme shown in Figure 3 are corresponding.
Fig. 5 shows and is applicable to according to the coating part of device for producing material web of the present invention and the sketch map of back drying section.Coating part 400 comprises the injection coater unit 410 that is arranged on machine top, in said injection coater unit 410, is coated with through the one or both sides of contactless injection coating to width of cloth material.Back drying section 500 is positioned at after the coating part 400, and in the drying section 500 of said back, width of cloth material carries out drying through cylinder drying part 520 in suspension drier 510, and wherein width of cloth material W is pressed on the surface of drying 521 by dry net 522.Process velocity is higher when producing the product of non-coating class, makes back drying section 500 also can be used for the width of cloth material W of dry non-coating as required.When producing non-coating class product, width of cloth material W is only through back drying section 500, and need not to carry out the very dry run of important (nennenswert).
Fig. 6 shows and is applicable to according to the calender of device for producing material web of the present invention and the sketch map of coiling machine.Calender 600 is made up of belt calender, wherein on pair roller 611, is advanced with very big wrap angle sigma by the metal tape 610 of guide rollers 612,613,614 guidings.Metal tape 610 is by heater 620 heating, and pair roller 611 is made up of hot-rolling.Width of cloth material W advances in calender nip Nk, and said calender nip Nk is made up of the surface of metal tape that heated 610 and level and smooth hot-rolling 611, and is adjusted in the nip pressure that acts among the calender nip Nk through the guide rollers 612,613 of regulating below two.Through regulating the tension force that top guide rollers 614 can also increase or reduce metal tape 610, the pressure that wherein in calender nip Nk, acts on also can change.The controllability of representing guide rollers 612,613,614 through four-headed arrow.In coiling machine 800, width of cloth material is advanced through being arrived on the machine rolls 812 of generation with the coiling gap Nr that the machine rolls 812 that produces constitutes by backing roll 811.
Fig. 7 shows the sketch map of optional embodiment of the present invention, and wherein belt calender is arranged on before the coating part.Wherein, the width of cloth material W that is fabricated to the coating class product carries out precompressed light before coating.For non-coating class product, belt calender is as the terminal calender.After drying section, width of cloth material W is guided among the belt precalender 600a, said belt precalender 600a conforms to as the belt calender 600 shown in the calender of terminal in all fields with in Fig. 6.The metal tape 610a of belt precalender 600a guides around pair roller 611a with very big wrap angle sigma via the deflection of guide rollers 612a, 613a, 614a.Metal tape 610a is by heater 620a heating, and pair roller 611a is made up of hot-rolling.Width of cloth material W advances in calender nip Nk, and said calender nip Nk is made up of the surface of metal tape 610a that heated and level and smooth hot-rolling 611a.After belt precalender 600a, be provided with contactless injection coating part shown in Figure 5 400 and back drying section 500, back drying section 500 comprises suspension drier 510 and cylinder drying portion 520.
Fig. 8 shows the terminal calender that is positioned at after coating part shown in Figure 7 and the connected back drying section and the sketch map of coiling machine.The soft press-polishing machine that has two nip N1, N2 here is as terminal calender 700.The first calender nip N1 is formed between the first following hot-rolling 711 and the top first soft roller 712, and the second calender nip N2 forms between superincumbent second hot-rolling 721 and the following second soft roller 722.In this way, the two sides of width of cloth material W is flattened on hot-rolling.After soft press-polishing machine 700, be provided with coiling machine 800, said coiling machine 800 conforms to coiling machine shown in Figure 6.
In the content shown in Fig. 6, belt calender 600 is single calenders of device for producing material web, and is applicable to the paper of making above-mentioned all kinds, i.e. newsprint, SC and LWC.
In the content shown in Fig. 7 and Fig. 8, belt calender 600a is as precalender, and soft press-polishing machine 700 is used as the terminal calender, and it is equally applicable to make the paper of above-mentioned all kinds, i.e. newsprint, SC and LWC.When making non-coating class product, can save as the soft press-polishing machine 700 of terminal calender or use opening nip N1, N2.
Various details of the present invention can change in the scope of the spirit of the present invention that accompanying claims limited, and is different from the above-mentioned embodiment that is merely example.

Claims (25)

1. device for producing material web comprises:
Flow box (101), it is used for fibrous suspension is injected in the forming net (110) that page or leaf is opened formation portion;
Inverform (100); It has vertical wet end and the two wet ends adjacent with said vertical wet end; The said pair of wet end has at least one non-pulsation catchment (131) and at least one is positioned at pulsation catchment (132,133) afterwards, said at least one non-pulsation catchment (131);
Press section (200), it has at least one wide nip (NP1), and in said press section (200), width of cloth material (W) is used closed guide member;
Drying section (300), it has at least one drying group (R1), and said drying group (R1) has the networking guide member;
Online coating part (400), the width of cloth material (W) that is not coated with is guided through said online coating part (400), and width of cloth material (W) to be coated is coated with through contactless injection in said online coating part (400);
Back drying section (500), the width of cloth material (W) that in said back drying section (500), has been coated with carries out drying through contactless suspension drier (510) at least;
Online belt calender (600,600a), said online belt calender (600,600a) in, width of cloth material (W) metal tape (610,610a) with pair roller (611, carry out smooth in the calender nip (Nk) between 611a); And
Online coiling machine (800) carries out batching of width of cloth material (W) in said online coiling machine (800).
2. device for producing material web as claimed in claim 1 is characterized in that, said online belt calender (600; 600a) have heater (620,620a), through said heater (620; 620a) to said calender (600, metal tape 600a) (610,610a) heat.
3. according to claim 1 or claim 2 device for producing material web is characterized in that, said online belt calender (600, and pair roller 600a) (611,611a) be the hot-rolling that heated.
4. according to claim 1 or claim 2 device for producing material web is characterized in that, said online belt calender (600) is as the terminal calender and be positioned between said back drying section (500) and the said online coiling machine (800).
5. according to claim 1 or claim 2 device for producing material web is characterized in that, said online belt calender (600a) as precalender and be positioned at said drying section (300) and said coating part (400) between.
6. device for producing material web as claimed in claim 5; It is characterized in that; Said device for producing material web also is included in the soft press-polishing machine (700) between said back drying section (500) and the said online coiling machine (800); Said soft press-polishing machine (700) has two nips, and (N1 is N2) and as the on-line terminal calender.
7. according to claim 1 or claim 2 device for producing material web is characterized in that the front portion of said drying section (300) has: horizontal baffling drier (D1), and width of cloth material (W) is straight or advance agley in said horizontal baffling drier (D1); The vertical baffling drier (D2) that is connected with said horizontal baffling drier (D1), width of cloth material (W) is straight or advance agley in said vertical baffling drier (D2); And at least one is positioned at said vertical baffling drier (D2) drying group (R1) afterwards.
8. according to claim 1 or claim 2 device for producing material web is characterized in that said drying section (300) only is made up of drying group (R1).
9. according to claim 1 or claim 2 device for producing material web is characterized in that, said back drying section (500) has drying group (520) afterwards at said contactless suspension drier (510).
10. according to claim 1 or claim 2 device for producing material web; It is characterized in that; Said press section (200) comprises the breast roll press; In said breast roll press; Breast roll (214) forms first single blanket (210) nip (N1) with suction press roll (213), and said breast roll (214) and wide nip roll (215) the formation second wide nip of single blanket (230) (NP1), and conveyer belt loop (240) is advanced around the breast roll (214) of said breast roll press; Said width of cloth material (W) is sent to first crossover position (S1) through said conveyer belt loop (240) by said breast roll (214), and the mode with closed draw is guided into said drying section (300) via shifting the perhaps direct earth mat of net (250) with said width of cloth material (W) from here.
11. device for producing material web according to claim 1 or claim 2 is characterized in that, said press section comprises single press, in said single press, between two pressure roller (216,217), forms two wide nips of blanket (210,220) (NP1).
12. device for producing material web according to claim 1 or claim 2; It is characterized in that; Said coating part (400) comprises jet foundation applicator (410); In said jet foundation applicator (410), use airfree high pressure nozzle, what make that single-nozzle only covers said width of cloth material (W) is the width of horizontal part with respect to machine direction.
13. a method of using device for producing material web to produce width of cloth material, wherein:
Fibrous suspension is injected in page or leaf by flow box (101) and opens and to form on the forming net (110) of portion;
In inverform (100), form width of cloth material (W) by fibrous suspension; Wherein said inverform (100) comprises vertical wet end and is positioned at said vertical wet end two wet ends afterwards; The said pair of wet end has at least one non-pulsation catchment (131) and at least one is positioned at pulsation catchment (132,133) afterwards, said at least one non-pulsation catchment (131);
In at least one wide nip (NP1), squeezed and in said press section (200), used closed width of cloth material guide member at width of cloth material (W) described in the press section (200);
Be dried in the drying group (R1) that at least one is worked with the networking guide member at width of cloth material (W) described in the drying section (300);
The width of cloth material (W) that is not coated with is guided through online coating part (400), and width of cloth material (W) to be coated is coated with through contactless injection in said online coating part (400);
The width of cloth material (W) that in back drying section (500), has been coated with carries out drying through contactless suspension drier (510) at least;
Online belt calender (600,600a) described in width of cloth material (W) by metal tape (610,610a) and pair roller (611, carry out press polish in the calender nip that 611a) forms; And
In online coiling machine, said width of cloth material (W) is batched.
14. method as claimed in claim 13 is characterized in that, said online belt calender (600, said metal tape 600a) (610,610a) heater (620, heat in 620a).
15., it is characterized in that the hot-rolling that in said online belt calender, heated is as pair roller like claim 13 or 14 described methods.
16. method as claimed in claim 15 is characterized in that, said belt calender (600) is as the terminal calender that is arranged between said back drying section (500) and the said online coiling machine (800).
17. method as claimed in claim 15 is characterized in that, said belt calender (600) is as being arranged on the precalender between said drying section (300) and the coating part (400).
18. method as claimed in claim 17 is characterized in that, said width of cloth material (W) is in that (N1 carries out press polish in the on-line terminal calender (700) that N2) soft press-polishing machine constitutes by having two nips.
19. like claim 13 or 14 described methods; It is characterized in that; Said width of cloth material (W) carries out drying in the front portion of said drying section (300) in horizontal baffling drier (D1) and vertical baffling drier (D2); Said width of cloth material (W) is straight or advance agley in said horizontal baffling drier (D1) and vertical baffling drier (D2), and said width of cloth material (W) also is arranged in said vertical baffling drier (D2) drying group (R1) afterwards at least one and carries out drying.
20., it is characterized in that said width of cloth material (W) carries out drying like claim 13 or 14 described methods in the drying section (300) that only is made up of drying group (R1).
21. like claim 13 or 14 described methods; It is characterized in that; Said width of cloth material (W) squeezes in the press section (200) based on the breast roll press, the first single blanket of the said width of cloth material of guiding (W) through being formed by breast roll (214) and suction press roll (213) in said press section (200)
(210) nip (N1) and the second wide nip of single blanket (230) (NP1) that forms by said breast roll (214) and wide nip roll (215); Breast roll (214) around said breast roll press forms conveyer belt loop (240); Said thus width of cloth material (W) is sent to first crossover position (S1) by said breast roll (214), and the width of cloth material guide mode with closure perhaps directly is guided into said drying section (300) with said width of cloth material (W) via shifting net (250) from here.
22. like claim 13 or 14 described methods; It is characterized in that; Said width of cloth material (W) squeezes in the press section (200) based on single press; Two blankets (210,220) the wide nips (NP1) of the said width of cloth material of guiding (W) in said press section (200) through between two pressure roller (216,217), forming.
23. like claim 13 or 14 described methods, it is characterized in that, in said coating part (400), be coated with through at least one side of contactless online injection coating to said width of cloth material (W).
24. method as claimed in claim 23; It is characterized in that; Through jet foundation applicator (410) said width of cloth material (W) is coated with; In said jet foundation applicator (410), use airfree high pressure nozzle, make single-nozzle only cover the width along the part of machine direction of said width of cloth material (W).
25. method as claimed in claim 23 is characterized in that, said width of cloth material (W) carries out the back drying through contactless suspension drier (510) and cylinder drying part (520) in said back drying section (500).
CN2008101744210A 2007-11-05 2008-11-05 Device for producing material web Expired - Fee Related CN101429738B (en)

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