CN101427744B - Automatic rice-washing dewaterer - Google Patents

Automatic rice-washing dewaterer Download PDF

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Publication number
CN101427744B
CN101427744B CN2008101437655A CN200810143765A CN101427744B CN 101427744 B CN101427744 B CN 101427744B CN 2008101437655 A CN2008101437655 A CN 2008101437655A CN 200810143765 A CN200810143765 A CN 200810143765A CN 101427744 B CN101427744 B CN 101427744B
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rice
communicated
elementary
jet
grades
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CN2008101437655A
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CN101427744A (en
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罗济民
罗拥军
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HUNAN TIANLONG RICE INDUSTRY Co Ltd
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HUNAN TIANLONG RICE INDUSTRY Co Ltd
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Abstract

The invention discloses an automatic machine integrating rice washing, retrogradation and dewatering, belonging to the field of food processing, which comprises a jetting pump (11), a back water tank (4), a primary soaking tank (23), a secondary soaking tank (28), a tertiary soaking tank (18), a steam delivery pipe (32), a rice washing and retrogradation roller (5), a dewatering screen (2), and so on. The inventive machine has short soaking time, can use milled late long-grain non-glutinous rice or high grade rice for processing, and integrates rice washing, soaking, aging, retrogradation and dewatering. The machine is suitable to be used in various regions with different climatic conditions for processing fresh rice flour or dried rice flour.

Description

A kind of automatic rice-washing dewaterer
Affiliated technical field
The present invention relates to food processing field, particularly a kind of automatic rice-washing dewaterer that is used to process ground rice.
Background technology
Ground rice be a kind of common, by the instant food that the higher early rice of amylose content processes, all there is production all parts of the country.Its processing method has dry method and wet method two classes, the processing of dry method ground rice be with rice through rice washing, soak the back and increase dewatering process, make rice meal after pulverizing, the solution of portions additive and water preparation evenly admixes rice meal, after stirring, increased leave standstill increased low temperature or aged at room temperature technology after technology, the extrusion, after loose bar, shortening, the washing quantitatively cut-out be finished product; The processing of wet method ground rice be with the rice proportioning, wash rice, immersion, defibrination, Rice ﹠ peanut milk through just be steamed into bean sheet jelly, bean sheet jelly be squeezed into wire ground rice (abbreviation ground rice), again through steam again, cut off, the operation of weigh automatically packing, Preservation Treatment, packing, sterilization, cooling, obtain finished product.No matter be wet production also or dry production, their immersions before defibrination (or pulverizing) operation all are to adopt the normal temperature mode, even if warm soaking fermentation (Chinese patent " production method of antistaling instant rice-flour noodles " in adopting, the patent No. is 00113407.8) mode, its temperature also is about 50 ℃, through the rice after soaking still is living, thereby, its process equipment is subjected to the restriction of technological process, it generally is single steeping tank or by several steeping tanks of jet pump series connection, process soaks the back or dehydration is pulverized again, or direct defibrination.Process ground rice with this kind equipment, its soak time is longer, makes grain of rice jaundice, souring easily, and can not utilize the higher late long-grained nonglutinous rice of amylopectin content or superior rice or its joint rice.
Summary of the invention
At the deficiencies in the prior art, technical problem to be solved by this invention provide a kind of soak time short, can utilize amylopectin content higher late long-grained nonglutinous rice or superior rice to process, be used to process the equipment of washing rice, immersion, slaking, bringing back to life and dewater of ground rice.
The technical solution used in the present invention is a kind of automatic rice-washing dewaterer that is used to process ground rice of invention, comprise jet pump 11, return flume 4, elementary steeping tank 23, secondary steeping tank 28 and three grades of steeping tanks 18, jet pump 11 is communicated with return flume 4 by jet water pipe 34, the end that goes out of jet water pipe 34 is divided into three the tunnel, the first via is communicated with the elementary carrier pipe 21 that is connected secondary steeping tank 28 with the elementary rice-conveying tube 24 that is communicated with elementary steeping tank 23 respectively after being communicated with elementary jet nozzle 26, the second the tunnel is communicated with behind the secondary jet nozzle 31 respectively with secondary rice-conveying tube 29 that is connected secondary steeping tank 28 and the secondary carrier pipe 19 that is connected three grades of steeping tanks 18 and is communicated with, and Third Road is communicated with behind three grades of jet nozzles 17 respectively and three grades of rice-conveying tubes 33 that are connected three grades of steeping tanks 18 and discharge nozzle 14 connections; Also include steam pipeline 32 and wash Mi Huisheng cylinder 5 and dehydration screen drum 2;
A, steam pipeline 32 are divided into three: first second is passed through to be communicated with secondary carrier pipe 19 behind the secondary steam jet 30 by being communicated with elementary carrier pipe 21 behind the elementary steam jet 25, and the 3rd is passed through three grades of steam jets, 16 backs and be communicated with discharge nozzle 14;
B, wash on Mi Huisheng cylinder 5 rack-mounted forestock wheels 15 and the butt wheels 6, be inlaid with spiral raised line 7 on its roller tube inwall; The front end of its roller tube is equipped with power input device 12, has the hole in the middle of the end face, and discharge nozzle 14 and the rice washing water pipe 8 that is communicated with tanks 4 by rice washing water pump 10 hole thus penetrate and wash in the Mi Huisheng cylinder 5; Rice washing water pipe 8 this section in washing Mi Huisheng cylinder 5 has several spray orifices 9;
The front end of C, dehydration screen drum 2 is connected as a single entity with the rear end of washing Mi Huisheng cylinder 5, and its barrel is a screen cloth 3, also is inlaid with spiral raised line 7 on its inboard wall of riddle drum.
Automatic rice-washing dewaterer of the present invention, belong to the preposition equipment in the ground rice processing dry type production method, the mode that adopts high temperature to soak, can allow in the short period of time slaking of grain of rice surface and inner deliquescing, fluff, be convenient to follow-up pulverizing, also avoided influencing product quality because of jaundice, souring that long soaking time causes; The washing cooling of carrying out is immediately brought back to life (promptly aging), greatly reduces the viscosity of ground rice, thus can utilize higher late long-grained nonglutinous rice of amylopectin content or fine quality rice or its joint rice to process, even also can add part glutinous rice and process.Therefore, the present invention has compared with prior art reduced soak time, has shortened the production cycle, has improved production efficiency; Simultaneously, also can utilize the grain quality rice joint rice that range of application is very narrow, value is also very low to process.
Description of drawings
Fig. 1 is a principle schematic of the present invention.
Among the figure: the 1st, discharging opening, the 2nd, dehydration screen drum, the 3rd, the screen cloth of dehydration screen drum, the 4th, return flume, the 5th, wash the Mi Huisheng cylinder, the 6th, the butt wheels, the 7th, spiral raised line, the 8th, rice washing water pipe, the 9th, the spray orifice on the rice washing water pipe, the 10th, rice washing water pump, the 11st, jet pump, the 12nd, power input device, the 13rd, with the supporting power input front end of power input device, the 14th, discharge nozzle, the 15th, forestock wheels, 16 is three grades of steam jets, and 17 is three grades of jet nozzles, and 18 is three grades of steeping tanks, the 19th, secondary carrier pipe, 20 is three grades of overflow returning pipes, the 21st, and elementary carrier pipe, the 22nd, charging aperture, the 23rd, elementary steeping tank, the 24th, elementary rice-conveying tube, the 25th, elementary steam jet, the 26th, elementary jet nozzle, the 27th, secondary overflow returning pipe, the 28th, secondary steeping tank, the 29th, secondary rice-conveying tube, the 30th, secondary steam jet, the 31st, secondary jet nozzle, the 32nd, steam pipeline, 33 is three grades of rice-conveying tubes, the 34th, the jet water pipe.
The specific embodiment
Below in conjunction with embodiment, the present invention is further illustrated.
Present embodiment is by jet pump 11, return flume 4, elementary steeping tank 23, secondary steeping tank 28, three grades of steeping tanks 18, steam pipelines 32 and wash Mi Huisheng cylinder 5 and dehydration screen drum 2 etc. constitutes.
Wash Mi Huisheng cylinder 5 and be cylinder, on rack-mounted forestock wheels 15 and the butt wheels 6, have the hole in the middle of its front end face, (available large conical gear device is at this end face, perforate in the middle of it for power input device 12; Also can adopt the external gear coil apparatus on the front end cylindrical of roller tube) install at its front end; Be inlaid with spiral raised line 7 on the roller tube inwall; Its rear end is connected as a single entity with the front end of dehydration screen drum 2.The barrel of dehydration screen drum 2 is a screen cloth 3, also is inlaid with spiral raised line 7 on its inboard wall of riddle drum, and the rear end is discharging opening 1.Rice washing water pump 10 is communicated with return flumes 4 by rice washing water pipe 8, and extends into to wash in the Mi Huisheng cylinder 5 and (penetrated by the interstitial hole of washing Mi Huisheng cylinder 5 front end faces); Rice washing water pipe 8 this section in washing Mi Huisheng cylinder 5 has several spray orifices 9.
Return flume 4 devices are used to accept the water that leaches of dehydration screen drum 2 below dehydration screen drum 2.Elementary steeping tank 23, secondary steeping tank 28 and three grades of steeping tank 18 devices are in the place ahead of washing Mi Huisheng cylinder 5, and its installation site raises step by step, constitutes three grades of immersions.Process route according to three grades of immersions, the output jet water pipe 34 that is communicated with the jet pump 11 of return flume 4 is divided into three the tunnel, the steam pipeline 32 that is transported by steam boiler also is divided into three: the first via of jet water pipe 34 is communicated with the elementary carrier pipe 21 that is connected secondary steeping tank 28 with the elementary rice-conveying tube 24 that is communicated with elementary steeping tank 23 respectively after being communicated with elementary jet nozzle 26, and first of steam pipeline 32 is passed through also to be communicated with elementary carrier pipe 21 behind the elementary steam jet 25; The second tunnel of jet water pipe 34 is communicated with the secondary carrier pipe 19 that is connected three grades of steeping tanks 18 with the secondary rice-conveying tube 29 that is connected secondary steeping tank 28 respectively after being communicated with secondary jet nozzle 31, and second of steam pipeline is passed through also to be communicated with secondary carrier pipe 19 behind the secondary steam jet 30; The Third Road of jet water pipe 34 is communicated with behind three grades of jet nozzles 17 respectively with three grades of rice-conveying tubes 33 that are connected three grades of steeping tanks 18 and discharge nozzle 14 and is communicated with, and the 3rd of steam pipeline 32 is passed through also to be communicated with discharge nozzle 14 behind three grades of steam jets 16; Between three grades of steeping tanks 18 and secondary steeping tank 28, secondary steeping tank 28 and elementary steeping tank 23, three grades of overflow returning pipes 20 and secondary overflow returning pipe 27 are housed respectively, are used to draw back the overflow water of this grade carry.
During use, power (can be small conical gear through reaching after slowing down with the supporting power input front end 13 of power input device, also can be pinion), pass to power input device 12 by power input front end 13, drive is washed Mi Huisheng cylinder 5 and is done clockwise direction rotation (rearward being seen by the place ahead) together with dehydration screen drum 2.Start rice washing water pump 10 and jet pump 11, wash the recirculation water of meter usefulness and deliver to this section of washing in the Mi Huisheng cylinder 5 through rice washing water pipe 8, and by 9 ejections of the spray orifice on it.Jet pump 11 flows to jet water pipe 34 with recirculation water, is divided into three tunnel transmission of soaking rice by jet water pipe 34.
With rice (available early rice or the late long-grained nonglutinous rice for preparing, also available superior rice or its joint rice) join gradually in the elementary steeping tank 23 (during beginning by charging aperture 22, need to add hot water, allow the rice in the elementary steeping tank 23 fully soak), open elementary jet nozzle 26 and elementary steam jet 25, under the effect of water jets, rice through elementary immersion in the elementary steeping tank 23 flows to elementary carrier pipe 21 by elementary rice-conveying tube 24, at this moment, rice in the elementary carrier pipe 21 is admitted in the secondary steeping tank 28 and carries out secondary immersion under the acting in conjunction of the steam that water jets and elementary steam jet 25 are sent here.When the water level in the secondary steeping tank 28 surpassed designated water level, its overflow water was caused in the elementary steeping tank 23 by secondary overflow returning pipe 27 and uses for its elementary immersion.Secondary jet nozzle 31 and secondary steam jet 30 are also opened in succession, under the effect of water jets, rice through secondary immersion in the secondary steeping tank 28 flows to secondary carrier pipe 19 by secondary rice-conveying tube 29, at this moment, rice in the secondary carrier pipe 19 is admitted to and carries out three grades of immersions in three grades of steeping tanks 18 under the acting in conjunction of the steam that water jets and secondary steam jet 30 are sent here.When the water level in three grades of steeping tanks 18 surpassed designated water level, its overflow water was caused in the secondary steeping tank 28 by three grades of overflow returning pipes 20 and uses for its secondary immersion.Three grades of jet nozzles 17 and three grades of steam jets 16 are also opened in succession, under the effect of water jets, three grades of steeping tank 18 interior rice through three grades of immersions flow to discharge nozzle 14 by three grades of rice-conveying tubes 33, at this moment, rice in the discharge nozzle 14 is admitted to and washes in the Mi Huisheng cylinder 5 under the acting in conjunction of the steam that water jets and three grades of steam jets 16 are sent here.Along with the rotation of washing Mi Huisheng cylinder 5, rice in it is promoting motion rearward by the spiral raised line of inlaying on the roller tube inwall 7, in this process, rice washing water pipe 8 is at the spray orifice 9 ejection recirculation waters of this section, the grain of rice that soaks through three times is washed the rice cooling, and the high temperature grain of rice obtains cooling in this process.Owing to soak for three times all is to adopt high temperature to soak (temperature is 80-90 ℃), though the time of soaking is shorter, but the top layer of the grain of rice is cooked mostly, thereby, this the rice cooling of washing is once to cool off (promptly aging) process of bringing back to life in fact, the grain of rice top layer that is cooked, through after this process, its viscosity is minimized.Subsequently,, enter into the dehydration screen drum 2 of washing Mi Huisheng cylinder 5 rear ends and dewater,, thereby have time enough to wear out by the grain of rice because it is lower to wash the rotating speed of Mi Huisheng cylinder 5 through washing the cooled grain of rice of rice.Through the grain of rice after the dehydration,, send into down air-dry operation together by discharging opening 1 output of dehydration screen drum 2 tail ends.
Automatic rice-washing dewaterer of the present invention, use each region that is fit to different weather conditions, both can be used for the processing fresh edible rice flour, also can be used for processing dry rice flour.

Claims (1)

1. automatic rice-washing dewaterer, comprise jet pump (11), return flume (4), elementary steeping tank (23), secondary steeping tank (28) and three grades of steeping tanks (18), jet pump (11) is communicated with return flume (4) by jet water pipe (34), the end that goes out of jet water pipe (34) is divided into three the tunnel, the first via is communicated with the elementary carrier pipe (21) that is connected secondary steeping tank (28) with the elementary rice-conveying tube (24) that is communicated with elementary steeping tank (23) respectively after being communicated with elementary jet nozzle (26), the second the tunnel is communicated with behind the secondary jet nozzle (31) respectively with secondary rice-conveying tube (29) that is connected secondary steeping tank (28) and the secondary carrier pipe (19) that is connected three grades of steeping tanks (18) and is communicated with, and Third Road is communicated with behind three grades of jet nozzles (17) respectively and three grades of rice-conveying tubes (33) that are connected three grades of steeping tanks (18) and discharge nozzle (14) connection; It is characterized in that: also include steam pipeline (32) and wash Mi Huisheng cylinder (5) and dehydration screen drum (2);
A, steam pipeline (32) are divided into three: first is passed through elementary steam jet (25) back and is communicated with elementary carrier pipe (21), second is passed through to be communicated with secondary carrier pipe (19) behind the secondary steam jet (30), and the 3rd is passed through three grades of steam jets (16) back and be communicated with discharge nozzle (14);
B, wash on rack-mounted forestock wheels of Mi Huisheng cylinder (5) (15) and the butt wheels (6), be inlaid with spiral raised line (7) on its roller tube inwall; The front end of its roller tube is equipped with power input device (12), has the hole in the middle of the end face, and discharge nozzle (14) and the rice washing water pipe (8) by rice washing water pump (10) connection return flume (4) hole thus penetrate and wash in the Mi Huisheng cylinder (5); Rice washing water pipe (8) this section in washing Mi Huisheng cylinder (5) has several spray orifices (9);
The front end of C, dehydration screen drum (2) is connected as a single entity with the rear end of washing Mi Huisheng cylinder (5), and its barrel is screen cloth (3), also is inlaid with spiral raised line (7) on its inboard wall of riddle drum.
CN2008101437655A 2008-11-25 2008-11-25 Automatic rice-washing dewaterer Expired - Fee Related CN101427744B (en)

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CN2008101437655A CN101427744B (en) 2008-11-25 2008-11-25 Automatic rice-washing dewaterer

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103272798B (en) * 2013-05-17 2015-05-13 安徽王仁和米线食品有限公司 Rice soaking and washing system applied to rice noodle processing process
CN105772141B (en) * 2016-03-29 2018-07-17 中南林业科技大学 A kind of automatically immersion, device for washing rice
KR101735795B1 (en) 2017-03-14 2017-05-15 (주)하인스 Automatic rice washing machine using water pressure
CN107048168A (en) * 2017-06-14 2017-08-18 叙永县马岭粮油食品有限公司 A kind of glutinous rice infuser device produced for water-milling glutinous rice flour and method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1298654A (en) * 2000-05-01 2001-06-13 湖南金键米业股份有限公司 Method for producing antistaling instant rice-flour noodles
CN1879970A (en) * 2005-06-13 2006-12-20 山东西王糖业有限公司 Single-pump tandem method for circulatedly soaking corn
CN201299075Y (en) * 2008-11-26 2009-09-02 湖南省天龙米业有限公司 Automatic rice washing and retrogradation dehydrator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1298654A (en) * 2000-05-01 2001-06-13 湖南金键米业股份有限公司 Method for producing antistaling instant rice-flour noodles
CN1879970A (en) * 2005-06-13 2006-12-20 山东西王糖业有限公司 Single-pump tandem method for circulatedly soaking corn
CN201299075Y (en) * 2008-11-26 2009-09-02 湖南省天龙米业有限公司 Automatic rice washing and retrogradation dehydrator

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开2002-166183A 2002.06.11

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