CN101423105B - Mounting method of guide-rail for container ship - Google Patents
Mounting method of guide-rail for container ship Download PDFInfo
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- CN101423105B CN101423105B CN2008102291152A CN200810229115A CN101423105B CN 101423105 B CN101423105 B CN 101423105B CN 2008102291152 A CN2008102291152 A CN 2008102291152A CN 200810229115 A CN200810229115 A CN 200810229115A CN 101423105 B CN101423105 B CN 101423105B
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- guide rail
- cross wall
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Abstract
The invention relates to a mounting method used for guide rails used for container ships, including the following steps: firstly, a moulding bed apparatus used for realizing the arrangement of guide rails for container ships is arranged; secondly, a transverse bulkhead segment is integrally constructed on the moulding bed apparatus; and finally, the guide rails are mounted on both the front wall and back wall of the transverse bulkhead segment. The invention creatively advances the mounting of the guide rails to the construction phage of the transverse bulkhead segment, i.e. the guide rails are mounted onto the corresponding segments while constructing the transverse bulkhead segment of the container ship and then the guide rails used for containers can be mounted well after the transverse bulkhead segment is completed and closed and the integral transverse bulkhead is completed. The mounting method avoids the condition that the guide rails are mounted by climbing after the large-scale transverse bulkhead is closed so as to avoid the factors of inconvenience, low efficiency and unsafety in construction. The mounting method provided by the invention largely enhances the construction efficiency.
Description
Technical field
The present invention relates to the installation method of kit in the shipbuilding industry, more particularly, relate to the installation method of guide-rail for container ship.
Background technology
Guide-rail for container ship is convenient for freight container turnover cabin, plays the device of loading and unloading container directional tagging before and after being arranged on the transcerse bulkhead (abbreviation cross wall), and accuracy requirement is higher.The setting accuracy of box ship guide rail requires very high, and traditional way is after transcerse bulkhead closes up, to be equipped with to be beneficial to the assurance precision, but for raising the efficiency and guarantee that safe construction is unfavorable.
Summary of the invention
Technology of the present invention be with the installation of box ship guide rail from transcerse bulkhead always the group stage advance to the transcerse bulkhead sectional construction stage, thereby improve the box ship efficiency of construction, realize the purpose of efficient shipbuilding.The present invention mainly solves the box ship guide rail in transcerse bulkhead sectional construction stage mounting process method.
To achieve these goals, the installation method of a kind of guide-rail for container ship of the present invention comprises the steps:
Step 1, set up the moulding bed device of realizing that guide-rail for container ship is installed;
The moulding bed device comprises the pillar that arrangement in parallel is realized with channel-section steel; Fixing welding template on pillar; The template arrangement in parallel is corresponding to the horizontal girder of cross wall segmentation yet to be built; The middle part of template offers the Baltimore groove arrangement in parallel on " recessed " shape groove and each template; In the Baltimore groove of arrangement in parallel, weld fixed guide respectively, the row angle steel are opposing opposedly constitutes by two for every row's guide rail; Bracket is set above guide rail in the Baltimore groove of template.
Step 2, monolithic construction cross wall segmentation on the moulding bed device.
At first, utilize the levelness of horizontal mark post adjustment cross wall segmentation, and confirm the installation reference line of guide rail according to design size.Then, bracket is in bulk respectively to the forward and backward wallboard of said cross wall segmentation, and utilize the bracket welding to be fixed in the guide rail on the forward and backward wallboard.
The installation method of guide-rail for container ship of the present invention, bracket in bulk on the front panel after, need excise the surplus of bracket upper end according to horizontal reference.
The invention property ground proposes the installation of box ship guide rail and advances to the transcerse bulkhead sectional construction stage; Promptly when box ship transcerse bulkhead sectional construction; The segmentation of freight container guide rail is installed in the corresponding segmentation; After treating that the completion of transcerse bulkhead sectional construction is closed up, along with the moulding of transcerse bulkhead monolithic construction, the freight container guide rail is installation forming also.This method does not need after large-scale transcerse bulkhead closes up moulding, and the mounting guide rail of climbing avoids that construction is inconvenient, efficient is not high and safety hazard.The employing of this installation method improves efficiency of construction greatly, but control proposes higher requirement for precision.
Description of drawings
Fig. 1 is that the present invention realizes the moulding bed arrangement structure scheme drawing that guide rail is installed;
Fig. 2 be among Fig. 1 A-A to the projection structure scheme drawing;
Fig. 3 is the structure for amplifying scheme drawing that B is ordered among Fig. 2;
Fig. 4 is a cross wall sectional construction completion back status architecture scheme drawing;
Fig. 5 is the installation procedure scheme drawing of guide rail of the present invention.
The specific embodiment
The present invention proposes a kind of with the guide rail erection work in advance, mounting guide rail when the cross wall sectional construction of box ship.Specifically comprise three phases: F/s, need set up the moulding bed device that guide rail is installed; Subordinate phase, the cross wall segmentation of monolithic construction box ship on the moulding bed device; Phase III, building the good forward and backward wallboard upper mounting rail of cross wall segmentation.According to accompanying drawing three phases is described respectively below.
F/s is provided for the moulding bed device of mounting guide rail shown in Fig. 1-3, this moulding bed device is to play all-in-one-piece moulding bed device by some channel-section steels as shore supports, and pillar 3 is with the regular fashion arrangement in parallel.The quadrangle 1 of dotted line indication is illustrated in the residing position of squab panel in the cross wall sectional construction stage among Fig. 1.That is to say that embodiment illustrated in fig. 1, the cross wall segmentation is that tire is realized building with the squab panel, can front panel be the construction that tire is realized the cross wall segmentation also according to concrete needs certainly.
From Fig. 2, can find out the structure of moulding bed device;, correspondence is provided with the guide rail mounting template 2 that is welded on the channel-section steel below waiting to make position, cross wall segment level purlin; Be respectively arranged with Baltimore groove on the template 2; Be used to settle guide rail, the bore size of Baltimore groove is to confirm according to the actual installation position in the cross wall segmentation, and guarantees at same horizontal surface.Before the cross wall sectional construction, guide rail 5 is placed into the template tapping by root.Can find out every row template 2 and 5 one-tenth arrangement in parallels of guide rail among the figure.As shown in Figure 3, the row angle steel are opposing opposedly constitutes by two for every row guide rail 5.In order to strengthen the bulk strength of guide rail and moulding bed device, be fixed with the reinforcement black iron between the opposing opposed angle steel in the guide rail 5.In order to prevent that the moulding bed device from tilting, prevent that more precisely a certain pillar from tilting to lose efficacy, a face down bonding of every row or every row's pillar connects and is fixed with all-in-one-piece connection black iron, thus this row maybe this row's pillar be associated, reach and prevent the bevelled purpose.
Subordinate phase is as shown in Figure 4, monolithic construction cross wall segmentation on the moulding bed device.The construction of box ship cross wall segmentation is identical under the construction of cross wall segmentation and the prior art in this stage.
Phase III is as shown in Figure 5, the wallboard upper mounting rail in the front and back of cross wall segmentation.
The cross wall segmentation after dress weldering on the moulding bed finishes, earlier with the levelness of cross wall segmentation especially four jiaos of horizontal adjustment to equilibrium state.The horizontal mark post 11 of guide rail installation (among Fig. 5 shown in a stage) is set on forward and backward wallboard, utilizes the levelness of horizontal mark post 11 adjustment cross wall segmentations, confirm the installation reference line of guide rail according to design size.The bracket of the forward and backward wallboard upper rail of dress weldering (among Fig. 5 shown in the b stage) then, the theoretical size of installing according to guide rail again cut off the surplus t on the bracket (among Fig. 5 shown in the c stage), and the cleaning oxide that cutting is residual is noted in the cutting back.Then, the guide rail of placing in advance on the moulding bed mentioned and adorn be soldered on the squab panel 9, again the dress of the guide rail on the front panel 7 is welded, promptly accomplish guide rail at the installation in segmentation stage (among Fig. 5 shown in the d stage).
As required, also can respectively guide rail be assembled on the forward and backward wallboard, that is: at first with the bracket that is provided with on the moulding bed device squab panel 9 to the cross wall segmentation in bulk respectively, after this guide rail of placing on the moulding bed device be fixedly welded on the squab panel 7 of cross wall segmentation; At last, difference bracket in bulk on the front panel of cross wall segmentation, and utilize the guide rail on the bracket welding fixed front wall plate.
After above-mentioned three phases was accomplished, when each cross wall segment folding that will build respectively, along with the moulding of cross wall monolithic construction, its freight container guide rail is therefore installation forming also.
Claims (1)
1. the installation method of a guide-rail for container ship is characterized in that, comprises the steps
S1, set up the moulding bed device of realizing that guide-rail for container ship is installed;
Said moulding bed device comprises the pillar (3) that arrangement in parallel is realized with channel-section steel, is fixedly welded with template (2) on the said pillar; Said template (2) arrangement in parallel is corresponding to the horizontal girder of cross wall segmentation yet to be built; The middle part of said template (2) offers the Baltimore groove arrangement in parallel on " recessed " shape groove and each template (2); In the Baltimore groove of said arrangement in parallel, weld fixed guide (5) respectively, the row angle steel are opposing opposedly constitutes by two for the said guide rail of every row (5); Be fixed with the reinforcement black iron between the opposing opposed said angle steel; In the top of said guide rail (5) bracket (4) is set in the Baltimore groove of said template (2);
S2, monolithic construction cross wall segmentation on said moulding bed device;
S3, at the front and rear wall upper mounting rail of said cross wall segmentation;
At first, utilize the levelness of the said cross wall segmentation of horizontal mark post (11) adjustment, and confirm the installation reference line of guide rail according to design size; Then, bracket is in bulk respectively to the forward and backward wallboard of said cross wall segmentation, and utilize the bracket welding to be fixed in the guide rail on the forward and backward wallboard;
Bracket in bulk on the front panel after, according to the surplus on the horizontal reference excision bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102291152A CN101423105B (en) | 2008-11-28 | 2008-11-28 | Mounting method of guide-rail for container ship |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102291152A CN101423105B (en) | 2008-11-28 | 2008-11-28 | Mounting method of guide-rail for container ship |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101423105A CN101423105A (en) | 2009-05-06 |
| CN101423105B true CN101423105B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008102291152A Active CN101423105B (en) | 2008-11-28 | 2008-11-28 | Mounting method of guide-rail for container ship |
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Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103661807B (en) * | 2013-11-29 | 2016-06-08 | 大连船舶重工集团有限公司 | The localization method of the side sectional folding of pressure guide rail bracket is installed in advance |
| CN103640667B (en) * | 2013-12-05 | 2017-02-22 | 江苏新时代造船有限公司 | Process for mounting container vessel transverse bulkhead guide rail bracket in section |
| CN104494784B (en) * | 2014-12-29 | 2017-01-25 | 广州文冲船厂有限责任公司 | Manufacturing and mounting method of container ship guide frame |
| CN105882890A (en) * | 2015-10-30 | 2016-08-24 | 上海江南长兴重工有限责任公司 | Mounting method of guide rail frame for container ship and special jig frame for guide rail frame |
| CN106080964B (en) * | 2016-06-14 | 2018-03-30 | 上海江南长兴造船有限责任公司 | A kind of installation method for the two-sided guide rail of super-container vessel transverse bulkhead block |
| CN107336799B (en) * | 2017-06-30 | 2019-03-22 | 广船国际有限公司 | A kind of cabin storage system foundation beam installation method |
| CN107985504A (en) * | 2017-12-04 | 2018-05-04 | 扬州中远海运重工有限公司 | A kind of guide rail bracket two-sided installation method under the positive tire state of container ship transverse bulkhead |
| CN108189971B (en) * | 2017-12-25 | 2019-10-11 | 沪东中华造船(集团)有限公司 | A kind of installation method of rolling dress removable deck guide rail structure |
| CN109094726B (en) * | 2018-09-28 | 2020-07-03 | 中船黄埔文冲船舶有限公司 | Quick installation device and method for ship guide frame |
| CN109703699B (en) * | 2019-01-03 | 2024-03-29 | 广州文冲船厂有限责任公司 | Movable guide frame of container ship and manufacturing method |
| CN111422323B (en) * | 2020-04-17 | 2021-11-02 | 上海外高桥造船有限公司 | Positioning reference line based sectional construction method for transverse bulkhead of ultra-large box ship |
| CN112027024B (en) * | 2020-08-18 | 2021-08-17 | 广州文冲船厂有限责任公司 | Novel guide frame pre-trimming method |
| CN114408119A (en) * | 2021-12-17 | 2022-04-29 | 沪东中华造船(集团)有限公司 | Installation method of guide rail frame of ultra-large container ship |
| CN115230907B (en) * | 2022-08-24 | 2023-06-16 | 江南造船(集团)有限责任公司 | Method and device for supporting watertight transverse compartment section folding of container ship |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1218272A (en) * | 1967-07-13 | 1971-01-06 | Litton Industries Inc | Method and apparatus for constructing a ship |
| CN1583502A (en) * | 2003-08-21 | 2005-02-23 | 沪东中华造船(集团)有限公司 | Unitary pre-assembling method for cross piece, anti-twist deck, hatching coaming and railing frame |
-
2008
- 2008-11-28 CN CN2008102291152A patent/CN101423105B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1218272A (en) * | 1967-07-13 | 1971-01-06 | Litton Industries Inc | Method and apparatus for constructing a ship |
| CN1583502A (en) * | 2003-08-21 | 2005-02-23 | 沪东中华造船(集团)有限公司 | Unitary pre-assembling method for cross piece, anti-twist deck, hatching coaming and railing frame |
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| Title |
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| 李玉亭.集装箱导轨架的制造及安装.《广东造船》.1996, * |
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| Publication number | Publication date |
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| CN101423105A (en) | 2009-05-06 |
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