Hoist automatic detection device for multi-position nacelle
Technical field
The present invention relates to a kind of pick-up unit, relate in particular to a kind of multi-position nacelle hoister pick-up unit.
Background technology
Aerial work basket is widely used in external wall construction and the decoration and the fitting-out work of high level and multi-story structure as a kind of electric lifting finishing machinery.Hoister is the propulsion system of aerial work basket, plays crucial effects.At present, the hoister detection method that the hanging basket industry is traditional is that the portal frame of a steel construction is set; One end of wire rope is fixed on the crossbeam of portal frame; Put a suspension platform on the inboard ground of portal frame two columns, the weight of packing in platform makes weight of heavy equal the specified test load of hoister to be checked.During detection with hoist installation to be checked and be fixed on the end of platform; The free end of wire rope is penetrated the rope inlet of hoister to be checked, start the motor of hoister to be checked, make hoister to be checked drive platform and weight and upwards climb along the wire rope of vertical; Manually the control apparatus button makes the reciprocal lifting operation of hoister to be checked; It is qualified, time-consuming to judge whether with testing staff's sense organ, the testing result out of true.
Summary of the invention
The objective of the invention is to design a kind of multi-position nacelle hoister pick-up unit, described device is arranged side by side array load-bearing device, commutation draw-gear and unpowered rope withdrawing apparatus, the vertical guide frame of a shared cover, horizontal detection platform, heavy-current control system, automatic control system, data acquisition system (DAS) and data processing, record, print system form the multimachine level detecting apparatus.
According to technical scheme provided by the invention: described device comprises vertical guide frame and horizontal detection platform, it is characterized in that: described vertical guide frame is positioned at the side of horizontal detection platform, in vertical guide frame load-bearing device is arranged, described load-bearing device is connected with an end of wire rope; During detection, the other end of described wire rope is walked around the angle pulley that is arranged at vertical guide frame bottom after walking around the angle pulley that is arranged at vertical guide frame upper end again, and then is connected with hoister to be checked on being installed on horizontal detection platform.
Described wire rope imports unpowered rope withdrawing apparatus again through behind the hoister to be checked; Described unpowered rope withdrawing apparatus is placed in horizontal detection platform end.
Described load-bearing device, wire rope and angle pulley form the break-in test section of a hoister; The break-in test section of a plurality of hoisters is set on a vertical guide frame of cover and horizontal detection platform.The horizontal placement of hoister to be checked is fixed on the horizontal detection platform, does not move with test load.
One side of described horizontal detection platform is furnished with heavy-current control system, automatic control system, data acquisition system (DAS) and data processing, record, print system; The detection of dynamic data of hoister to be checked are gathered automatically, transmit, handle, are write down and print by data acquisition system (DAS) and data processing, record, print system.Hoister to be checked carries out automatic break-in and detection by automatic control system.The robotization control program of automatic control system carries out parameter adjustment according to the specification change of hoister to be checked.
In vertical guide frame vertical guide rail is set, on the described load-bearing device roller is set, when load-bearing device moved up and down, described roller rolled along vertical guide rail.At the connecting portion of wire rope and load-bearing device be provided for the being fixedly clamped rope clamp of wire rope.Be arranged in parallel between the wire rope in the break-in test section of each hoister.
The present invention has the trace routine robotization, alleviates the detecting operation working strength; Data acquisition, processing, record and print routineization are got rid of human factor, improve accuracy of detection; The multimachine position is detected simultaneously, improves detection efficiency, reduces operating personnel; The horizontal installation of hoister to be checked reduces labor intensity, and shortens non-cutting time; The change field operation is in-house operation, improves advantages such as sense environmental conditions.
Description of drawings
Fig. 1 is an one-piece construction front view of the present invention.
Fig. 2 is an one-piece construction vertical view of the present invention.
Embodiment
As illustrated in fig. 1 and 2: described multi-position nacelle comprises vertical guide frame 1 with the hoister pick-up unit, with vertical guide frame 1 rigidly connected horizontal detection platform 4, and is positioned at the load-bearing device 2 of vertical guide frame 1; Described load-bearing device 2 is connected with hoister 10 to be checked by the wire rope 11 of commutation draw-gear, and wire rope 11 is imported unpowered rope withdrawing apparatus; Described unpowered rope withdrawing apparatus is placed in the end of horizontal detection platform 4 respectively; One side of described horizontal detection platform 4 is furnished with heavy-current control system 7, automatic control system 8, data acquisition system (DAS) 9 and data processing, record, print system 6.Described commutation draw-gear comprises angle pulley 3 and wire rope 11; Unpowered rope withdrawing apparatus comprises to be received rope roll 5 and is used to install the support of receiving rope roll 5.
Described hoister to be checked 10 is installed on the horizontal detection platform 4 through pulling force sensor, the suspension centre 12 at described load-bearing device 2 tops is fixed with rope clamp 13 by an end of the wire rope 11 of commutation draw-gear, the other end of wire rope 11 is by the angle pulley 3 at vertical guide frame 1 top and the angle pulley of close horizontal detection platform 4 one sides, and along continuous straight runs penetrates the rope inlet of hoister 10 to be checked.Described wire rope is drawn by hoister to be checked, and the rope outlet level derivation by hoister 10 to be checked enters in the receipts rope roll 5 of unpowered rope withdrawing apparatus.Described receipts rope roll 5 horizontally rotates under the horizontal thrust effect of wire rope 11, and wire rope 11 automatic windings of being derived by hoister 10 rope outlet levels to be checked are got up.The other end of the wire rope 11 of described hoister to be checked 10 tractions, by the guiding of angle pulley 3, traction load-bearing device 2 is done vertical movement in the vertical guide rail 14 of vertical guide frame 1, and its lifting travel is by automatic control system 8 controls.
Described hoister to be checked 10 is controlled actions such as the forward and backward of motor 15 and brake application stoping by the relay of heavy-current control system 7, and the time interval of the VTOL (vertical take off and landing) stroke range of the PLC Controlled by Programmable Controller load-bearing device 2 by automatic control system 8, back and forth number of run and commutation operation is waited the operational factor that hoister 10 to be checked is set.
Described hoister to be checked 10 is under the control of automatic control system 8, when traction load-bearing device 2 is done reciprocal elevating movement, after the dynamic data of hoister 10 operations to be checked being gathered automatically by sensors such as pulling force, vibration and temperature by data acquisition system (DAS) 9, be transferred to data processing, record, print system 6 and carry out data processing, record and printing.
This multi-position nacelle alleviates the detecting operation working strength with the robotization of hoister pick-up unit trace routine; Data acquisition, processing, record and print routineization are got rid of human factor, improve accuracy of detection; The multimachine position is detected simultaneously, improves detection efficiency, reduces operating personnel; The horizontal installation of hoister to be checked reduces labor intensity, and shortens non-cutting time; The change field operation is in-house operation, improves sense environmental conditions.