CN101414169A - System and method for monitoring and scheduling product inventory - Google Patents
System and method for monitoring and scheduling product inventory Download PDFInfo
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- CN101414169A CN101414169A CNA2007100941452A CN200710094145A CN101414169A CN 101414169 A CN101414169 A CN 101414169A CN A2007100941452 A CNA2007100941452 A CN A2007100941452A CN 200710094145 A CN200710094145 A CN 200710094145A CN 101414169 A CN101414169 A CN 101414169A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
Abstract
The invention discloses a product inventory monitoring and scheduling system which comprises a host computer system, an automatic material handling system (AMHS) and a communication terminal system (ONLINE system). The automatic material handling system (AMHS) comprises an automatic storage cabinet (STOCKER), an industrial handling robot (such as an automatic guided vehicle, namely, AGV, a handling vehicle in an engineering room and the like) and a related control system. The industrial handling robot schedules the products between production equipment and the automatic storage cabinet. The product inventory monitoring and scheduling system also comprises a monitoring and scheduling system of a virtual shelf. The invention also discloses a product inventory monitoring and scheduling method. By establishing an adjustment and control system of the virtual STOCKER, the system and the method can improve the service efficiency of the STOCKER, relieve inventory bottle-neck (namely full amount of the STOCKER), obviously improve the handling efficiency of the AMHS, shorten the TAT (product production period), and increase the production capacity.
Description
Technical field
The present invention relates to a kind of automatic logistics system of integrated circuit production line, be specifically related to a kind of product inventory monitoring and dispatching system.The invention still further relates to a kind of product inventory monitoring and scheduling method based on said system.
Background technology
Be general product inventory monitoring and dispatching system synoptic diagram as shown in Figure 1, comprise: host computer system, automatic logistics system (AMHS, Automatic Material Handling System) and communicating terminal system (ONLINE system).Described automatic logistics system comprise again automatic stored cabinet (STOCKER), industrial conveyance robot (as automatic navigation vehicle, i.e. AGV; Conveyance dolly etc. between engineering) and relevant control system; Described industrial conveyance robot carries out the scheduling of goods between production equipment and described automatic stored cabinet.
Because automatically stock's changes in distribution of logistics system is big and unbalanced, cause the utilization factor of the automatic stored cabinet that is used to deposit goods in the AMHS system low.Mainly containing following method aspect the raising AMHS stock of the system utilization factor at present:
1, will be for a long time need not or the not high goods of frequency of utilization shift out the AMHS system, preserve in addition;
2, increase the goods buffer memory of equipment end, as the disclosed a kind of silicon chip buffer memory equipment of U.S. Patent Publication instructions 6726429 (open day on April 27th, 2004);
3, adjust the STOKCER stock in real time, use self-balancing system and method as the disclosed a kind of material of U.S. Patent Publication instructions 7099739 (open day on April 27th, 2004).
Though said method has certain improvement to the stock of AMHS system utilization factor, also has following shortcoming:
1, can not dynamically adjust product location according to the priority of goods;
2, goods are deposited in the position that can not select automatically to be convenient to conveyance;
3, can not freely distribute the stock of automatic stored cabinet according to device class.
Summary of the invention
Technical matters to be solved by this invention provides a kind of product inventory monitoring and dispatching system, it can effectively improve the stock of AMHS system utilization factor, suppress the bottleneck (mainly being that automatic stored cabinet is completely measured) on the production line, shorten the production of articles cycle, increase production capacity.For this reason, the present invention also will provide a kind of product inventory monitoring and scheduling method based on said system.
In order to solve above technical matters, the invention provides a kind of product inventory monitoring and dispatching system, comprise host computer system, automatic logistics system and communicating terminal system, logistics system comprises automatic stored cabinet, industrial conveyance robot and relevant control system again automatically; Described industrial conveyance robot carries out the scheduling of goods between production equipment and described automatic stored cabinet; Product inventory monitoring and dispatching system of the present invention also comprises the monitoring and dispatching system of virtual automatic storage cabinet.
The present invention simultaneously also provides a kind of product inventory monitoring and scheduling method based on said system, may further comprise the steps:
(1) sets up virtual automatic storage cabinet and virtual shelf thereof;
(2) dynamically adjust the quantity and the capacity of described virtual automatic storage cabinet;
(3) set up the frame mapping relations of virtual automatic storage cabinet and the automatic stored cabinet of physics;
That (4) sets up virtual automatic storage cabinet and the automatic stored cabinet of physics goes into outbound mouth mapping relations;
(5) set up the incidence relation of virtual automatic storage cabinet and production equipment;
(6), the priority of the virtual shelf of virtual automatic storage cabinet is set according to the physical location of product equipment and the automatic stored cabinet of physics;
(7) according to the dynamic physical location of adjusting goods in the virtual automatic storage cabinet of the priority of virtual shelf;
Because the present invention sets up the automatic stored cabinet of dynamic virtual, effectively improved stock ability.Usually the AMHS system is when reaching maximum load capability, and the average inventory of automatic stored cabinet often has only 50%, and this is because that the stock of system distributes is seriously unbalanced, makes and the full stock of the automatic stored cabinet of part causes local bottleneck to cause.Adopt the present invention, calculate, the stock ability of system can be improved 60%, greatly improve the load capacity of AMHS system by 80% reasonable utilization factor.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Fig. 1 is general product inventory monitoring and dispatching system synoptic diagram, comprise: host computer system, automatic logistics system and communicating terminal system, wherein logistics system comprises automatic stored cabinet, industrial conveyance robot (being automatic navigation vehicle in the present embodiment) and relevant control system (being the self-navigation vehicle controller in the present embodiment) again automatically, automatic navigation vehicle is subjected to the control of self-navigation vehicle controller (AGVC), carries out the scheduling of goods between production equipment and automatic stored cabinet.The present invention has increased the monitoring and dispatching system of virtual automatic storage cabinet in existing product inventory monitoring and dispatching system, the monitoring and dispatching system of this virtual automatic storage cabinet can be set up in host computer system, also can set up in automatic logistics control system.
Illustrate product inventory monitoring and scheduling method of the present invention below, mainly comprise the steps:
(1) setting up virtual automatic storage cabinet and virtual shelf thereof (frame is meant the position of placing goods in the storage cabinet) in the HOST host computer system, is the parameter (every virtual automatic storage cabinet has the table of a correspondence) of setting up virtual automatic storage cabinet as following table one.
Table one
| The automatic stored cabinet title of physics | Physics frame numbering | The virtual shelf numbering | Attribute | Priority |
| STOCKER?SA | 1201 | 81 | Available | 5 |
| STOCKER?SA | 1311 | 120 | Forbidding | 3 |
| STOCKER?SB | 2108 | 32 | Available | 1 |
(2) dynamically adjust the quantity and the capacity (capacity is meant the quantity of virtual shelf in the virtual automatic storage cabinet) of described virtual automatic storage cabinet.
The quantity of virtual STOCKER and capacity can be adjusted as required at any time, for example work as the quantity of production equipment, during factors vary such as factory's production capacity.
(3) set up frame (SHELF between virtual STOCKER and the physics SOTCKER, be used to deposit the position of goods among the STOCKER) mapping relations and allocation proportion, and can adjust the data structure of the automatic stored cabinet of respective virtual in the while step of updating (1) as required at any time.Frame in all or part of frame of frame in virtual automatic storage cabinet in can the automatic stored cabinet of corresponding one or more physics, automatic stored cabinet of physics also can be distributed to one or more virtual automatic storage cabinet by a certain percentage.Concrete allocation proportion can be according to corresponding equipment quantity, and the goods processing power of equipment and plan production capacity are determined.
(4) set up the mapping relations of going into the outbound mouth between virtual automatic storage cabinet and the automatic stored cabinet of physics, these mapping relations can adopt the data structure as following table two, and can adjust at any time as required, for example when increasing new automatic stored cabinet or mobile device.
Table two
| Physics STOCKER title | Go into outbound mouth numbering | Virtually go into outbound mouth numbering | Attribute |
| STOCKER?A | A11 | 31 | The warehouse-in mouth |
| STOCKER?A | A21 | 41 | The outbound mouth |
(5) set up the incidence relation of virtual automatic storage cabinet and production equipment, this incidence relation can adopt the data structure as following table three, and can adjust at any time as required, as increasing new equipment or the automatic stored cabinet displacement of physics etc.
Table three
| Virtual automatic storage cabinet title | The associate device title |
| STC16 | STD101 |
| STC16 | PCR105 |
| STC64 | SCR108 |
(6) according to the physical location of production equipment and the automatic stored cabinet of physics, the priority of corresponding frame in the virtual automatic storage cabinet is set, so that preferentially deposit goods, and can adjust (for example when going into outbound mouth mapping relations when change between virtual automatic storage cabinet and the automatic stored cabinet of physics) as required at any time in the position that helps actual outbound.As in the table one, the big priority height of numeral, in this example because virtual automatic storage cabinet go into the outbound mouth all in physics STOCKER SA, so establish the priority of the frame among the STOCKER SA than the height among the STOCKER SB.
(7) dynamically adjust the physical location of goods in the virtual shelf, promptly automatically with the priority height, or goods that must preferential conveyance are adjusted to the frame position of being convenient to conveyance in advance.
For example according to the production schedule, the goods LS at virtual shelf 32 places in this routine table one needs preferential outbound, and virtual shelf 81 places be sky, then goods LS is transferred to virtual shelf 81 places automatically in advance
(8) when goods need to preserve in the AMHS system, earlier according to the production equipment (being about to process the equipment of these goods) of this goods correspondence and the incidence relation of virtual automatic storage cabinet and production equipment, determine the virtual automatic storage cabinet of these goods of keeping, determine the keeping frame of virtual automatic storage cabinet then according to frame priority, then, goods are put into corresponding physics frame preserve according to the frame mapping relations of definition.
When certain goods LA is kept among the physics STOCKER SB, but when needing in the future in physics STOCKEER SA outbound, according to step (7), automatically in advance goods LA is transferred to the position of being convenient to conveyance among the STOCKER SA, if the relevant position has been taken (when not having other correct position) by goods LB, and the priority of LB is lower than LA, then goods LB is transferred to other suitable positions, to place LA.
When the user called goods, that can only specify virtual automatic storage cabinet went into the outbound mouth, and system will determine and shows corresponding physical port according to the mapping relations of definition.
Claims (9)
1, a kind of product inventory monitoring and dispatching system, comprise host computer system, automatic logistics system and communicating terminal system, described automatic logistics system comprises automatic stored cabinet, industrial conveyance robot and relevant control system again, and described industrial conveyance robot carries out the scheduling of goods between production equipment and described automatic stored cabinet; It is characterized in that this product inventory monitoring and dispatching system also comprises the monitoring and dispatching system of virtual automatic storage cabinet.
2, product inventory monitoring and dispatching system as claimed in claim 1 is characterized in that, conveyance dolly between described artificial automatic navigation vehicle of industrial conveyance machine or engineering.
3, product inventory monitoring and dispatching system as claimed in claim 1 is characterized in that, the monitoring and dispatching system of described virtual automatic storage cabinet is included in the described host computer system.
4, product inventory monitoring and dispatching system as claimed in claim 1 is characterized in that, the monitoring and dispatching system of described virtual automatic storage cabinet is included in the described automatic logistics control system.
5, a kind of product inventory monitoring and scheduling method is characterized in that, may further comprise the steps:
(1) sets up virtual automatic storage cabinet and virtual shelf thereof;
(2) dynamically adjust the quantity and the capacity of described virtual automatic storage cabinet;
(3) set up frame mapping relations between described virtual automatic storage cabinet and the automatic stored cabinet of physics;
(4) set up and go into outbound mouth mapping relations between described virtual automatic storage cabinet and the automatic stored cabinet of physics;
(5) set up the incidence relation of described virtual automatic storage cabinet and production equipment;
(6), the priority of the virtual shelf of described virtual automatic storage cabinet is set according to the physical location of described production equipment and the automatic stored cabinet of physics;
(7), dynamically adjust the physical location of goods in the described virtual automatic storage cabinet according to the priority of described virtual shelf;
6, product inventory monitoring and scheduling method as claimed in claim 5, it is characterized in that, the quantity and the capacity of the virtual automatic storage cabinet of the described dynamic adjustment of step (2) be meant, quantity and the capacity of adjusting described virtual automatic storage cabinet and virtual shelf according to quantity and factory's production capacity factor of production equipment.
7, product inventory monitoring and scheduling method as claimed in claim 5 is characterized in that, the frame mapping relations between described virtual automatic storage cabinet of step (3) and the automatic stored cabinet of physics comprise:
All or part of frame in the automatic stored cabinet of corresponding one or more physics of the virtual shelf of a virtual automatic storage cabinet;
Frame in automatic stored cabinet of physics is distributed to one or more virtual automatic storage cabinet by a certain percentage.
8, product inventory monitoring and scheduling method as claimed in claim 5 is characterized in that, the physical location of the described dynamic adjustment goods of step (7) is meant, comprises the steps: when needing to preserve goods
(a), determine to treat the virtual automatic storage cabinet of keeping goods according to the production equipment for the treatment of keeping goods correspondence and the incidence relation of described virtual automatic storage cabinet and production equipment;
(b) determine to treat the virtual keeping frame of goods certainly according to the priority of described virtual shelf;
(c) will wait to take care of goods according to described frame mapping relations and put into corresponding physics frame preservation.
9, product inventory monitoring and scheduling method as claimed in claim 4, it is characterized in that, the physical location of the described dynamic adjustment goods of step (7) is meant, to treat in advance that according to the physical location of goods in the described virtual shelf outbound goods transfer to the position of being convenient to conveyance in the automatic stored cabinet, if this position of being convenient to conveyance has been deposited goods by other and has been taken, and the described priority of outbound goods for the treatment of is higher than the described priority of having deposited goods, then the described goods of having deposited are transferred to other position, and the described outbound goods for the treatment of are put into the position that described automatic stored cabinet is convenient to conveyance.
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| CN2007100941452A CN101414169B (en) | 2007-10-16 | 2007-10-16 | System and method for monitoring and scheduling product inventory |
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| CN2007100941452A CN101414169B (en) | 2007-10-16 | 2007-10-16 | System and method for monitoring and scheduling product inventory |
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| CN101414169B CN101414169B (en) | 2010-11-10 |
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| CN102682374A (en) * | 2012-05-22 | 2012-09-19 | 苏州奇可思信息科技有限公司 | Product stock management system |
| CN103197614A (en) * | 2012-01-09 | 2013-07-10 | 沈阳新松机器人自动化股份有限公司 | Automatic material handling system based on programmable logic controller (PLC) control and control method thereof |
| CN103979245A (en) * | 2014-05-13 | 2014-08-13 | 北京七星华创电子股份有限公司 | Configuration method of storage cabinet shelf of crystal boxes |
| CN105032783A (en) * | 2015-07-02 | 2015-11-11 | 天津耀通科技发展有限公司 | E-commerce intelligent storage-type goods sorting system and sorting method thereof |
| CN105118370A (en) * | 2015-09-08 | 2015-12-02 | 四川烟草工业有限责任公司 | Modular tobacco logistics production line practical training device |
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| CN106976676A (en) * | 2017-05-12 | 2017-07-25 | 京东方科技集团股份有限公司 | A kind of warehousing system, production line and commodity distribution control method |
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| CN108333970A (en) * | 2018-02-27 | 2018-07-27 | 四川斐讯信息技术有限公司 | A kind of the assembling control method and system of express delivery cabinet |
| CN108602620A (en) * | 2016-09-12 | 2018-09-28 | 佐藤控股株式会社 | Go out to be put in storage operation auxiliary system, go out to be put in storage operation householder method and program |
| CN109885005A (en) * | 2019-03-14 | 2019-06-14 | 北京达特集成技术有限责任公司 | A kind of flexible chip production logistics caching system |
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| CN102682374A (en) * | 2012-05-22 | 2012-09-19 | 苏州奇可思信息科技有限公司 | Product stock management system |
| CN105517922A (en) * | 2013-12-24 | 2016-04-20 | 株式会社日立制作所 | Picking system |
| CN105517922B (en) * | 2013-12-24 | 2017-06-30 | 株式会社日立制作所 | Radio frequency |
| CN103979245A (en) * | 2014-05-13 | 2014-08-13 | 北京七星华创电子股份有限公司 | Configuration method of storage cabinet shelf of crystal boxes |
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| CN105032783A (en) * | 2015-07-02 | 2015-11-11 | 天津耀通科技发展有限公司 | E-commerce intelligent storage-type goods sorting system and sorting method thereof |
| CN105118370A (en) * | 2015-09-08 | 2015-12-02 | 四川烟草工业有限责任公司 | Modular tobacco logistics production line practical training device |
| CN105118370B (en) * | 2015-09-08 | 2017-12-26 | 四川中烟工业有限责任公司 | A kind of modularization tobacco flow produces line training device |
| CN108602620A (en) * | 2016-09-12 | 2018-09-28 | 佐藤控股株式会社 | Go out to be put in storage operation auxiliary system, go out to be put in storage operation householder method and program |
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| CN109885005A (en) * | 2019-03-14 | 2019-06-14 | 北京达特集成技术有限责任公司 | A kind of flexible chip production logistics caching system |
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| CN101414169B (en) | 2010-11-10 |
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