A kind of location of large-scale bridge support and mounting method
Technical field
The present invention relates to large bridge and build, specifically a kind of location of large-scale bridge support and mounting method.
Background technology
Traditional bridge pad is reserved anchor hole when pinner is constructed, bearing is installed the post-grouting anchoring, and the anchor hole of reserving when only needing accurate location pinner just can make the bearing location, by anchor hole grouting anchoring crab-bolt, gets final product fixed bearing.But, now general large-scale bridge support is the orthotropic plate steel work, from as subregion independence enclosed construction, the steel baseplate of bearing is with synchronous anchoring construction of pinner and positioning accuracy request height, gas was difficult to discharge when this just caused pinner concreting, accumulate in the pinner end face and form a large amount of bubbles, the steel baseplate that makes bearing is with producing the gap between the pinner, and influence is whole stressed.
Summary of the invention
At the defective that exists in the prior art, the object of the present invention is to provide a kind of location and mounting method of large-scale bridge support, gas is discharged smoothly in the time of can guaranteeing pinner concreting, and the steel baseplate of guaranteeing bearing improves whole stressed property with closely contact between the pinner.
For reaching above purpose, the technical scheme that the present invention takes is:
A kind of location of large-scale bridge support and mounting method is characterized in that: its concrete steps are:
Step 1, making steel baseplate: said steel baseplate is divided into 9 independent closed area structures by 3 * 3, Φ 300mm blanking hole 1 is reserved at the end face middle part of every independent closed area, every independent closed area around apart from the uniform some ventholes 3 in edge 5cm place, coarse aggregate size is adaptive in the size of venthole 3 and the concrete, to guarantee that venthole 3 can not stop up in concreting, also be provided with some crab-bolts 2 on the every independent closed area;
The steel baseplate of step 2, accurate positioning support: utilize the locating rack structural framing 21 that constitutes by level, vertical adjustable locating support, the steel baseplate 24 of bearing is accurately located, said level, vertical adjustable locating support are adjusted bolt 22 by some screw rods and plane or are vertically adjusted bolt 23 and cooperate, be anchored on the pre-embedded steel slab of pier top pedestal, utilize the spinning in and out of bolt, adjust spiro rod length, be arranged on the plan-position and the elevation of the steel baseplate 24 of the bearing above the locating rack structural framing 21 with adjustment, make crab-bolt 2 stretch in the anchor hole 34 of pier top pedestal;
Step 3, be in the milk at the anchor hole place: the grouting hose 32 of grout filler loading head 31 is stretched in the anchor hole 34 of pier top pedestal, with crab-bolt 2 and anchor hole 34 fixed be one, crab-bolt 2 is cemented on the pedestal of pier top;
Step 4, build the pinner concrete: pinner template 43 is placed in around the steel baseplate 24, adopt C50 not have contraction, microdilatancy, self-leveling concrete then and build pinner, pinner is built in the process concrete is slightly vibrated, and is beneficial to the closely knit of position, pinner corner; Slow down when building and build, building the back that finishes and inserting by the bamboo chip level and smashes, gas is discharged by venthole apart from the about 10cm of end face;
Step 5, pressurize and shutoff venthole: pressurize that height 1m diameter is at least 30cm is set with steel pipe 41 building the concrete feed opening of pinner place, pressurize is carried out pressurize by the concrete discrepancy in elevation to steel baseplate 24 interior concrete with filling concrete in the steel pipe 41; Because the pressure effect, venthole 3 can pulps, and shutoff is carried out to venthole 3 in the pulp for the treatment of venthole 3 back that meets the requirements.
On the basis of technique scheme, the spacing of two adjacent ventholes 3 is 10cm~20cm, and the diameter of venthole 3 is Φ 25mm.
On the basis of technique scheme, the front end of said bamboo chip and middle part at an angle, middle part and rear end are level.
The location of large-scale bridge support of the present invention and mounting method, gas is discharged smoothly in the time of can guaranteeing pinner concreting, and the steel baseplate of guaranteeing bearing improves whole stressed property with closely contact between the pinner.Therefore, the method that the present invention provides has the following advantages: bridge pad is active controllable in accurate location, installation process, and the pinner concrete is built with the steel baseplate of bearing and is integral, and the closely connected no gap of its contact surface; The steel baseplate of bearing is adjusted convenient reliably in the work progress, and the pinner concreting method is simple.
Description of drawings
The present invention has following accompanying drawing:
Fig. 1 steel baseplate structural representation
Fig. 2 steel baseplate locating rack schematic diagram
Fig. 3 bearing anchor hole grouting schematic diagram
Fig. 4 builds pinner concrete and pressurize schematic diagram
Reference numeral:
1 blanking hole, 2 anchors are fastened, 3 ventholes, 21 locating rack structural framings, bolt is adjusted on 22 planes, 23 vertical bolt, 24 steel baseplates, 31 grout filler loading heads, 32 grouting hoses, 34 anchor hole, 41 pressurize steel pipes, the 43 pinner templates adjusted.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
The invention provides a kind of location and mounting method of large-scale bridge support, its concrete steps are:
Step 1, making steel baseplate (referring to Fig. 1): said steel baseplate is divided into 9 independent closed area structures by 3 * 3, Φ 300mm blanking hole 1 is reserved at the end face middle part of every independent closed area, every independent closed area around apart from the uniform some ventholes 3 in edge 5cm place, coarse aggregate size is adaptive in the size of venthole 3 and the concrete, to guarantee that venthole 3 can not stop up in concreting, also be provided with some crab-bolts 2 on the every independent closed area;
Step 2, the steel baseplate (referring to Fig. 2) of accurate positioning support: utilize by level, the locating rack structural framing 21 that vertical adjustable locating support constitutes, the steel baseplate 24 of bearing is accurately located, said level, vertical adjustable locating support is adjusted bolt 22 by some screw rods and plane or is vertically adjusted bolt 23 and cooperates, be anchored on the pre-embedded steel slab of pier top pedestal, utilize the spinning in and out of bolt, adjust spiro rod length, be arranged on the plan-position and the elevation of the steel baseplate 24 of the bearing above the locating rack structural framing 21 with adjustment, make crab-bolt 2 stretch in the anchor hole 34 of pier top pedestal; To the plan-position of steel baseplate 24 and the adjusting of elevation, also can adopt existing techniques in realizing;
Step 3, be in the milk (referring to Fig. 3) at the anchor hole place: the grouting hose 32 of grout filler loading head 31 is stretched in the anchor hole 34 of pier top pedestal, with crab-bolt 2 and anchor hole 34 fixed be one, crab-bolt 2 is cemented on the pedestal of pier top;
Step 4, build pinner concrete (referring to Fig. 4): pinner template 43 is placed in around the steel baseplate 24, adopt C50 not have contraction, microdilatancy, self-leveling concrete then and build pinner, pinner is built in the process concrete is slightly vibrated, and is beneficial to the closely knit of position, pinner corner; Slow down when building and build, building the back that finishes and inserting by the bamboo chip level and smashes, gas is discharged by venthole apart from the about 10cm of end face;
Step 5, pressurize and shutoff venthole (referring to Fig. 4): pressurize that height 1m diameter is at least 30cm is set with steel pipe 41 building the concrete feed opening of pinner place, pressurize is carried out pressurize by the concrete discrepancy in elevation to the concrete in the steel baseplate 24 with filling concrete in the steel pipe 41; Because the pressure effect, venthole 3 can pulps, and shutoff is carried out to venthole 3 in the pulp for the treatment of venthole 3 back that meets the requirements.
On the basis of technique scheme, the spacing of two adjacent ventholes 3 is 10cm~20cm, the diameter of venthole 3 is Φ 25mm, and for example, spacing can be 10cm, 11cm, 12cm, 13cm, 14cm, 15cm, 16cm, 17cm, 18cm, 19cm or 20cm.
On the basis of technique scheme, said bamboo chip is the bamboo chip of band certain angle.Said certain angle is meant the front end of bamboo chip and middle part at an angle, and middle part and rear end are level, and the angle at front end and middle part can be guaranteed to insert and smashes fully like this, and gas is discharged by venthole as far as possible.
Find that through actual tests the concrete test piece end face and the steel baseplate that adopt said method to build are closely connected, test block end face bubble accounts for 8% of top surface area, and outward appearance do not have defectives such as voids and pits, and inside concrete is closely knit, meets the pinner force request.Steel baseplate setting accuracy height in actual the use, the pinner concrete compaction is seamless, satisfies the instructions for use of bearing pad stone.Therefore, the steel baseplate of method employing anchor hole of the present invention grouting, bearing is left pore, the self-leveling concrete technology matches, realized bridge pad active controllable in accurate location, installation process, the pinner concrete is built with the steel baseplate of bearing and is integral, the closely connected no gap of its contact surface.And the steel baseplate adjustment of bearing is convenient reliable in work progress, and to steel baseplate position control accuracy height, the pinner concreting method is simple, builds the back concrete compaction, and does not have the gap between steel baseplate.Method of the present invention can be carried out according to following step when reality is implemented: colligation pinner reinforcing bar → installation steel baseplate (containing anchor pole) → installing and locating support → adjust the formal bearing of steel baseplate and fixing → bolthole grouting → installation pinner template → inspection steel baseplate position → build pinner concrete → install by locating support.