UV-curable waterborne coatings
Technical field
The present invention relates to a kind of UV-curable waterborne coatings.
Background technology
Ultraviolet-curing paint has environmental protection and energy conservation characteristic, therefore, has worldwide obtained paying attention to widely, and consumption has also obtained quick growth.But existing ultraviolet-curing paint is non-aqueous, and the combustion of coating, quick-fried grade are higher, and security is relatively poor between the usage period; In addition, need regulate the viscosity of living oligomer with reactive thinner, and these reactive thinners generally are acrylic ester compounds, it knows from experience generation certain pungency, supersensitivity to the people, also unfavorable to environment, its consumption is direct influence performances such as shrinking percentage, sticking power, flat appearance degree of filming not only, and before ultraviolet light polymerization, the wet film sagging phenomenon that produces because of reactive thinner is not volatile also can influence execution of coating.Straight line along with world oil chemical raw material price rises violently in recent years, and petroleum resources non-renewable makes that greatly developing water-borne coatings becomes trend of the times.But the film performance of UV-curable waterborne coatings still is difficult for reaching the level of non-aqueous ultraviolet-curing paint, has delayed coating Water-borne modification process.
Summary of the invention
The objective of the invention is: provide a kind of film performance the UV-curable waterborne coatings suitable, to promote the Water-borne modification of ultraviolet-curing paint with non-aqueous ultraviolet-curing paint.
The technical scheme that realizes the object of the invention is: a kind of UV-curable waterborne coatings, it is characterized in that, form by following component, the weight percentage of each component is as follows: esters of acrylic acid living oligomer 25.0~60.0%, the living oligomer 1.0~10.0% that emulsifying effect is arranged, solubility promoter 0~15.0%, light trigger 0.5~6.0%, auxiliary agent 0.1~2.0%, water 12.0~68.4%;
Described the living oligomer of emulsifying effect is arranged is that molecular weight is 5000~50000 acrylic ester aquosity multipolymer, and it is to contain the ethylenical unsaturated double bonds compound and initiator is a starting raw material with at least two kinds, through twice copolymerization, makes with the neutralizing agent neutralization again.
In the above-mentioned UV-curable waterborne coatings, the concrete preparation method of the described living oligomer that emulsifying effect arranged is as follows: having agitator, condenser, thermometer, add solvent in the reaction vessel of Dropping feeder, after being warmed up to backflow, dropping contains mixture and the insulation reaction that ethylenical unsaturated double bonds compound and initiator form by at least two kinds and finished a copolymerization at least in 6 hours, formation contains a polymkeric substance of the functional group that can further react, after residual free radical is removed in cooling, add (methyl) vinylformic acid again, (methyl) Propylene glycol monoacrylate, (methyl) Hydroxyethyl acrylate, n-methylolacrylamide, hydroxyl butyl acrylamide, in (methyl) vinylformic acid tertiary carbonic acid glycidyl ester one or more are warmed up to 80~90 ℃ together, make the functional group reactions that can further react that itself and polymkeric substance contain carry out the secondary copolymerization, continue insulation and cool to 40 ℃ after at least 4 hours, adding the neutralizing agent neutralization can make, and the functional group that can further react wherein is the Racemic glycidol ester group, carboxyl, the methylol amide base, hydroxyl butyl amide base or amide group.
In the above-mentioned UV-curable waterborne coatings, described at least two kinds to contain the ethylenical unsaturated double bonds compound be in (methyl) butyl acrylate, (methyl) methyl acrylate, (methyl) ethyl propenoate, (methyl) Isooctyl acrylate monomer, (methyl) vinylformic acid tertiary carbonic acid glycidyl ester, vinylbenzene, vinyl acetate between to for plastic, (methyl) Propylene glycol monoacrylate, (methyl) Hydroxyethyl acrylate, (methyl) vinylformic acid, n-methylolacrylamide, hydroxyl butyl acrylamide, (methyl) acrylamide at least two kinds.
In the above-mentioned UV-curable waterborne coatings, described neutralizing agent is ammoniacal liquor, trolamine, diethanolamine, triethylamine, N, N-dimethyl benzylamine, sodium hydroxide or potassium hydroxide.
In the above-mentioned UV-curable waterborne coatings, described esters of acrylic acid living oligomer is the acrylate copolymer of epoxy acrylate, urethane acrylate, amino acrylates, band alkene double bond, in the polyester acrylate one or more, and they all are non-aqueous.
In the above-mentioned UV-curable waterborne coatings; described light trigger is 2-hydroxy-2-methyl-1-phenyl-acetone, α; α '-dimethyl benzil ketals, 1-hydroxy cyclohexyl phenylketone, 2-hydroxy-2-methyl-1-are to hydroxyethyl ether phenyl-acetone, 2-methyl isophthalic acid-(4-first sulfydryl phenyl)-2-morpholine-1-acetone, thioxanthone, 2; 4; 6-trimethylbenzoyl ethoxyl phenenyl phosphine oxide, benzophenone, two (2; 4,6-trimethylbenzoyl) one or more in the phenyl phosphine oxide.
In the above-mentioned UV-curable waterborne coatings, described solubility promoter is one or more in ethanol, Virahol, butanols, acetone, ethylene glycol ethyl ether, butyl glycol ether, propylene glycol monomethyl ether, propylene glycol butyl ether, propylene-glycol ethyl ether, dimethyl formamide, the tetrahydrofuran (THF).
In the above-mentioned UV-curable waterborne coatings, described auxiliary agent is one or more in dispersion agent, flow agent, defoamer, the sterilant.
Technique effect of the present invention is: UV-curable waterborne coatings of the present invention contains an amount of living oligomer that emulsifying effect is arranged, it is to contain the ethylenical unsaturated double bonds compound and initiator is a starting raw material with at least two kinds, through twice copolymerization, the molecular weight that makes with the neutralizing agent neutralization is 5000~50000 acrylic ester aquosity multipolymer again, there are unsaturated double-bond and hydrophilic radical on its polymer chain, just can make esters of acrylic acid living oligomer (nonaqueous) emulsification form emulsion by simple mixing, realized the Water-borne modification of ultraviolet-curing paint, and since each set of dispense of the UV-curable waterborne coatings of technical solution of the present invention than suitable, make the filming quite of performance that gained is filmed and non-aqueous ultraviolet-curing paint, overcome the aforementioned various drawbacks that viscosity that non-aqueous ultraviolet-curing paint must use reactive thinner to regulate living oligomer is brought, also saved the petrochemical complex starting material.
Embodiment
Below in conjunction with embodiment the present invention is further elaborated, but the present invention is not limited to raw materials used and coating formula among the embodiment.The raw material that embodiment and comparative example adopted is the commercially available industrial goods of coating if no special instructions.
(1) preparation has the living oligomer of emulsifying effect
Embodiment 1
Having agitator, condenser, thermometer, add 50g propylene glycol monomethyl ether solvent in the reaction vessel of Dropping feeder, after being warmed up to backflow, dropping is by 5g vinylformic acid, 6g vinylformic acid tertiary carbonic acid glycidyl ester, the 20g butyl acrylate, 10g vinylbenzene, 8.5g five kinds of mixture and insulation reaction that contain ethylenical unsaturated double bonds compound and 0.5g benzoyl peroxide initiator composition of methyl methacrylate were finished a copolymerization at least in 6 hours, formation contains a polymkeric substance of the functional group's (Racemic glycidol ester group) that can further react, after residual free radical is removed in cooling, add 5g vinylformic acid again and be warmed up to 80~90 ℃ together, make the glycidyl ester radical reaction of a vinylformic acid and a polymkeric substance carry out the secondary copolymerization, continue insulation and cool to 40 ℃ after 4 hours, adding 2.5g concentration is 17% ammoniacal liquor neutralization, make the living oligomer A-1 of emulsifying effect, its molecular weight is 15000~25000, discharging, preserve, standby.
Embodiment 2
Having agitator, condenser, thermometer, add 50g propylene glycol monomethyl ether solvent in the reaction vessel of Dropping feeder, after being warmed up to backflow, dropping is by 10g vinylformic acid, the 20g butyl acrylate, the 10g Isooctyl acrylate monomer, 8.5g four kinds of mixture and insulation reaction that contain ethylenical unsaturated double bonds compound and 0.5g benzoyl peroxide initiator composition of butyl methacrylate were finished a copolymerization at least in 6 hours, formation contains a polymkeric substance of the functional group's (carboxyl) that can further react, after residual free radical is removed in cooling, add 6g vinylformic acid tertiary carbonic acid glycidyl ester again and be warmed up to 80~90 ℃ together, make the part carboxyl reaction of a vinylformic acid tertiary carbonic acid glycidyl ester and a polymkeric substance carry out the secondary copolymerization, continue insulation and cool to 40 ℃ after 4 hours, adding 2.5g concentration is 17% ammoniacal liquor neutralization, make the living oligomer A-2 of emulsifying effect, its molecular weight is 5000~15000, discharging, preserve, standby.
Embodiment 3
Having agitator, condenser, thermometer, add 25g Virahol and two kinds of solvents of 25g butanols in the reaction vessel of Dropping feeder, after being warmed up to backflow, dropping is by 5g vinylformic acid, the 6g n-methylolacrylamide, the 20g butyl acrylate, 10g vinylbenzene, 8.5g five kinds of mixture and insulation reaction that contain ethylenical unsaturated double bonds compound and 0.5g benzoyl peroxide initiator composition of butyl methacrylate were finished a copolymerization at least in 6 hours, formation contains a polymkeric substance of the functional group's (methylol amide base) that can further react, after residual free radical is removed in cooling, add the 5g Propylene glycol monoacrylate again and be warmed up to 80~90 ℃ together, make the methylol amide radical reaction of a Propylene glycol monoacrylate and a polymkeric substance carry out the secondary copolymerization, continue insulation and cool to 40 ℃ after 4 hours, adding 2.5g concentration is 17% ammoniacal liquor neutralization, make the living oligomer A-3 of emulsifying effect, its molecular weight is 15000~25000, discharging, preserve, standby.
(2) preparation UV-curable waterborne coatings of the present invention
Embodiment 4~6
1, formulation for coating material sees Table 1, and each amounts of components of coating is the percentage ratio meter by weight.
Table 1
Component |
Material name |
Consumption embodiment 4 |
Consumption embodiment 5 |
Consumption embodiment 6 |
The esters of acrylic acid living oligomer |
CN-120 (epoxy acrylate), CN-965 (urethane acrylate) amino acrylates |
40// |
/40/ |
//40 |
The living oligomer that emulsifying effect is arranged |
A-1 (embodiment 1 system) A-2 (embodiment 2 systems) A-3 (embodiment 3 systems) |
7// |
/7/ |
//7 |
Solubility promoter |
The Virahol propylene glycol monomethyl ether |
10/ |
/10 |
// |
Light trigger |
Runtecure11732,4,6-trimethylbenzoyl ethoxyl phenenyl phosphine oxide |
2/ |
11 |
2/ |
Auxiliary agent flow agent defoamer |
BYK331BYK052 |
0.80.2 |
0.80.2 |
0.80.2 |
Water |
Deionized water |
40 |
40 |
50 |
2, preparation method for coating
Press formula ratio in the table 1, the raw material of esters of acrylic acid living oligomer, the living oligomer that emulsifying effect is arranged, solubility promoter and light trigger is put into container to stir, the water that under the vigorous stirring state, progressively adds formula ratio then, after the basic emulsification of mixed solution, after stirring, the auxiliary agent of adding formula ratio promptly makes UV-curable waterborne coatings B-1 of the present invention, B-2 and the B-3 of embodiment 4~6 respectively.
Coating B-1, B-2 and B-3 are behind the intact moisture of 60 ℃ of flash distillations, and with the irradiation of 1kw medium pressure mercury lamp, coating B-1 and B-3 reach 180mj/cm at irradiation dose
2The time can completely solidified, coating B-2 reaches 240mj/cm at irradiation dose
2The time can completely solidified.
(3) preparation comparative example coating
Carry out film performance relatively for ease of coating with embodiment 4~6, identical esters of acrylic acid living oligomer, initiator and auxiliary agent and the identical proportioning of special employing formed non-aqueous ultraviolet-curing paint, concrete prescription sees Table 2, and each amounts of components of coating is the percentage ratio meter by weight;
The concrete preparation method of coating puts into container with the raw material of each component of table 2 formula ratio to stir, and promptly makes comparative example 1~3 non-aqueous ultraviolet-curing paint;
With the irradiation of 1kw medium pressure mercury lamp, the coating of comparative example 1 reaches 360mj/cm at irradiation dose
2Can completely solidified, the coating of comparative example 2 reaches 560mj/cm at irradiation dose
2Can completely solidified, the coating of comparative example 3 reaches 180mj/cm at irradiation dose
2Can completely solidified.
Table 2
Component |
Material name |
Consumption comparative example 1 |
Consumption comparative example 2 |
Consumption comparative example 3 |
The esters of acrylic acid living oligomer |
CN-120 (epoxy acrylate) CN-965 (urethane acrylate) amino acrylates |
40// |
/40/ |
//97 |
Reactive thinner |
Viscoat 295 tri (propylene glycol) diacrylate ethoxy ethoxy acrylate |
1738/ |
/2035 |
/// |
Light trigger |
Runtecure11732,4,6-trimethylbenzoyl ethoxyl phenenyl phosphine oxide |
4/ |
22 |
2/ |
Auxiliary agent flow agent defoamer |
BYK331BYK052 |
0.80.2 |
0.80.2 |
0.80.2 |
In embodiment and comparative example:
CN-120 and CN-965 are the trade(brand)name of SARTOMER company product;
Runtecure1173 is 2-hydroxy-2-methyl-1-phenyl-acetone, is the trade(brand)name of Changzhou Huatai Chemistry Co., Ltd.'s product;
BYK331 and BYK052 are the trade(brand)name of German BYK company product.
(4) detect film performance
By the concerned countries standard detection of existing coating industry, detecting used model is tinplate; Detected result sees Table 3.
Table 3
Test event |
Embodiment 4 |
Comparative example 1 |
Embodiment 5 |
Comparative example 2 |
Embodiment 6 |
Comparative example 3 |
Outward appearance |
Smooth smooth |
Smooth smooth |
Smooth smooth |
Smooth smooth |
Smooth smooth |
Smooth smooth |
Gloss |
96 |
98 |
92 |
95 |
97 |
94 |
Sticking power |
2 grades |
3 grades |
1 grade |
3 grades |
4 grades |
4 grades |
Hardness |
3H |
3H |
B |
HB |
2H |
2H |
Snappiness |
5mm |
10mm |
1mm |
2mm |
10mm |
10mm |
Resistance to boiling water |
1 hour |
1 hour |
2 hours |
2 hours |
4 hours |
4 hours |
Anti-3%NaOH |
No change |
No change |
No change |
No change |
No change |
No change |
Anti-5% sulfuric acid |
No change |
No change |
No change |
No change |
No change |
No change |
Water tolerance |
January |
January |
January |
January |
15 days |
15 days |
In table 3, resistance to boiling water is meant the obviously broken ring required time of filming in boiling water; Anti-3%NaOH and anti-5% sulfuric acid are meant that model soaks 48 hours situations of filming; Water tolerance is meant that test begins to the obvious foaming required time of filming.
The detected result of table 3 proves that the every performance of UV-curable waterborne coatings of the present invention is suitable substantially with corresponding non-aqueous ultraviolet-curing paint performance, and gloss is lower slightly and sticking power increases, and has actual application value; In addition, can also prove that the present invention who allocates appropriate amount in existing non-aqueous ultraviolet-curing paint into has the living oligomer of emulsifying effect just can make the basic UV-curable waterborne coatings suitable with non-aqueous ultraviolet-curing paint of film performance, very favourable to the Water-borne modification of ultraviolet-curing paint.