CN112143320B - Ultraviolet-curing acrylic resin water-based paint and preparation method thereof - Google Patents

Ultraviolet-curing acrylic resin water-based paint and preparation method thereof Download PDF

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CN112143320B
CN112143320B CN202011019414.0A CN202011019414A CN112143320B CN 112143320 B CN112143320 B CN 112143320B CN 202011019414 A CN202011019414 A CN 202011019414A CN 112143320 B CN112143320 B CN 112143320B
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acrylic resin
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water
based paint
ultraviolet
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CN112143320A (en
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姜晔
周慧
孙洋洋
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Hunan Hengxing New Materials Technology Co ltd
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Yangzhou Polytechnic Institute
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
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    • C08F2/38Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2438/00Living radical polymerisation
    • C08F2438/03Use of a di- or tri-thiocarbonylthio compound, e.g. di- or tri-thioester, di- or tri-thiocarbamate, or a xanthate as chain transfer agent, e.g . Reversible Addition Fragmentation chain Transfer [RAFT] or Macromolecular Design via Interchange of Xanthates [MADIX]
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium

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Abstract

The scheme relates to an ultraviolet curing acrylic resin water-based paint which is prepared from the following components in parts by weight: 50-60 parts of acrylic resin prepolymer, 1-3 parts of defoaming agent, 1-3 parts of emulsifier, 20-30 parts of filler, 2-4 parts of dispersant and 100 parts of water. According to the invention, the ultraviolet curing agent is directly grafted to the hyperbranched polymer structure, and can be cross-linked and cured in molecules to form a three-dimensional network structure, so that the curing efficiency is high; the curing reaction starts to be crosslinked and cured only under the irradiation of ultraviolet light, so that the performance of the final cured film is easy to control, and the construction difficulty of the coating is obviously reduced; the water is used for replacing an organic solvent, so that the method has the advantages of obvious environmental protection, no toxicity, high efficiency and cost reduction, and has obvious economic and social benefits; the water-based paint prepared by the invention has strong adhesive force, high surface drying speed and high paint film glossiness, and can be widely applied to coating of the surfaces of wooden products.

Description

Ultraviolet-curing acrylic resin water-based paint and preparation method thereof
Technical Field
The invention relates to the field of ultraviolet curing coatings, in particular to an ultraviolet curing acrylic resin water-based coating and a preparation method thereof.
Background
The coating has high decoration, durable protection and multiple functions, and is widely applied to various industries such as buildings, home decoration, automobiles and the like. The ultraviolet curing coating has the characteristics of energy conservation, air pollution reduction, high curing speed and the like, and is particularly suitable for coating base materials which cannot be heated. Compared with the traditional linear coating resin, the hyperbranched polymer has the characteristics of three-dimensional structure, a large number of end groups, no intramolecular and intermolecular chain entanglement and the like, can be quickly cured into a film under the radiation of ultraviolet light, and has good compatibility when being mixed with other functional group monomers.
However, most of the existing ultraviolet curing coatings are oil paint, a large amount of organic solvents such as toluene, ethyl acetate, butanone and the like are used, the organic solvents are volatilized and easily cause pollution to the environment, and most of the organic solvents are toxic and harmful to human bodies, animals and plants.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to combine the hyperbranched technology and the ultraviolet curing coating to prepare the environment-friendly water-based coating.
In order to achieve the purpose, the invention provides the following technical scheme:
the ultraviolet curing acrylic resin water-based paint is prepared from the following components in parts by weight: 50-60 parts of acrylic resin prepolymer, 1-3 parts of defoaming agent, 1-3 parts of emulsifier, 20-30 parts of filler, 2-4 parts of dispersant and 100 parts of water; the acrylic resin prepolymer is prepared by polymerizing an acrylic monomer, vinyl trithiocarbonate, AIBN and 7-methacryloxy-4-methylcoumarin, wherein the vinyl trithiocarbonate is prepared by the following steps:
s1, sequentially adding palladium acetate, 2-bromopropionic acid and vinyl acetate into a reaction bottle, stirring at 90 ℃ for reaction for 24 hours, filtering the reaction liquid to remove the palladium acetate, washing an organic phase with a saturated potassium carbonate solution, drying with anhydrous sodium sulfate, and purifying an intermediate product by column chromatography;
s2, adding sodium hydroxide and a mixed solvent of acetone/THF into a reaction bottle, slowly dropwise adding 3-mercaptopropionic acid while stirring, dropwise adding an acetone solution of carbon disulfide, reacting for 10min after dropwise adding, then adding the intermediate product, reacting for 30min at room temperature, and purifying to obtain the vinyl trithiocarbonate.
Further, in the purification step in step S2, the reaction solution is subjected to rotary evaporation to remove the solvent, diluted with dichloromethane, washed with water and dried, and recrystallized in n-hexane to give yellow crystals, i.e., vinyltrithiocarbonate.
Further, the preparation method of the acrylic resin prepolymer comprises the following steps: putting vinyl trithiocarbonate, AIBN, acrylic monomers and 7-methacryloxy-4-methylcoumarin into a reaction bottle according to the molar ratio of 1:0.5: 20-200, adding 1, 4-dioxane, protecting with nitrogen, and reacting for 5 hours at 80 ℃.
Further, the acrylic monomer is selected from one of methyl methacrylate, methyl acrylate and butyl acrylate, and one of hydroxyethyl methacrylate, glycidyl methacrylate, hydroxyethyl acrylate, hydroxypropyl acrylate and acrylonitrile.
Further, the emulsifier is preferably one or more of sodium styrene sulfonate, polyoxypropylene glycerol ether and nonylphenol polyoxyethylene ether.
Further, the dispersant is preferably Amp-95 or Sufynol104 BC.
Further, the defoaming agent is preferably tributyl phosphate or polydimethylsiloxane.
Further, the filler is preferably one of mica powder, alumina powder, diatomite powder and kaolin.
The invention further provides a preparation method of the ultraviolet curing acrylic resin water-based paint, which comprises the following steps: adding the acrylic resin prepolymer, the defoaming agent, the emulsifier, the filler, the dispersant and water into a stirrer, and stirring at a stirring speed of 800-1200 rpm for 2 hours to obtain the ultraviolet curing acrylic resin water-based paint.
The hyperbranched polyacrylic resin is prepared by combining an SCVP method and an RAFT method, and meanwhile, 7-methacryloxy-4-methylcoumarin is grafted to a branched structure as an ultraviolet curing agent and can be cured in a crosslinking manner in molecules under the irradiation of ultraviolet light to form a compact crosslinked network structure.
The invention has the beneficial effects that: the invention adopts the combination of the SCVP method and the RAFT method to prepare the polyacrylate, the product has reaction activity, functional allyl monomers can be added in the polymerization process to prepare hyperbranched polymers with different functions, and the application range is wide; compared with the traditional ultraviolet light curing water-based paint, the ultraviolet light curing agent is directly grafted to the hyperbranched polymer structure, can be cross-linked and cured in molecules to form a three-dimensional network structure, and has high curing efficiency; the curing reaction starts to be crosslinked and cured only under the irradiation of ultraviolet light, so that the performance of the final cured film is easy to control, and the construction difficulty of the coating is obviously reduced; the water is used for replacing an organic solvent, so that the method has the advantages of obvious environmental protection, no toxicity, high efficiency and cost reduction, and has obvious economic and social benefits; the water-based paint prepared by the invention has strong adhesive force, can block water and air after being coated, has high surface drying speed and high paint film glossiness, and can be widely applied to coating of the surfaces of wooden products.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The implementation process comprises the following steps:
the ultraviolet curing acrylic resin water-based paint is prepared from the following components in parts by weight: 50-60 parts of acrylic resin prepolymer, 1-3 parts of defoaming agent, 1-3 parts of emulsifier, 20-30 parts of filler, 2-4 parts of dispersant and 100 parts of water; the acrylic resin prepolymer is prepared by polymerizing an acrylic monomer, vinyl trithiocarbonate, AIBN and 7-methacryloxy-4-methylcoumarin, wherein the vinyl trithiocarbonate is prepared by the following steps:
sequentially adding palladium acetate (0.04eq), 2-bromopropionic acid (10g) and vinyl acetate 60 ml into a reaction bottle, stirring at 90 ℃ for reacting for 24 hours, filtering the reaction liquid to remove the palladium acetate, washing an organic phase with a saturated potassium carbonate solution, drying with anhydrous sodium sulfate, and purifying an intermediate product by column chromatography;
Figure BDA0002700119050000041
adding 0.4g (10mmol) of sodium hydroxide and 10ml of acetone/THF mixed solvent (v/v 1:1) into a reaction bottle, slowly dropwise adding a solution of 1.06g (10mmol) of 3-mercaptopropionic acid in 10ml of the mixed solvent under stirring, dropwise adding a solution of 2.52g (33mmol) of carbon disulfide in 2ml of acetone after dropwise adding, reacting for 10min, then adding the intermediate product, reacting for 30min at room temperature, removing the solvent by rotary evaporation, diluting with dichloromethane, washing with water, drying, recrystallizing in n-hexane, and separating out yellow crystals, namely vinyl trithiocarbonate.
Figure BDA0002700119050000042
The preparation method of the acrylic resin prepolymer comprises the following steps: putting vinyl trithiocarbonate, AIBN, acrylic monomers and 7-methacryloxy-4-methylcoumarin into a reaction bottle according to the molar ratio of 1:0.5: 20-200, adding 1, 4-dioxane, reacting for 5 hours at 80 ℃ under the protection of nitrogen, and removing an organic solvent by reduced pressure distillation to obtain the acrylic resin prepolymer.
Wherein the acrylic monomer is selected from one of methyl methacrylate, methyl acrylate and butyl acrylate, and one of hydroxyethyl methacrylate, glycidyl methacrylate, hydroxyethyl acrylate, hydroxypropyl acrylate and acrylonitrile.
Wherein, the emulsifier is preferably one or more of sodium styrene sulfonate, polyoxypropylene glycerol ether and nonylphenol polyoxyethylene ether.
Wherein, the dispersant is preferably Amp-95 or Sufynol104 BC.
Wherein the defoaming agent is tributyl phosphate or polydimethylsiloxane.
Wherein, the filler is preferably one of mica powder, alumina powder, diatomite powder and kaolin.
The preparation method of the ultraviolet curing acrylic resin water-based paint comprises the following steps: adding the acrylic resin prepolymer, the defoaming agent, the emulsifier, 2-4 parts of the dispersant, the filler and water into a stirrer, and stirring at a stirring speed of 800-1200 rpm for 2 hours to obtain the ultraviolet curing acrylic resin water-based paint.
Example 1: the polymerization monomers are methyl methacrylate and hydroxyethyl methacrylate, and the dosage of each component is 50 parts of acrylic resin prepolymer, 1 part of tributyl phosphate, 1 part of sodium styrene sulfonate, 10 parts of mica powder, 10 parts of alumina powder and 100 parts of Amp-95 water.
Example 2: the polymerization monomers are methyl acrylate and hydroxyethyl methacrylate, and the dosage of each component is 55 parts of acrylic resin prepolymer, 1 part of tributyl phosphate, 1 part of sodium styrene sulfonate, 12 parts of diatomite powder, 9 parts of kaolin and 100 parts of Amp-95 water.
Example 3: the polymerization monomers are butyl acrylate and glycidyl methacrylate, and the dosage of each component is 60 parts of acrylic resin prepolymer, 1 part of tributyl phosphate, 1 part of sodium styrene sulfonate, 15 parts of diatomite powder, 10 parts of alumina powder and 100 parts of Amp-95 water.
Comparative example: the comparative example process is the same as the above example, except that 7-methacryloxy-4-methylcoumarin is not added in the polymerization process of the acrylic resin prepolymer, the polymerization monomers are methyl methacrylate and hydroxyethyl methacrylate, and the dosage of each component is 60 parts of the acrylic resin prepolymer, 1 part of tributyl phosphate, 1 part of sodium styrene sulfonate, 15 parts of diatomite powder, 10 parts of alumina powder and 100 parts of Amp-95 water.
Examining various technical indexes of the coatings of the examples 1-3 and the comparative example, the adhesive force is tested according to GB/T9286-1998, and the adhesive force is poor when the adhesive force is more than 2 grades; the hardness of the paint film is tested according to GB/T6739-2006, the water resistance is tested according to GB/T5209-1985, and the paint film has no abnormal appearance within 96 hours; the gloss was tested according to GB/T9754-2007; the VOC content was determined according to GB/T23985-2009.
The test data are recorded in table 1, and it can be known from the data in table 1 that the water-based paint prepared by the embodiment of the invention has the advantages of high drying speed, strong adhesive force and hardness, good water resistance, high glossiness, low VOC content and good environmental protection, and can be used for coating indoor wood. The light curing agent is not grafted in the prepolymer of the comparative example, but is additionally added in the process of preparing the coating, so that the performance of the coating is relatively weakened, and the indexes such as adhesive force, hardness and the like are reduced to different degrees.
TABLE 1
Figure BDA0002700119050000061
While embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields of application of the invention, and further modifications may readily be effected by those skilled in the art, so that the invention is not limited to the specific details without departing from the general concept defined by the claims and the scope of equivalents.

Claims (8)

1. The ultraviolet-curing acrylic resin water-based paint is characterized by being prepared from the following components in parts by weight: 50-60 parts of acrylic resin prepolymer, 1-3 parts of defoaming agent, 1-3 parts of emulsifier, 20-30 parts of filler, 2-4 parts of dispersant and 100 parts of water; wherein the emulsifier is sodium styrene sulfonate; the acrylic resin prepolymer is prepared by polymerizing an acrylic monomer, vinyl trithiocarbonate, AIBN and 7-methacryloxy-4-methylcoumarin, wherein the vinyl trithiocarbonate is prepared by the following steps:
s1, sequentially adding palladium acetate, 2-bromopropionic acid and vinyl acetate into a reaction bottle, stirring at 90 ℃ for reaction for 24 hours, filtering the reaction liquid to remove the palladium acetate, washing an organic phase with a saturated potassium carbonate solution, drying with anhydrous sodium sulfate, and purifying an intermediate product by column chromatography;
s2, adding sodium hydroxide and a mixed solvent of acetone/THF into a reaction bottle, slowly dropwise adding 3-mercaptopropionic acid while stirring, dropwise adding an acetone solution of carbon disulfide, reacting for 10min after dropwise adding, then adding the intermediate product, reacting for 30min at room temperature, and purifying to obtain the vinyl trithiocarbonate.
2. The UV-curable acrylic resin aqueous coating material of claim 1, wherein the purification step in step S2 is to spin-evaporate the reaction solution to remove the solvent, dilute the reaction solution with dichloromethane, wash the reaction solution with water, dry the reaction solution, recrystallize the reaction solution in n-hexane, and separate out yellow crystals, i.e., vinyltrithiocarbonate.
3. The ultraviolet-curable acrylic resin water-based paint as claimed in claim 1, wherein the preparation method of the acrylic resin prepolymer comprises the following steps: putting vinyl trithiocarbonate, AIBN, acrylic monomers and 7-methacryloxy-4-methylcoumarin into a reaction bottle according to the molar ratio of 1:0.5: 20-200, adding 1, 4-dioxane, protecting with nitrogen, and reacting for 5 hours at 80 ℃.
4. The UV-curable acrylic resin water-based paint according to claim 1, wherein the acrylic monomer is selected from one of methyl methacrylate, methyl acrylate and butyl acrylate, and one of hydroxyethyl methacrylate, glycidyl methacrylate, hydroxyethyl acrylate, hydroxypropyl acrylate and acrylonitrile.
5. The ultraviolet-curable acrylic resin water-based paint according to claim 1, wherein the dispersant is Amp-95 or Sufynol104 BC.
6. The ultraviolet-curable acrylic resin water-based paint according to claim 1, wherein the defoaming agent is tributyl phosphate or polydimethylsiloxane.
7. The ultraviolet-curable acrylic resin water-based paint according to claim 1, wherein the filler is one selected from mica powder, alumina powder, diatomite powder and kaolin.
8. The preparation method of the ultraviolet-curing acrylic resin water-based paint according to any one of claims 1 to 7, which is characterized by comprising the following steps: adding the acrylic resin prepolymer, the defoaming agent, the emulsifier, the filler, the dispersant and water into a stirrer, and stirring at a stirring speed of 800-1200 rpm for 2 hours to obtain the ultraviolet curing acrylic resin water-based paint.
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