CN101406889B - Environmental-protecting type high-efficient cleaning system - Google Patents
Environmental-protecting type high-efficient cleaning system Download PDFInfo
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- CN101406889B CN101406889B CN2008101704798A CN200810170479A CN101406889B CN 101406889 B CN101406889 B CN 101406889B CN 2008101704798 A CN2008101704798 A CN 2008101704798A CN 200810170479 A CN200810170479 A CN 200810170479A CN 101406889 B CN101406889 B CN 101406889B
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Abstract
The invention relates to a cleaning system. The main cleaning machine of the cleaning system comprises a tank body which is communicated with a water source and is supported by arm braces. An air input nozzle is extended into the bottom of the tank body in a sealed mode and the lower port of the nozzle is communicated with an air holder and an air compressor through pipelines and control valves; the top surface of the tank body is provided with a cleansing medium adding port and the adding port is spirally connected with a cover in a sealed mode; an input pipe is extended into the tank body along the top of the tank body, the lower port of the input pipe is opposite to the upper port of the nozzle, and the input pipe is in movable fit with the tank body in a sealing mode; an output pipe inside the tank body is provided with exhaust holes, and the top end of the output pipe outside the tank body is hinged with a flow regulating mechanism; the upper port of the output pipe is fixedly connected with a crossover sub which is fixedly connected with an output elbow; an outlet of the output elbow is fixedly connected with a pipe coupling port which is fixedly connected with a spray feeding pipe; and the spray feeding pipe is communicated with a spray gun; and an air pressure release valve fixedly assembled on the outer wall of the tank body is communicated with the inside of the tank body. The cleaning system can be applied to a plurality of trades, and has the advantages of environmental protection, economical efficiency, and high efficiency.
Description
Technical field
The invention belongs to the cleaning technique field, particularly a kind of high-efficient cleaning system that is applicable to conglomerate, environmental protection, economy.
Background technology
At present, device, equipment or the technology that is applied to the field of cleaning mainly contains following several: dry ice cleaner, sandblast cleaning machine, high-pressure water jet cleaning machine, chemical agent clean.
Dry ice cleaner is made up of dry ice generator, air pump and spray gun device three parts, and dry ice is injected into the surface of thing to be cleaned and reaches the purpose of cleaning under the effect of gases at high pressure.Its weak point is a not only processing cost height of dry ice, and is subject to the gasification influence.Therefore, the scope of application of this cleaning machine is little, and the utmost point is not suitable for outdoor and larger area cleans.
Sandblast cleaning machine operation principle and dry ice cleaner are close, and its shortcoming is that the sandblast cleaning machine is big for environment pollution, and the cleaning work amount of cleaning the working site, back is big, and the utmost point is not suitable for industries such as food.Simultaneously, can produce strong static because of spout.So, can not be applicable to the place of requirement of explosion proof.
High-pressure water jet cleans to only being applicable to lower and not high to the cleaning requirement dust-like body surface of adhesive force.
Chemical agent cleans because of contaminated environment, only is applicable to special industry.
Summary of the invention
The invention discloses a kind of high-efficient cleaning system that can be applied to conglomerate, environmental protection, economy.
The technical solution adopted in the present invention is as follows: environmental-protecting type high-efficient cleaning system comprises and does quick-fried cleaning main frame, air compressor, gas tank and water source that do quick-fried cleaning main frame and comprise tank body, tank body and water source connect;
Tank body is supported by spike, the sealed air input nozzle that stretches in bottom, and this nozzle end opening is by pipeline and compressed air input control valve and gas tank and air compressor perforation;
The end face of tank body has cleansing medium adding port, this interpolation mouthful sealed lid that is spirally connected;
Stretch into an efferent duct along the top of tank body, until the interior end of tank body, the end opening of efferent duct is suitable for reading relative with nozzle, and efferent duct cooperates with the sealed activity of the end face of tank body;
The efferent duct tube wall that is in the tank body has steam vent, is in the outer hinged flow governor motion in efferent duct top of tank body;
The suitable for reading affixed steering knuckle of efferent duct, the suitable for reading and output elbow of steering knuckle is affixed, and the outlet and the pipeline connection port of output elbow are affixed, and the outlet of pipeline connection port and spray feed pipeline are affixed, and the outlet of spray feed pipeline and spray gun connect;
The outer wall of tank body fixedly mounts an air pressure release, and this valve and tank interior connect.
Described environmental-protecting type high-efficient cleaning system, flow control device comprises injection flow cross bar, fulcrum, adjusting knob, joystick, the top of cross bar and efferent duct is hinged, and the middle part of cross bar and the end face of tank body are point articulated by propping up, and the other end and the joystick of cross bar are hinged; The middle part of cross bar is screwed into an injection flow adjusting knob, and the fulcrum at the lower end of knob and tank body top is spirally connected.
Described environmental-protecting type high-efficient cleaning system, output elbow liner filler.
Described environmental-protecting type high-efficient cleaning system, pipeline, control valve adopt screw to be fixed in the outer wall of tank body.
Described environmental-protecting type high-efficient cleaning system, efferent duct is made by anti abrasive hardened steel.
Described environmental-protecting type high-efficient cleaning system is installed a guide plate outside the bottom of efferent duct, movable between the two the cooperation; The inwall welding of guide plate and tank body, guide plate has through hole.
Described environmental-protecting type high-efficient cleaning system, nozzle is made by anti abrasive hardened steel.
Under compressed-air actuated driving, purging system of the present invention is with the surface of food-grade particles medium injection to thing to be cleaned, can be fast and remove the attachment of body surface completely, as lacquer, oil stain, rust, dirt etc., can not damage the surface texture of object self simultaneously.The spendable microcrystal grain of this purging system is a fluid fine particle, and is low-cost, nontoxic, 100% be dissolved in water, can be used as food additives and uses.When spray gun sprays to granule medium on thing to be cleaned surface; external water source is connected to spray gun rifle head; under compressed-air actuated effect; water is converted into cascade and forms protective layer in sodium acid carbonate spray bundle outer; this protective layer both can prevent from granule medium and be cleaned cast to splash, and can avoid dust to suck the human lung simultaneously influences health of operators.
Purging system of the present invention has wide range of applications: the greasy dirt, grease and the dirt that clean large-sized object surfaces such as aircraft, boats and ships, air storage, store oil tank body, automobile, train, truck; The paint on cleaning belt transfer system, mould, plant equipment surface, rust stain, stain, dirt etc.; The scribble of cleaning building surfaces externally and internally, poster etc.; Cleaning food is produced, machinery, equipment and the workplace of processing industry, has both removed the stink of body surface, again tool virus killing function.Specifically be listed below:
A, industry, manufacturing industry: the machine of various models and precision instrument in the factory, owing to use all the year round, machine inside and outside and people's touch less than the place all can pile up a lot of corrosions and grease, adopt prior art that it is cleaned, not only can not eliminate dirt fully, also may damage the parts of machine intimate because of when cleaning, having used chemicals, influence the normal operation of machine.And adopt purging system of the present invention that oil stain on production operation streamline, transfer system, machinery, machine, lathe, mould and the boiler, corrosion, dirt etc. are cleaned, there are not the problems referred to above fully.
B, food-processing industry: must effectively sterilize in the surface of food contact, but can not contain organic matter.Because the activity of disinfectant can be greatly lowered in organic existence, be difficult and complicated process and eliminate organic matter, usually need higher cost just can finish, also need in cleaning process, use harmful chemicals just can finish sometimes.The cleansing medium of this purging system is nontoxic, can not only remove grease, dirt, rust staining on the various model device, and can kill virus to equipment, sterilization, taste removal, deodorizes very environmental protection.
C, the automobile depainting that uses at present all adopt manually-operated, be that the workman adopts the piecemeal paint of wiping off on the car body of metal sharp weapon, this method need spend a large amount of manpowers and the time just can finish, and this purging system without any need for bruting process and artificial treatment, not only aircraft, boats and ships, automobile, truck, have railway vehicle, engine device and parts can remove the grease of machine inside and outside, dirt, and can eliminate rust and depainting to fuselage, hull, vehicle body.
D, present, illegal ad (as little poster, scribble) has become a great problem on the appearance of the city cleaning, the reset mode that present most of cleaning service taked all is manually to adopt the metal sharp weapon to strike off or brush one deck Da Bai again on original illegal ad, this not only wastes time and energy, remove not thorough, not attractive in appearance, also can damage body surface.Use this purging system to carry out high-pressure injection and remove, not only can reach the anticipation effect fast and effectively with accurate medium, and safety and environmental protection.
E, masonry, marble, granite, monument etc. are had nondestructive removing effect, but be that all Rapid Cleaning is clean for hard or soft masonry or stone surface.
Above-mentioned just to the illustrating of purging system of the present invention, but its application is not limited to above-mentioned example.
The spray gun of purging system of the present invention can divide three series at the difference of working site:
A, pocket spray gun: the rifle body weight is light, flexible operation, light, is applicable to that the cleaning amount is little, cleans more or less freely object.The inner electromagnetic induction switch of installing of rifle body, convenient control open and close duty.The rifle body adopts ABS engineering plastics injection molded, and is in light weight, feel is good.Rifle body shower nozzle uses anti abrasive steel and makes Quenching Treatment, to prolong rifle body service life.Electromagnetic induction switch control appliance duty can be saved the consumption of working media and be saved service life of electric power elongation equipment, and the personnel's work at the scene that is convenient to operation; The work of electromagnetic induction switch control appliance, waterproof is anticreep, and is safe and reliable, and above-mentioned design guarantees operator safety on the one hand, can be applicable to the workplace of requirement of explosion proof simultaneously.
According to on-the-spot practical application measuring and calculating, cleaning machine in use, about 40% time is to be used in the accurate process, the cleaning machine of conventional operation mode does not have the switch setting, just in running order always after the device power-up, make air compressor all the time in the duty consumed power on the one hand, also waste the extensive work medium on the other hand, increased operating personnel's working strength simultaneously.And just there are not the problems referred to above in the present invention.
B, spray gun install water atomizing nozzle additional at rifle head front end, under the duty, the current at external water source pressurize after after the nozzle ejaculation at water pump, extension in the working media particle beam forms water smoke, water smoke can make the sodium bicarbonate particle after the cleaning and be cleaned cast dirty naturally with current, and water smoke can prevent that sodium bicarbonate particle from splashing everywhere under compressed-air actuated effect.
C, spray gun have installed the water smoke atomizer of supercharging additional at the shower nozzle front end, supply with water that shower nozzle uses before entering shower nozzle through the booster pump supercharging, equipment can and be used than far range in bigger working range.
The tank interior of this purging system is equipped with pressure equaliser, and the outer atmospheric pressure of tank body internal pressure and tank body is consistent, and system is safe and reliable to operation down in working order.
The air input nozzle of this purging system is selected the manufacturing of high-quality steel for use, shapes the back quench hot, adopts this technology can reach nearly ten times service life than common process, has prolonged service life.
The replaceable material of the inner filling of the elbow of this purging system resistance to wears, and has prolonged the service life of pipe-line system.
The compressed air inlet pipe road of this purging system is equipped with two-position three way magnetic valve, controls its closed and disconnection by electromagnetic induction switch in the spray gun, and two-position three way magnetic valve is when being in closure state, and air compressor machine can be in Light Condition, saves energy.
This purging system adopts food-grade particles as working media, safety, environmental protection (granule medium itself can as food additives) have any harm and pollution to human body and surrounding environment, after cleaning is finished, the working site water can directly wash, and the water after the flushing can directly enter sewer.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation that working media of the present invention adds funnel.
In the diagram, 1 output elbow, 2 fillers, 3 pipe jointers, 4 spray feed pipelines, 5 steering knuckles, 6 injection flows are regulated knob, 7 work joysticks, 8 efferent duct steam vents, 9 efferent ducts, 10 air pressure releases or air bleeding valve, 11 compressed air intake pipelines, 12 compressed air input control valves, 13 guiders, 14 air input nozzles, 15 air and working media mixed zone, 16 working media input port lids, 17 working medias interpolation funnel, 18 tank bodies, 19 spikes, 20 pipelines, 21 cross bars, 22 fulcrums.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is elaborated.
Purging system of the present invention comprises does quick-fried cleaning main frame (see figure 1), air compressor, gas tank and water source, and tank body 18 connects with the water source.Improvement of the present invention mainly is to do quick-fried cleaning main frame, elaborates to doing quick-fried cleaning main frame below.
As shown in Figure 1, do quick-fried cleaning main frame and comprise tank body 18, the bottom outer wall of tank body 18 is supported by spike 19, and air input nozzle 14 is installed in bottom centre's sealing of tank body 18, and nozzle 14 is made by anti abrasive hardened steel.Nozzle 14 suitable for reading and tank body 18 internal run-throughs, end opening connect with gas tank and air compressor by pipeline 20, compressed air input control valve 12 and compressed air intake pipeline 11 backs successively.Pipeline 11, control valve 12 adopt screw to be fixed in the outside of tank body 18.The bottom is air and working media mixed zone 15 in the tank body 18.
The top of efferent duct 9 has steam vent 8, with the balance air pressure inside.Efferent duct 9 tops cooperate with the top seal formula of tank body 18, movable between the two the cooperation.The hinged flow control device in the top of efferent duct 9, this flow control device comprises injection flow adjusting knob 6, joystick 7, cross bar 21, fulcrum 22, cross bar 21 is hinged with the top of efferent duct 9, the end face of the middle part of cross bar 21 and tank body 18 is hinged by fulcrum 22, and the other end of cross bar 21 and joystick 7 are hinged.The mid point of cross bar 21 also is screwed into an injection flow adjusting knob 6, and the fulcrum 22 at the lower end of knob 6 and tank body top is spirally connected.Unscrew injection flow adjusting knob 6, holding joystick 7 also pushes up and down, to drive sliding up and down of efferent duct 9, the gap of 14 suitable for reading at the end opening of efferent duct 9 and nozzle is increased or dwindle, thereby reach the purpose of regulating flow, after the flow adjustment finishes, with knob 6 lockings, make cross bar 21 fixing, and then efferent duct 9 can not be slided up and down.
The perforation steering knuckle 5 suitable for reading of efferent duct 9, both are integrally welded.Steering knuckle 5 drives carrier pipe 9 is rotated arbitrarily in 360 degree.Steering knuckle 5 is connected by internal thread with output elbow 1.Output elbow 1 liner filler 2 is with the wearing and tearing of protection working media to output elbow 1.
Outlet and the pipeline connection port 3 of output elbow 1 is connected by internal thread, and connector 3 is affixed with pressure joint with spray feed pipeline 4, spray feed pipeline 4 and spray gun perforation.
The outer wall of tank body 18 also adopts screw fixed installation air pressure to discharge (or exhaust) valve 10, valve 10 and tank body 18 internal run-throughs.
The course of work of purging system of the present invention is as described below: open working media and add flap 16, and add funnel 17 with medium and be satisfied with to add mouthful, working media enters by funnel 17 in the tank body of purging system, then lid 16 is closed and with locking.
Rotary air pressure relief valve 10 makes it be in open mode.
The air compressor machine control button that closes is adjusted to the required pressure of work with pressure.Air compressor machine output compressed air enters gas tank after oil water separator filters, gas tank compressed air enters control valve 12 through pipeline 11, and compressed air enters nozzle 14 behind control valve 12 and pipeline 20; Simultaneously, under suction function, granule medium is sucked in the output channel 9, and with the spray gun that enters cleaning machine after compressed air mixes.Operative employee's hand-hold washer spray gun with gun head nozzle alignment thing to be cleaned, is pushed Switch of spray pistol, ejects the back and acts on body surface to be cleaned with certain pressure, thereby reach the purpose on cleaning objects surface.In addition, according to the injection flow of how much regulating of the cleansing medium amount of spray gun ejection, and adjust air compressor machine pressure.After above-mentioned steps is finished, injection flow adjusting knob 6 usefulness locking nuts are locked.
The cleaning machine water pump button that closes switches on the pump, and treats water after the ejection of cleaning machine gun head, and after regulating water pump water yield valve and making its water yield reach the cleaning requirement, purging system just carries out normal cleaning.
After operation to be cleaned is finished, disconnect pump switch, disconnect the pneumatics switch, rotary air pressure relief valve 10 makes it be in closure state, and behind the cleaning work scene, whole cleaning is finished.
Be embodiment who has concrete technical parameter of the present invention below:
Working method: single hose; Dielectric capacity: 50kg; Working media consumption adjustable speed: 0-3kg/min; Compressed air pressure: 5-10kg/cm2; Compressed air require: be no less than 4m
3/ min; Main process equipment weight: 86kg; Overall dimensions: (length) 780cm * (wide) 780cm * (height) 1100cm; Power supply is equipped with: 200-240VAC, 1PH (50/60HZ), 6.3amps.
The technical parameter of used cleansing medium such as following table:
Medium character: white crystalline powder, odorless, flavor are salty, water-soluble, are insoluble to ethanol, and solution is alkalescent, and carbon dioxide is then emitted in heating, and this working media does not have any pollution to environment, can be used as to be food additives.
Other purposes of medium: be mainly used in fields such as food fermentation, pharmacy, process hides, ore dressing, smelting, extinguishing chemical, feed addictive, spirulina breeding, daily use chemicals, rubber, dyestuff, oil, environmental protection.
The packing specification of medium: 25 kilograms or 50 kilograms of multiple film woven bags, liner one deck polybag.It has following advantage: particle is thick, and coarse granule reaches 80 orders (864 μ m); Good fluidity is difficult to caking, and this product can not lump in 1 year under normal temperature environment; The whiteness height, whiteness is up to 94.5.
Purging system of the present invention is durable, and reinforced and charging, blow gas pressure is adjustable, thereby makes operation evenly smooth and easy, in addition, can install lighting device additional on the small of the stock according to user's needs, makes cleaning more thorough, convenient, efficient.
Claims (6)
1. environmental-protecting type high-efficient cleaning system comprises and does quick-fried cleaning main frame, air compressor, gas tank and water source, it is characterized in that: described dried quick-fried cleaning main frame comprises tank body, and tank body and described water source connect;
Tank body is supported by spike, the sealed air input nozzle that stretches in bottom, and this nozzle end opening is by pipeline and compressed air input control valve and the perforation of described gas tank, and described gas tank and described air compressor connect;
The end face of tank body has cleansing medium adding port, this interpolation mouthful sealed lid that is spirally connected;
Stretch into an efferent duct along the top of tank body, until the interior end of tank body, the end opening of efferent duct is suitable for reading relative with nozzle, and efferent duct cooperates with the sealed activity of the end face of tank body;
The efferent duct tube wall that is in the tank body has steam vent, is in the outer hinged flow governor motion in efferent duct top of tank body; Described flow control device comprises injection flow cross bar, fulcrum, injection flow adjusting knob, joystick, the top of injection flow cross bar and efferent duct is hinged, the middle part of injection flow cross bar and the end face of tank body are point articulated by propping up, and the other end and the joystick of injection flow cross bar are hinged; The middle part of injection flow cross bar is screwed into an injection flow adjusting knob, and the fulcrum at the lower end of injection flow adjusting knob and tank body top is spirally connected;
The suitable for reading affixed steering knuckle of efferent duct, the suitable for reading and output elbow of steering knuckle is affixed, and the outlet and the pipeline connection port of output elbow are affixed, and the outlet of pipeline connection port and spray feed pipeline are affixed, and the outlet of spray feed pipeline and spray gun connect;
The outer wall of tank body fixedly mounts an air pressure release, and this air pressure release and tank interior connect.
2. environmental-protecting type high-efficient cleaning system as claimed in claim 1 is characterized in that: described output elbow liner filler.
3. environmental-protecting type high-efficient cleaning system as claimed in claim 1 is characterized in that: described pipeline, control valve adopt screw to be fixed in the outer wall of tank body.
4. environmental-protecting type high-efficient cleaning system as claimed in claim 1 is characterized in that: described efferent duct is made by anti abrasive hardened steel.
5. as claim 1 or 4 described environmental-protecting type high-efficient cleaning systems, it is characterized in that: a guide plate is installed, the movable cooperation outside the bottom of described efferent duct between the two; The inwall welding of guide plate and tank body, guide plate has through hole.
6. environmental-protecting type high-efficient cleaning system as claimed in claim 1 is characterized in that: described nozzle is made by anti abrasive hardened steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101704798A CN101406889B (en) | 2008-04-22 | 2008-11-07 | Environmental-protecting type high-efficient cleaning system |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810060395.9 | 2008-04-22 | ||
| CN200810060395 | 2008-04-22 | ||
| CN2008101704798A CN101406889B (en) | 2008-04-22 | 2008-11-07 | Environmental-protecting type high-efficient cleaning system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101406889A CN101406889A (en) | 2009-04-15 |
| CN101406889B true CN101406889B (en) | 2010-08-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008101704798A Expired - Fee Related CN101406889B (en) | 2008-04-22 | 2008-11-07 | Environmental-protecting type high-efficient cleaning system |
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| Country | Link |
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| CN (1) | CN101406889B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057263B (en) * | 2015-09-16 | 2017-03-29 | 浙江同济科技职业学院 | Compressed air type cleaning equipment for machinery parts and its using method |
| CN105499245B (en) * | 2015-12-04 | 2017-03-22 | 臧汝涛 | Gas generator of water-free cleaning machine |
| CN111843849B (en) * | 2020-08-05 | 2022-03-01 | 江苏佰健环保科技有限公司 | Physical clearing process and clearing system for safe and environment-friendly aircraft skin paint layer |
| CN113996602A (en) * | 2021-11-02 | 2022-02-01 | 东南大学 | Method for cleaning drill dirt of hole channel of printed circuit board |
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2008
- 2008-11-07 CN CN2008101704798A patent/CN101406889B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN101406889A (en) | 2009-04-15 |
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Granted publication date: 20100811 Termination date: 20171107 |