CN101380990A - Plastic boat production method - Google Patents

Plastic boat production method Download PDF

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Publication number
CN101380990A
CN101380990A CNA2008101660573A CN200810166057A CN101380990A CN 101380990 A CN101380990 A CN 101380990A CN A2008101660573 A CNA2008101660573 A CN A2008101660573A CN 200810166057 A CN200810166057 A CN 200810166057A CN 101380990 A CN101380990 A CN 101380990A
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ship
plastics
polypropylene
plastic
seat
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CNA2008101660573A
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CN101380990B (en
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潘宇豪
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Liu Fengyong
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Abstract

The invention discloses a production method used for a plastic ship; the ship material of the plastic ship is polypropylene (PP) or flame retardant PP, modified PP, polycarbonate (PC), flame retardant PC, anti-aging ABS, PC/ABS alloy, PVC, PET, PBT, PPS, PA, glass fiber reinforced nylon and the like; the seat lining material on the plastic ship can be expandable polystyrene foam and the covering material thereof is PP; the quant head material is PP; the quant rod material is PP; the production method of the plastic ship has three types: mold forming method, cutting and welding forming method and injection molding method; the plastic ship has the advantages of light weight, anti-collision, anti-corrosion, anti-aging, convenient carrying and low production cost, and can be widely applied to the fields such as military affairs, succor, on-water motion, on-water game, and the like.

Description

A kind of production method of plastics ship
Affiliated technical field
The present invention relates to a kind of production method of plastics ship.
Background technology
At present, iron ship, wooden boat, ferry glass reinforced plastic boat or the like are arranged on the market, and do not have a kind of light weight, impact resistance, ageing-resistant plastics ship.Fight flood and relieve victims and earthquake relief work in the life boat that uses generally all want the several people lifting, bring certain difficulty to disaster relief work like this.Therefore, produce a kind of light weight, impact resistance, ageing-resistant plastics ship crucial meaning is just arranged.
Summary of the invention:
The production method that the purpose of this invention is to provide a kind of plastics ship.
In order to achieve the above object, a kind of plastics ship hull material of the present invention is polypropylene (PP) or polypropylene flame redardant, modified polypropene, polycarbonate (PC), fire-retardant polycarbonate, weatherproof ABS, the PC/ABS alloy, polyvinylchloride (PVC), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyphenylene sulfide (PPS), nylon (PA), glass fiber enhanced nylon etc., seat material liner on the ship is the expandable polystyrene foam, outsourcing material is a polypropylene, the proportion of polypropylene material is about 0.9, the proportion of polystyrene foamed material is about 0.6, these two kinds of materials can be done the water survival material, plastics ship slurry slurry head material is a polypropylene, and ship slurry bar material is a polypropylene.This ship can also be made into faltboat, so just is convenient to accumulating more and carries.
The specific embodiment of the present invention is:
1, compression molding method:
(1), opens the corresponding hull hot pressing die of system according to the size and the shape of hull; Size and shape according to boat seat are opened the corresponding seat hot pressing die of system; Size and shape according to the ship slurry are opened the corresponding ship slurry of system mould (ship slurry head can leave the system injection mould, and the system blow mold left by ship slurry bar); Open system corresponding foam mold (use the expandable polystyrene material, use foam mold, foaming on foam forming machine) according to folded polystyrene foam block size in the middle of the seat Plastic Parts and shape; Shape and size according to the velcro assembly set are opened the corresponding injection mould of system.
(2), plastic plate (as polypropylene board) is heated to 120~220 ℃ with infrared ray, the plastic plate (as polypropylene board) after will heating respectively then is pressed into certain shape in mould.
(3), several difform hull Moulded plastics spares are welded with ultrasonic welder, so just made successfully the shell of plastics ships.
(4), the ship slurry bar of the ship of injection mo(u)lding slurry head and blow molding (ship slurry bar blow molding, the centre is empty, so not only can alleviate the weight of ship but also can reduce the productive costs of shipbuilding) being welded into a complete ship starches.
(5), the seat Plastic Parts of compression moulding and the polystyrene foam spare of foaming are assembled into a complete seat.
(6), the plastic seat that assembles is installed on the plastics ship, plastics ship slurry is fixed on the plastics ship with the velcro assembly set.
2, cutting, welding fabrication method:
(1), shape and the big young pathbreaker's plastic plate according to the plastics ship is cut into certain shape, as use fold-resistant polypropylene sheet then to need folded seam is handled, processing method is that fold-resistant polypropylene sheet is handled with the electronic heating machine, the electronic heating machine utilizes temperature and pressure that plastic plate (as fold-resistant polypropylene sheet) is pressed into needed crease (crease can be made semicircular arc), take advantage of heat that crease is folded 2~3 times then immediately, folding amplitude is 90~180 degree.
(2), the plastic plate that cuts is combined into a plastics ship, with ultrasonic welder piece is welded then.
(3), the seat foam liner with cladding plate and foaming about the plastic seat of compression moulding is assembled into a complete plastic seat.
(4), the plastics ship slurry head of injection mo(u)lding and the ship slurry bar of blow molding are welded into a complete plastics ship slurry.
(5), plastics ship slurry is fixed on the plastics side of a ship with the velcro assembly set, plastic seat is installed on the plastics ship.
3, injection molding method:
(1), opens the corresponding hull injection mould of system according to the size and the shape of hull; Size and shape according to boat seat are opened the corresponding seat injection mould of system; Size and shape according to the ship slurry are opened the corresponding ship slurry of system injection mould, open the system blow mold according to the size of ship slurry bar; Open system corresponding foam mold (use the expandable polystyrene material, use foam mold, foaming on foam forming machine) according to folded polystyrene foam block size in the middle of the seat Plastic Parts and shape; Shape and size according to the velcro assembly set are opened the corresponding injection mould of system.
(2), with plastic pellet (as materials such as PP, PC, PET, PVC, PA, PBT, PPS, weatherproof ABSs) at the corresponding plastic hull mold injection molding of injection molding machine.
(3), several difform hull Plastic Parts are welded with ultrasonic welder, so just made successfully the shell of plastics ships.
(4), the ship slurry bar of the ship of injection mo(u)lding slurry head and blow molding (ship slurry bar blow molding, the centre is empty, so not only can alleviate the weight of ship but also can reduce the productive costs of shipbuilding) being welded into a complete ship with plastic welder starches.
(5), the seat Plastic Parts of injection mo(u)lding and the polystyrene foam spare of foaming are assembled into a complete seat.
(6), plastic hull and plastic seat are assembled, plastics ship slurry is fixed on the plastics ship with the velcro assembly set.
The invention has the beneficial effects as follows that the plastics gear has is in light weight, impact resistance, folded, the withstanding corrosion, ageing-resistant of folding, the characteristics that productive costs is low.Generally take 3 people's plastics ship, the total weight of its ship is about 15 kilograms, that is to say that ship like this can be shouldered away 1~2 for one.This plastics ship is widely used in military affairs, rescue, aquatic sports, field such as play waterborne.In addition, be equipped with miniature gasoline engine or storage battery equal power device can also for the plastics ship.
Embodiment 1 (compression molding method is produced the plastics ship)
(1), opens the corresponding hull hot pressing die of system according to the size and the shape of hull; Size and shape according to boat seat are opened the corresponding hot pressing die of system; Size and shape according to the ship slurry are opened the corresponding mould of system (ship slurry head leaves the system injection mould, and the system blow mold left by ship slurry bar); Size and shape according to plastic seat liner polystyrene foam size are opened the corresponding foaming mould of system; Shape and size according to the velcro assembly set are opened the system injection mould.
(2), plastic plate (as polypropylene board) is heated to 120~220 ℃ with infrared ray, the plastic plate (as polypropylene board) after will heating is respectively then sent into immediately in the mould and is pressed into certain shape with press.
(3), several difform Moulded plastics spares are welded with ultrasonic welder, so just made successfully the shell of plastics ships.
(4), the ship slurry bar of the ship of injection mo(u)lding slurry head and blow molding (injected plastics material and construct blow-molded are polypropylene, are empty in the middle of the blow molding of ship slurry bar, so not only can alleviate the weight of ship but also can reduce the productive costs of shipbuilding) is welded.
(5), the polystyrene foam seat infill panel of foaming and hot-forming plastics (as polypropylene) seat cladding plate are assembled into a complete plastic seat and (polystyrene foam plate are clipped in the polypropylene seat up and down between the cladding plate, the cladding plate up and down of polypropylene seat is connected with the bayonet socket form), and it is installed on the plastics ship.
(6), with injection machine with nylon pellet injection moulding velcro assembly set, then plastics ship slurry is fixed on the plastics side of a ship with the velcro assembly set.
Embodiment 2 (cutting, welding fabrication method are produced the plastics ship)
(1), according to the shape and the size of plastics ship, plastic plate (as PC sheet material) is cut into makes the required plate of plastics ship, then these plastics plates are welded with ultrasonic welder.
(2), plastic plate (as polypropylene board) is heated to 120~220 ℃ with the infrared ray heating device, then the plastic plate (as acrylic plastering sheet material) of heating is sent into the cladding plate up and down that is pressed into plastic seat in the press, again with the polypropylene of the polystyrene foam seat infill panel of foaming and compression moulding up and down cladding plate be assembled into a complete plastic seat (polystyrene foam plate is clipped in the polypropylene seat up and down between the cladding plate, and the cladding plate up and down of polypropylene seat is connected with the bayonet socket form).
(3), the polypropylene ship slurry head of injection mo(u)lding being starched bar with the polypropylene ship of blow molding welds with ultrasonic welder.
(4), with injection machine with nylon pellet injection moulding velcro assembly set, then plastics ship slurry is fixed on the plastics side of a ship with the velcro assembly set, plastic seat is installed on the plastics ship.
Embodiment 3 (, producing the folding plastic ship) with fold-resistant polypropylene sheet cutting, welding fabrication
(1), shape and the big young pathbreaker's fold-resistant polypropylene plastic plate according to the plastics ship is cut into certain shape, then the folded seam of fold-resistant polypropylene sheet is handled, processing method is that fold-resistant polypropylene sheet is handled with the electronic heating machine, the electronic heating machine utilizes temperature and pressure that fold-resistant polypropylene sheet is pressed into needed crease (crease can be made semicircular arc), take advantage of heat that crease is folded 2~3 times then immediately, folding amplitude is 90~180 degree.
(2), the fold-resistant polypropylene plastic plate that cuts is combined into a plastics ship, with ultrasonic welder piece is welded, and then the plastics ship is folded up.
(3), polypropylene board is heated to 120~220 ℃ with the infrared ray heating device, acrylic plastering sheet material after will heating is then sent into the cladding plate up and down that is pressed into plastic seat in the press, again with the polypropylene of the polystyrene foam seat infill panel of foaming and compression moulding up and down cladding plate be assembled into a complete plastic seat (polystyrene foam plate be clipped in the polypropylene seat up and down between the cladding plate, the cladding plate up and down of polypropylene seat is connected with the bayonet socket form), this plastic seat and above-mentioned plastic folded ship are packaging together, assemble during use again.
(4), (injected plastics material and construct blow-molded are polypropylene with the plastics ship slurry bar of the plastics ship of injection mo(u)lding slurry head and blow molding, in the middle of the blow molding of ship slurry bar is empty, so not only can alleviate the weight of ship but also can reduce the productive costs of shipbuilding) weld, then that plastics ship slurry is packaging together with the folding plastic ship.
(5), with injection machine with nylon pellet injection moulding velcro assembly set, then plastics ship slurry is wired up with the velcro assembly set, again plastics ship slurry and velcro assembly set are fixed on the plastics side of a ship together during use.
Embodiment 4 (injection molding method is produced the plastics ship)
(1), opens the corresponding hull injection mould of system according to the size and the shape of hull; Size and shape according to boat seat are opened the corresponding seat of system injection mould; Size and shape according to the ship slurry are opened the corresponding injection mould of system, open the system blow mold according to the size of ship slurry bar; Size and shape according to plastic seat liner polystyrene foam size are opened the corresponding foaming mould of system; Shape and size according to the velcro assembly set are opened the system injection mould.
(2), plastic pellet (as materials such as PP, PVC, PPS, PET, PBT, PC, PA, weatherproof ABSs) is used injection machine, with corresponding mold injection molding hull Plastic Parts.
(3), several difform hull Plastic Parts are welded with ultrasonic welder, so just made successfully the shell of plastics ships.
(4), the ship slurry bar of the ship of injection mo(u)lding slurry head and blow molding (injected plastics material and construct blow-molded are polypropylene, are empty in the middle of the blow molding of ship slurry bar, so not only can alleviate the weight of ship but also can reduce the productive costs of shipbuilding) is welded.
(5), plastics (as polypropylene) the seat cladding plate of the polystyrene foam seat infill panel of foaming and injection mo(u)lding is assembled into a complete plastic seat (polystyrene foam plate is clipped in the polypropylene seat up and down between the cladding plate, and the cladding plate up and down of polypropylene seat is connected with the bayonet socket form).
(6), with injection machine with nylon pellet injection moulding velcro assembly set, then plastics ship slurry is fixed on the plastics side of a ship with the velcro assembly set.

Claims (3)

1, a kind of plastics ship, it is characterized in that, the hull material of this ship is polypropylene (PP) or polypropylene flame redardant, modified polypropene, polycarbonate (PC), fire-retardant polycarbonate, weatherproof ABS, PC/ABS alloy, polyvinylchloride (PVC), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyphenylene sulfide (PPS), nylon (PA), glass fiber enhanced nylon, seat material liner on the plastics ship is the expandable polystyrene foam, outsourcing material is a polypropylene, and ship slurry head and ship slurry bar material are polypropylene.
2, the described a kind of plastics ship of claim 1 is characterized in that the production method of plastics ship has three kinds, the one, and compression molding method; The 2nd, cutting, welding fabrication method; The 3rd, injection molding method.
3, the described a kind of plastics ship of claim 1, it is characterized in that, the processing method of fold-resistant polypropylene sheet folded seam is, fold-resistant polypropylene sheet is handled with the electronic heating machine, the electronic heating machine utilizes temperature and pressure that fold-resistant polypropylene sheet is pressed into needed crease (crease can be made semicircular arc), take advantage of heat that folded seam is folded 2~3 times then immediately, folding amplitude is 90~180 degree.
CN200810166057A 2008-10-13 2008-10-13 Plastic boat Expired - Fee Related CN101380990B (en)

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Application Number Priority Date Filing Date Title
CN200810166057A CN101380990B (en) 2008-10-13 2008-10-13 Plastic boat

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Application Number Priority Date Filing Date Title
CN200810166057A CN101380990B (en) 2008-10-13 2008-10-13 Plastic boat

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CN101380990B CN101380990B (en) 2012-10-10

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102514685A (en) * 2011-12-14 2012-06-27 苏州市吴中区甪直荣华印花厂 Folding boat
CN101767630B (en) * 2010-01-30 2012-07-25 王崇高 Foldable type yacht
CN103213650A (en) * 2013-04-13 2013-07-24 王崇高 Skating boat
CN103224014A (en) * 2013-04-18 2013-07-31 王崇高 Portable and impact-resistant lifeboat at sea
CN103627132A (en) * 2013-11-12 2014-03-12 青岛广联达精密机械有限公司 Modified flame retardant environment-friendly alloy material
CN103895809A (en) * 2014-04-13 2014-07-02 王崇高 Plastic catamaran
CN104302542A (en) * 2012-03-28 2015-01-21 塞普吉尔有限公司 Canoe having two disconnectable hull sections
WO2016004770A1 (en) * 2014-07-10 2016-01-14 姜立平 Elastic structure anti-impact ship
CN106080962A (en) * 2016-08-18 2016-11-09 昆山耀和体育用品有限公司 A kind of aquatic sports ships and light boats and manufacture method thereof
CN106273086A (en) * 2016-08-30 2017-01-04 闽侯宏鑫塑胶有限公司 A kind of boats and ships make mould and Ship production post-cure setting process
CN106827749A (en) * 2016-12-21 2017-06-13 深圳三方无人技术有限公司 For the composite and its production technology of nonmetallic ship hull
CN110452531A (en) * 2019-08-29 2019-11-15 东莞市吉诺塑胶制品有限公司 A kind of weather resistant and corrosion resistant erosion plastic plate

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767630B (en) * 2010-01-30 2012-07-25 王崇高 Foldable type yacht
CN102514685A (en) * 2011-12-14 2012-06-27 苏州市吴中区甪直荣华印花厂 Folding boat
CN104302542B (en) * 2012-03-28 2019-10-25 北纬65度公司 There are two the dugout canoes of removable hull part for tool
CN104302542A (en) * 2012-03-28 2015-01-21 塞普吉尔有限公司 Canoe having two disconnectable hull sections
CN103213650A (en) * 2013-04-13 2013-07-24 王崇高 Skating boat
CN103224014A (en) * 2013-04-18 2013-07-31 王崇高 Portable and impact-resistant lifeboat at sea
CN103224014B (en) * 2013-04-18 2015-06-03 王崇高 Portable and impact-resistant lifeboat at sea
CN103627132A (en) * 2013-11-12 2014-03-12 青岛广联达精密机械有限公司 Modified flame retardant environment-friendly alloy material
CN103895809A (en) * 2014-04-13 2014-07-02 王崇高 Plastic catamaran
WO2016004770A1 (en) * 2014-07-10 2016-01-14 姜立平 Elastic structure anti-impact ship
CN105253248A (en) * 2014-07-10 2016-01-20 姜立平 Electric-structure crashproof frame body
CN106080962A (en) * 2016-08-18 2016-11-09 昆山耀和体育用品有限公司 A kind of aquatic sports ships and light boats and manufacture method thereof
CN106080962B (en) * 2016-08-18 2018-04-06 昆山耀和体育用品有限公司 A kind of aquatic sports ships and light boats and its manufacture method
CN106273086A (en) * 2016-08-30 2017-01-04 闽侯宏鑫塑胶有限公司 A kind of boats and ships make mould and Ship production post-cure setting process
CN106827749A (en) * 2016-12-21 2017-06-13 深圳三方无人技术有限公司 For the composite and its production technology of nonmetallic ship hull
CN110452531A (en) * 2019-08-29 2019-11-15 东莞市吉诺塑胶制品有限公司 A kind of weather resistant and corrosion resistant erosion plastic plate

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