Background technique
Along with electronic equipment usefulness constantly promotes, the temperature that is produced during its running is also more and more higher, and too high ambient temperature influences electronic equipment usefulness and stability easily, so heat-sink unit has become one of necessity outfit indispensable in the existing electronic equipment.Generally speaking, this heat-sink unit major part is selected the radiation fan of appropriate size for use to the volume of the electrical assembly in should electronic equipment, and in order to reduce the overall weight of this radiation fan, the impeller of this radiation fan utilizes the injection molding mode to make by plastic material mostly.
The impeller that utilizes the injection molding mode to make now, its each position member (for example: wheel hub, ring flat-plate or flabellum etc.) major part all is designed to have identical thickness, to keep the balance accuracy and the overall construction intensity of this impeller.Yet, above-mentioned existing impeller has following shortcoming in fact in forming process, for example: in the process of injection molding, utilize in the formingspace of plastic material via a forming die of a material feeding port injection of nozzle that shoots material fusion, usually the axial thickness to formingspace that should material feeding port is at least 0.3mm, suffered reverse resistance when shooting material to reduce this nozzle that shoots material; In addition, because entering this formingspace, the plastic material of this fusion of injection also can produce a backpressure simultaneously, and many more these backpressures of volume of this plastic material that injects are also big more, cause the plastic material of this fusion to be difficult in fact insert uniformly in the space of this formingspace away from this material feeding port.Thus, cause this impeller (promptly away from shaft core position, position away from this material feeding port) partial component (for example: ring flat-plate or flabellum etc.), especially the plastic material of this fusion is easy to generate the phenomenon of non-uniform mass behind the bending place of this formingspace of flowing through, and making each position of this impeller finished product be difficult to have uniform mass distribution in fact, it will cause reducing the whole machine balancing validity of this impeller.
Summary of the invention
The purpose of this invention is to provide a kind of impeller, this impeller more near the thickness of axis part more than or equal to thickness away from this position, alleviate the impeller overall weight and promote balance precision.
In order to achieve the above object, technological scheme provided by the invention is: a kind of impeller comprises: a core seat; Core seat is arranged at the shaft core position of this impeller; A top cover portion; Top cover portion connects described core seat, is directly extended to form towards the external diameter direction by the outer periphery of core seat; A ringwall portion; Ringwall portion is connected in the outer rim of top cover portion, axially is bent to form down by the outer periphery of top cover portion, and forms one first kink between this top cover portion and this ringwall portion, and the thickness of this ringwall portion is smaller or equal to the minimum thickness in this top cover portion; A ring flat-plate portion; Ring flat-plate portion is connected in the lower edge of ringwall portion, is bent to form by the lower edge radial outward of ringwall portion, and forms one second kink between this ringwall portion and this ring flat-plate portion, and the thickness of this ring flat-plate portion is less than the thickness of this ringwall portion; And several flabellums; Described flabellum is arranged on the outer periphery of described ring flat-plate portion.
First kink has an angle, and this angle is between 90 degree are spent to 110; Second kink has an angle, and this angle is between 30 degree are spent to 150; Each flabellum equidistantly is arranged in the outer periphery of ring flat-plate portion, and the thickness of each flabellum is smaller or equal to the thickness of ring flat-plate portion; Top cover portion near the thickness at the position in impeller axle center more than or equal to position thickness away from the impeller axle center.
Working principle of the present invention and beneficial effect: compared to existing impeller, desire in the process of injection molding, make its each position have identical thickness, the space that causes the plastic material of fusion to be difficult for tamping this formingspace on the contrary, cause existing impeller to be easy to generate shortcomings such as thickness and non-uniform mass at position away from its shaft core position, the present invention provides under the prerequisite of identical ejaculation pressure at this nozzle that shoots material, make this impeller more away from the position of its shaft core position, required moulding material is less than existing impeller relatively away from the required moulding material in the position of its shaft core position, and the thickness at each position of impeller of the present invention every through behind this kink respectively, reduce its thickness relatively, so when injection molding, need not increase ejaculation pressure, can make the plastic material of this fusion be more prone to tamp interior each space of this formingspace away from this material feeding port, like this, this each position of impeller finished product has preferable uniform thickness and mass distribution, make the present invention help to promote the whole machine balancing validity of this impeller really, and reduce the follow-up required time of adjustment balance of this impeller.
Embodiment
For above-mentioned and other purpose, feature and advantage of the present invention can be become apparent, preferred embodiment of the present invention cited below particularly, and cooperate appended graphicly, be described in detail below:
Generally speaking, owing to utilize the injection molding mode to make the impeller of radiation fan, the preferable plastic material (for example: polyphenylene sulfide, polypropylene, resin and polyether-ether-ketone etc.) of selecting for use of employed material, this plastic material has preferable flowability under molten state.The plastic material of this fusion injects in the formingspace of this impeller mould via the material feeding port of the corresponding impeller mould of nozzle that shoots material, with the main member positions such as wheel hub, ring flat-plate and flabellum of this impeller that is shaped; The common correspondence in the position of material feeding port is positioned at the shaft core position of this impeller, so that be positioned at each gap that the plastic material of this impeller mould can be filled in this formingspace uniformly.
Please refer to shown in Fig. 1,2, first embodiment of impeller of the present invention, impeller 1 has a core seat 10; Core seat 10 is arranged at the shaft core position of this impeller 1; A top cover portion 11; Top cover portion 11 connects core seats 10, directly extends to form a ringwall portion 12 towards the external diameter direction by the outer periphery of core seat 10; This ringwall portion 12 is connected in the outer rim of top cover portion 11, outer periphery by top cover portion 11 axially are bent to form down, and form one first kink between this top cover portion 11 and this ringwall portion 12, the thickness of this ringwall portion 12 is smaller or equal to the minimum thickness in this top cover portion 11; A ring flat-plate portion 13; Ring flat-plate portion 13 is connected in the lower edge of ringwall portion 12, is bent to form by the lower edge radial outward of ringwall portion 12, and forms one second kink between this ringwall portion 12 and this ring flat-plate portion 13, and the thickness of this ring flat-plate portion 13 is smaller or equal to the thickness of this ringwall portion 12; And several flabellums 14; Be respectively top cover portion 11, this wheel hub ringwall portion 12 and ring flat-plate portion 13 of wheel hub in regular turn according to its distance with respect to core seat 10 distances of this impeller 1, this top cover portion 11 and ringwall portion 12 one common peripheral are around forming an inner space a; Several flabellums 14 are extended by the outer periphery radial outward of this ring flat-plate portion 13 and to form, and respectively form equidistantly between this flabellum 14 and arrange.
Please refer to shown in Figure 2ly, it is first embodiment's of impeller of the present invention sectional view, and this impeller comprises one first kink 15 and one second kink 16 at least, and this first kink 15 is formed between this top cover portion 11 and the ringwall portion 12; This second kink 16 is formed between this ringwall portion 12 and the ring flat-plate portion 13.This first kink 15 has an angle theta 1 (that is this top cover portion 11 and this ringwall portion 12 angle) relatively, its angle theta 1 preferable between 90 degree between 110 degree; This second kink 16 has an angle theta 2 (that is this ringwall portion 12 and this ring flat-plate portion 13 angle), this angle theta 2 preferable between 30 degree between 150 degree.In addition, this top cover portion 11 is extended to form by the direct radial outward of the outer periphery of this core seat 10, and the thickness T 1 of this top cover portion 11 is greater than the thickness T 2 of this ringwall portion 12; The thickness T 2 of this ringwall portion 12 is greater than the thickness T 3 of this ring flat-plate portion 13; The thickness of each flabellum 14 selects to be same as the thickness T 3 of this ring flat-plate portion 13 in the present embodiment.
Shown in Fig. 1,2, utilizing the injection molding mode to form in the process of this impeller 1, the plastic material that this nozzle that shoots material can provide suitable ejaculation pressure to force fusion is carried and is packed in the formingspace of this impeller mould, yet in fact, with respect to the position of getting in this formingspace away from this material feeding port, then need bigger ejaculation pressure to push the space that the plastic material that forces this fusion fills up this position, but excessive ejaculation pressure makes impeller produce distortion easily and causes quality not good, and can cause too much shortcomings such as material waste.First embodiment of the invention is by at the thickness of the ringwall portion 12 of every this impeller 1 through its formed thereby behind this kink respectively of the plastic material of the fusion thickness less than the top cover portion 11 of this impeller 1 of the plastic material formed thereby of this fusion before not passing through this kink, make this impeller 1 have thin more thickness (for example: the thickness T 2 of this ringwall portion 12 is less than the thickness T 1 of this top cover portion 11) away from the position of the core seat 10 of this impeller 1 more, when utilizing the injection molding mode to form respectively this position of this impeller 1, it is few more away from the required moulding material in respectively this position of this core seat 10 more, like this, both save the spent material of this impeller 1, alleviated the overall weight of this impeller 1 again.
Since in the injection molding process, when being shaped, produce distortion if penetrate the excessive impeller that causes easily of pressure, and cause the quality condition of poor, the mass stability that less ejaculation pressure can be kept this impeller kept, and avoid the waste of raw material.Therefore, the present invention provides under the prerequisite of identical ejaculation pressure at this nozzle that shoots material, this impeller 1 is less than existing impeller away from the required moulding material in the position of its shaft core position relatively away from the required moulding material in the position of its shaft core position more, and the thickness at impeller of the present invention 1 each position every through its thickness of reduction relatively behind this kink respectively, so when injection molding, need not increase and penetrate pressure and can make the plastic material of this fusion be more prone to tamp in this formingspace each space away from this material feeding port, this each position of impeller 1 finished product has preferable uniform thickness and mass distribution like this, make the present invention help to promote the whole machine balancing validity of this impeller 1 really, and reduce the 1 follow-up required time of adjustment balance of this impeller.
Please refer to shown in Fig. 3,4, be second embodiment of invention impeller.Compared to first embodiment, several flabellums 14 of second embodiment axially bending up extend to form in the outer periphery of the ring flat-plate portion 13 of this impeller 1, and respectively this flabellum 14 is an arcuate structure; Respectively this flabellum 14 equidistantly encircles mutually and establishes the outer periphery that are arranged in this ring flat-plate portion 13; Top cover portion 11 near the thickness of impeller 1 axis part more than or equal to thickness away from impeller 1 axis part; The thickness T 1 of the top cover portion 11 of this impeller 1 phases down from these core seat 10 radial outward, but the minimum thickness of this top cover portion 11 is still more than or equal to the thickness T 2 of this ringwall portion 12, so both promoted the structural strength of this top cover portion 11, other position that makes this impeller 1 again has preferable uniform thickness and mass distribution after shaping.
As mentioned above, desire in the process of injection molding, to make its each position to have identical thickness compared to existing impeller, the space that causes the plastic material of fusion to be difficult for tamping this formingspace on the contrary, cause existing impeller to be easy to generate shortcomings such as thickness and non-uniform mass at position away from its shaft core position, among Fig. 2, impeller of the present invention forms each position and this each kink of impeller 1 by the injection molding mode, this each kink is arranged at the intersection between this each position, wherein, near the thickness T 1 of the top cover portion 11 in this impeller axle center thickness greater than this other position, and the thickness away from all the other positions in this impeller 1 axle center is more little more, so both alleviated the overall weight of this impeller 1, promote the uniformity of the mass distribution of this impeller 1 again, to increase balance precision.