CN101377207B - Fan impeller - Google Patents
Fan impeller Download PDFInfo
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- CN101377207B CN101377207B CN200710147566A CN200710147566A CN101377207B CN 101377207 B CN101377207 B CN 101377207B CN 200710147566 A CN200710147566 A CN 200710147566A CN 200710147566 A CN200710147566 A CN 200710147566A CN 101377207 B CN101377207 B CN 101377207B
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- impeller
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- kink
- ringwall
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Abstract
The present invention relates to a fan wheel, on which an axial base, a top cover part, an annular wall part, an annular plate part and a plurality of fan blades are formed by the way of injection molding; wherein, the axial base is arranged at an axial position on the fan wheel; the top cover part, which is connected with the axial base, is directly extended towards an exradial direction from the periphery of the axial base; the annular wall part, which is connected with the outer edge of the top cover part, is axially bent downwards from the periphery of the top cover part; a first bent part is formed between the top cover part and the annular wall part; the thickness of the annular wall part is less than or equal to the minimum thickness of the top cover part; the annular plate part, which is connected with the lower edge of the annular wall part, is radially bent outwards from the lower edge of the annular wall part; a second bent part is formed between the annular wall part and the annular plate part; the thickness of the annular plate part is less than or equal to the thickness of the annular wall part; the fan blades are arranged on the periphery of the annular plate part; and the thickness of the part close to the axis of the fan wheel is larger than the thickness of the part far from the axis of the fan wheel. Consequently, not only is the whole weight of the fan wheel reduced, but also the uniformity of the mass distribution of the fan wheel is increased, thus increasing the whole balance precision.
Description
Technical field
The present invention relates to a kind of impeller, particularly a kind ofly make, and phase down the thickness of this impeller, to promote the impeller of balance validity away from its shaft core position position through the injection molding mode.
Background technique
Along with electronic equipment usefulness constantly promotes, the temperature that is produced during its running is also increasingly high, and too high ambient temperature influences electronic equipment usefulness and stability easily, so heat-sink unit has become one of necessity outfit indispensable in the existing electronic equipment.Generally speaking; This heat-sink unit major part is selected the radiation fan of appropriate size for use to the volume of the electrical assembly in should electronic equipment; And in order to reduce the overall weight of this radiation fan, the impeller of this radiation fan utilizes the injection molding mode to process through plastic material mostly.
The impeller that utilizes the injection molding mode to process now, its each position member (for example: wheel hub, ring flat-plate or flabellum etc.) major part all is designed with identical thickness, to keep the balance accuracy and the overall construction intensity of this impeller.Yet; Above-mentioned existing impeller has disadvantage in fact in forming process; For example: in the process of injection molding; Utilize the nozzle that shoots material that the plastic material of fusion is injected via a material feeding port in the formingspace of a forming die, the axial thickness to formingspace that should material feeding port is at least 0.3mm usually, suffered reverse resistance when shooting material to reduce this nozzle that shoots material; In addition; Also can produce simultaneously a backpressure owing to inject this formingspace of plastic material entering of this fusion; And more these backpressures of volume of this plastic material that injects are also big more, cause the plastic material of this fusion to be difficult in fact insert uniformly in the space of this formingspace away from this material feeding port.Thus; Cause this impeller (promptly away from shaft core position; Position away from this material feeding port) partial component (for example: ring flat-plate or flabellum etc.); Especially the plastic material of this fusion is easy to generate the phenomenon of non-uniform mass behind the bending place of this formingspace of flowing through, and makes each position of this impeller finished product be difficult to have uniform mass distribution in fact, and it will cause reducing the whole machine balancing validity of this impeller.
Summary of the invention
The purpose of this invention is to provide a kind of impeller, this impeller more near the thickness of axis part more than or equal to thickness away from this position, alleviate the impeller overall weight and promote balance precision.
In order to achieve the above object, technological scheme provided by the invention is: a kind of impeller comprises: a core seat; Core seat is arranged at the shaft core position of this impeller; A top cover portion; Top cover portion connects described core seat, is directly extended to form towards the external diameter direction by the outer periphery of core seat; A ringwall portion; Ringwall portion is connected in the outer rim of top cover portion, axially is bent to form down by the outer periphery of top cover portion, and forms one first kink between this top cover portion and this ringwall portion, and the thickness of this ringwall portion is smaller or equal to the minimum thickness in this top cover portion; A ring flat-plate portion; Ring flat-plate portion is connected in the lower edge of ringwall portion, is bent to form by the lower edge radial outward of ringwall portion, and forms one second kink between this ringwall portion and this ring flat-plate portion, and the thickness of this ring flat-plate portion is less than the thickness of this ringwall portion; And several flabellums; Described flabellum is arranged on the outer periphery of described ring flat-plate portion.
First kink has an angle, and this angle is between 90 degree to 110 degree; Second kink has an angle, and this angle is between 30 degree to 150 degree; Each flabellum equidistantly is arranged in the outer periphery of ring flat-plate portion, and the thickness of each flabellum is smaller or equal to the thickness of ring flat-plate portion; Top cover portion near the thickness at the position in impeller axle center more than or equal to position thickness away from the impeller axle center.
A kind of impeller, it comprises first, second and third position and first and second kink and several flabellums: this first position corresponds to a top cover portion of a wheel hub of this impeller; This second position is connected in an end at this first position, and this second position corresponds to a ringwall portion of this impeller wheel hub; The 3rd position is connected in an end at this second position, and the 3rd position corresponds to a ring flat-plate position of this impeller; This first kink is connected between this first position and second position; This second kink is connected between this second position and the 3rd position; And these several flabellums are connected in the outer periphery at the 3rd position; Wherein: this impeller is near the thickness of this impeller axis part thickness greater than these other positions of impeller, and this impeller the thickness away from said all the other positions in this impeller axle center is more little more.
Working principle of the present invention and beneficial effect: compared to existing impeller, desire in the process of injection molding, make its each position have identical thickness; The space that causes the plastic material of fusion to be difficult for tamping this formingspace on the contrary; Cause existing impeller to be easy to generate shortcomings such as thickness and non-uniform mass at the position away from its shaft core position, the present invention provides under the prerequisite of identical ejaculation pressure at this nozzle that shoots material, and makes this impeller get over the position away from its shaft core position; Required moulding material is less than existing impeller relatively away from the required moulding material in the position of its shaft core position; And the thickness at each position of impeller of the present invention through behind this kink respectively, reduces its thickness, so when injection molding every relatively; Need not increase ejaculation pressure; Can make the plastic material of this fusion be more prone to tamp interior each space away from this material feeding port of this formingspace, like this, this each position of impeller finished product has preferable uniform thickness and mass distribution; Make the present invention help to promote the whole machine balancing validity of this impeller really, and reduce the follow-up required time of adjustment balance of this impeller.
Description of drawings
Fig. 1: first embodiment's of impeller of the present invention stereogram;
Fig. 2: first embodiment's of impeller of the present invention integral body is analysed and observe and the partial sectional view of flabellum;
Fig. 3: second embodiment's of impeller of the present invention stereogram;
Fig. 4: second embodiment's of impeller of the present invention integral body is analysed and observe and the partial sectional view of flabellum.
Wherein: the 1--impeller; The 10--core seat; The 11--top cover portion; 12--ringwall portion;
13--ring flat-plate portion; The 14--flabellum; The a--inner space; The thickness of T1--top cover portion
The thickness of T2--ringwall portion; The thickness of T3--ring flat-plate portion; θ 1--angle; θ 2--angle.
Embodiment
In order to let above-mentioned and other purpose, characteristic and the advantage of the present invention can be more obviously understandable, hereinafter is special lifts preferred embodiment of the present invention, and cooperates appended graphicly, elaborates as follows:
Generally speaking; Owing to utilize the injection molding mode to make the impeller of radiation fan; The preferable plastic material (for example: polyphenylene sulfide, polypropylene, resin and polyether-ether-ketone etc.) of selecting for use of employed material, this plastic material has preferable flowability under molten state.The plastic material of this fusion injects in the formingspace of this impeller mould, with the main member positions such as wheel hub, ring flat-plate and flabellum of this impeller that is shaped via the material feeding port of the corresponding impeller mould of nozzle that shoots material; The common correspondence in the position of material feeding port is positioned at the shaft core position of this impeller, so that be positioned at each gap that the plastic material of this impeller mould can be filled in this formingspace uniformly.
Please with reference to Fig. 1, shown in 2, first embodiment of impeller of the present invention, impeller 1 has a core seat 10; Core seat 10 is arranged at the shaft core position of this impeller 1; A top cover portion 11; Top cover portion 11 connects core seats 10, directly extends to form a ringwall portion 12 towards the external diameter direction by the outer periphery of core seat 10; This ringwall portion 12 is connected in the outer rim of top cover portion 11; Outer periphery by top cover portion 11 axially are bent to form down; And form one first kink between this top cover portion 11 and this ringwall portion 12, the thickness of this ringwall portion 12 is smaller or equal to the minimum thickness in this top cover portion 11; A ring flat-plate portion 13; Ring flat-plate portion 13 is connected in the lower edge of ringwall portion 12, is bent to form by the lower edge radial outward of ringwall portion 12, and forms one second kink between this ringwall portion 12 and this ring flat-plate portion 13, and the thickness of this ring flat-plate portion 13 is smaller or equal to the thickness of this ringwall portion 12; And several flabellums 14; According to top cover portion 11, this wheel hub ringwall portion 12 and ring flat-plate portion 13 that its distance with respect to core seat 10 distances of this impeller 1 is respectively wheel hub in regular turn, this top cover portion 11 and ringwall portion 12 one common peripheral are around forming an inner space a; Several flabellums 14 are extended by the outer periphery radial outward of this ring flat-plate portion 13 and to form, and respectively form equidistantly between this flabellum 14 and arrange.
Please with reference to shown in Figure 2, it is first embodiment's of impeller of the present invention sectional view, and this impeller comprises one first kink 15 and one second kink 16 at least, and this first kink 15 is formed between this top cover portion 11 and the ringwall portion 12; This second kink 16 is formed between this ringwall portion 12 and the ring flat-plate portion 13.This first kink 15 has an angle theta 1 (that is this top cover portion 11 and this ringwall portion 12 angle) relatively, and its angle theta 1 is preferable between 90 degree to 110 degree; This second kink 16 has an angle theta 2 (that is this ringwall portion 12 and this ring flat-plate portion 13 angle), and this angle theta 2 is preferable between 30 degree to 150 degree.In addition, this top cover portion 11 is extended to form by the direct radial outward of the outer periphery of this core seat 10, and the thickness T 1 of this top cover portion 11 is greater than the thickness T 2 of this ringwall portion 12; The thickness T 2 of this ringwall portion 12 is greater than the thickness T 3 of this ring flat-plate portion 13; The thickness of each flabellum 14 selects to be same as the thickness T 3 of this ring flat-plate portion 13 in the present embodiment.
Please refer again to Fig. 1, shown in 2; Utilizing the injection molding mode to form in the process of this impeller 1; The plastic material that this nozzle that shoots material can provide suitable ejaculation pressure to force fusion is carried and is packed in the formingspace of this impeller mould; Yet in fact,, need bigger ejaculation pressure push the space that the plastic material that forces this fusion fills up this position with respect to the position of getting in this formingspace away from this material feeding port; But excessive ejaculation pressure makes impeller produce distortion easily and causes quality not good, and can cause too much shortcomings such as material waste.First embodiment of the invention is through at the thickness of the ringwall portion 12 of every this impeller 1 through its formed thereby behind this kink respectively of the plastic material of the fusion thickness less than the top cover portion 11 of this impeller 1 of the plastic material formed thereby of this fusion before not passing through this kink; Make this impeller 1 have thin more thickness (for example: the thickness T 2 of this ringwall portion 12 is less than the thickness T 1 of this top cover portion 11) away from the position of the core seat 10 of this impeller 1 more; When utilizing the injection molding mode to form respectively this position of this impeller 1; It is few more away from the required moulding material in respectively this position of this core seat 10 more; Like this; Both save the spent material of this impeller 1, alleviated the overall weight of this impeller 1 again.
Since in the injection molding process, when being shaped, produce distortion if penetrate the excessive impeller that causes easily of pressure, and cause the quality condition of poor, the mass stability that less ejaculation pressure can be kept this impeller kept, and avoid the waste of raw material.Therefore; The present invention provides under the prerequisite of identical ejaculation pressure at this nozzle that shoots material; This impeller 1 is less than existing impeller away from the required moulding material in the position of its shaft core position away from the required moulding material in the position of its shaft core position more relatively; And the thickness at impeller of the present invention 1 each position every through its thickness of reduction relatively behind this kink respectively; So when injection molding, need not increase and penetrate pressure and can make the plastic material of this fusion be more prone to tamp in this formingspace each space away from this material feeding port; This each position of impeller 1 finished product has preferable uniform thickness and mass distribution like this, makes the present invention help to promote the whole machine balancing validity of this impeller 1 really, and reduces the 1 follow-up required time of adjustment balance of this impeller.
Please with reference to Fig. 3, shown in 4, be second embodiment of invention impeller.Compared to first embodiment, several flabellums 14 of second embodiment axially bending up extend to form in the outer periphery of the ring flat-plate portion 13 of this impeller 1, and respectively this flabellum 14 is an arcuate structure; Respectively this flabellum 14 equidistantly encircles each other and establishes the outer periphery that are arranged in this ring flat-plate portion 13; Top cover portion 11 near the thickness of impeller 1 axis part more than or equal to thickness away from impeller 1 axis part; The thickness T 1 of the top cover portion 11 of this impeller 1 phases down from these core seat 10 radial outward; But the minimum thickness of this top cover portion 11 is still more than or equal to the thickness T 2 of this ringwall portion 12; So both promoted the structural strength of this top cover portion 11; Other position that makes this impeller 1 again has preferable uniform thickness and mass distribution after shaping.
As stated, desire in the process of injection molding, to make its each position to have identical thickness, the space that causes the plastic material of fusion to be difficult for tamping this formingspace on the contrary compared to existing impeller; Cause existing impeller to be easy to generate shortcomings such as thickness and non-uniform mass at position away from its shaft core position; Among Fig. 2, impeller of the present invention forms each position and this each kink of impeller 1 through the injection molding mode, and this each kink is arranged at the intersection between this each position; Wherein, Near the thickness T 1 of the top cover portion 11 in this impeller axle center thickness greater than this other position, and the thickness away from all the other positions in this impeller 1 axle center is more little more, has so both alleviated the overall weight of this impeller 1; Promote the uniformity of the mass distribution of this impeller 1 again, to increase balance precision.
Claims (9)
1. impeller, it is characterized in that: this impeller comprises:
A core seat; Said core seat is arranged at the shaft core position of this impeller;
A top cover portion; Said top cover portion connects described core seat, is directly extended to form towards the external diameter direction by the outer periphery of core seat;
A ringwall portion; Said ringwall portion is connected in the outer rim of said top cover portion, axially is bent to form down by the outer periphery of said top cover portion, and forms one first kink between this top cover portion and this ringwall portion, and the thickness of this ringwall portion is less than the minimum thickness in this top cover portion;
A ring flat-plate portion; Said ring flat-plate portion is connected in the lower edge of said ringwall portion, is bent to form by the lower edge radial outward of said ringwall portion, and forms one second kink between this ringwall portion and this ring flat-plate portion, and the thickness of this ring flat-plate portion is less than the thickness of this ringwall portion; And several flabellums; Said flabellum is arranged on the outer periphery of said ring flat-plate portion.
2. impeller according to claim 1 is characterized in that: said first kink has an angle, and this angle is between 90 degree to 110 degree.
3. impeller according to claim 1 is characterized in that: said second kink has an angle, and this angle is between 30 degree to 150 degree.
4. impeller according to claim 1 is characterized in that: said each flabellum equidistantly is arranged in the outer periphery of said ring flat-plate portion, and the thickness of each flabellum is smaller or equal to the thickness of said ring flat-plate portion.
5. impeller, it comprises:
One first position corresponds to a top cover portion of a wheel hub of this impeller;
One second position is connected in the end at this first position, and this second position corresponds to a ringwall portion of this impeller wheel hub;
One the 3rd position is connected in the end at this second position, and the 3rd position corresponds to a ring flat-plate position of this impeller;
One first kink is connected between this first position and second position;
One second kink is connected between this second position and the 3rd position; And
Several flabellums are connected in the outer periphery at the 3rd position;
Wherein this impeller is near the thickness of this impeller axis part thickness greater than these other positions of impeller, and this impeller the thickness away from other positions of the said impeller in this impeller axle center is more little more.
6. impeller according to claim 5 is characterized in that: the outer periphery of said several flabellums at the 3rd position form equidistant arrangement.
7. impeller according to claim 5 is characterized in that: the thickness at said first position is greater than the thickness at said second position; The thickness at said second position is greater than the thickness at said the 3rd position; The thickness of said flabellum is smaller or equal to the thickness at said the 3rd position.
8. impeller according to claim 5 is characterized in that: said first kink has an angle, and this angle is between 90 degree to 110 degree.
9. impeller according to claim 8 is characterized in that: said second kink has an angle, and this angle is between 30 degree to 150 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710147566A CN101377207B (en) | 2007-08-27 | 2007-08-27 | Fan impeller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710147566A CN101377207B (en) | 2007-08-27 | 2007-08-27 | Fan impeller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101377207A CN101377207A (en) | 2009-03-04 |
| CN101377207B true CN101377207B (en) | 2012-09-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200710147566A Active CN101377207B (en) | 2007-08-27 | 2007-08-27 | Fan impeller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101377207B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106321509B (en) * | 2015-06-29 | 2019-02-12 | 苏州金鼎机械制造有限公司 | Cooling fan structure applied to generator |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1327129A (en) * | 2000-06-06 | 2001-12-19 | 上海林内有限公司 | Turbine fan for fume exhaust fan and fume exhaust fan with built-in turbine fan |
| CN1598737A (en) * | 2003-09-17 | 2005-03-23 | 日本电产株式会社 | Centrifugal fan |
| CN1734101A (en) * | 2004-08-10 | 2006-02-15 | 建准电机工业股份有限公司 | Blast and heat radiation fan wheel with sparse blades arrangement at air inlet side |
-
2007
- 2007-08-27 CN CN200710147566A patent/CN101377207B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1327129A (en) * | 2000-06-06 | 2001-12-19 | 上海林内有限公司 | Turbine fan for fume exhaust fan and fume exhaust fan with built-in turbine fan |
| CN1598737A (en) * | 2003-09-17 | 2005-03-23 | 日本电产株式会社 | Centrifugal fan |
| CN1734101A (en) * | 2004-08-10 | 2006-02-15 | 建准电机工业股份有限公司 | Blast and heat radiation fan wheel with sparse blades arrangement at air inlet side |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101377207A (en) | 2009-03-04 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20090304 Assignee: Kunshan Guangxing Electronics Co., Ltd. Assignor: Jianzhun Electric Motor Industry Co., Ltd. Contract record no.: 2013990000343 Denomination of invention: Pivot joint for fan wheel of super-thin small heat-dissipating fan Granted publication date: 20120905 License type: Common License Record date: 20130625 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CP02 | Change in the address of a patent holder |
Address after: The new Taiwan China Ya Lu Kaohsiung City No. 30 Lane 296 Patentee after: Jianzhun Electric Motor Industry Co., Ltd. Address before: Are China Taiwan Lingya Kaohsiung No. 120 12 floor 1 Patentee before: Jianzhun Electric Motor Industry Co., Ltd. |
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Application publication date: 20090304 Assignee: Kunshan Guangxing Electronics Co., Ltd. Assignor: Jianzhun Electric Motor Industry Co., Ltd. Contract record no.: 2018990000122 Denomination of invention: Pivot joint for fan wheel of super-thin small heat-dissipating fan Granted publication date: 20120905 License type: Common License Record date: 20180508 |
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| EE01 | Entry into force of recordation of patent licensing contract |