CN101363167B - Management system of sewing machine - Google Patents
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- CN101363167B CN101363167B CN2008101354898A CN200810135489A CN101363167B CN 101363167 B CN101363167 B CN 101363167B CN 2008101354898 A CN2008101354898 A CN 2008101354898A CN 200810135489 A CN200810135489 A CN 200810135489A CN 101363167 B CN101363167 B CN 101363167B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The invention provides a managing system for a sewing machine which can uniformly manages the startup control of multiple sewing machines. The invention is provided with a main managing device (2), multiple sewing machines (3), a conveying route (4); the managing device and the sewing machines are connected collaterally. The main managing device is provided with a managing side communication unit (27) processing the sending and receiving of the information among the sewing machines; and a managing side control unit (21) at least judging whether the multiple sewing machines process the startup and sending the judging result to the multiple sewing machines at most. The multiple sewing machines are provided with a sewing machine side communication unit (41) processing the sending and receiving among the managing devices; and a sewing machine side control unit (37) controlling the startup according to the judging result of the startup received from the sewing machine side communication unit (41) at least.
Description
Technical field
The present invention relates to a kind of Sewing machines management system that is suitable for managing uniformly the startup control of many Sewing machiness.
Background technology
Current, in the factory of the production of carrying out sewings, corresponding to take the kind of sewings or its production schedule as various the making on basis, configure various Sewing machiness.And, be respectively each Sewing machines configuration operation person, make by operator's operation.In addition, usually for the hem make, cuff is made, Buttonhole is made etc., and various operations are divided, operator's operation is suitable for implementing accordingly the Sewing machines of operation and makes.In addition, collect the duration of runs of each Sewing machines etc. from each Sewing machines, grasp the production status of the sewings that is undertaken by each Sewing machines, for the production of management.
Therefore, for example, as described in patent documentation 1, proposed a kind of apparatus for management of information of Sewing machines, it can show the recorded information of many Sewing machiness, grasps with multi-angle the information of Sewing machines, manages uniformly.
In the apparatus for management of information of this existing Sewing machines, can download, upload the work datas such as adjusted value of the running rate of Sewing machines, pin number, stitch data, tailoring pattern, Sewing machines, and show the running situation of Sewing machines or Sewing machines more change oil or pin etc. during the information such as warning that occur.
Patent documentation 1: JP 2003-326026 communique
Summary of the invention
But, in the apparatus for management of information of existing Sewing machines, the information of managing uniformly each Sewing machines although can show the information of many Sewing machiness, but in recent years, can't satisfy in order to carry out efficiently labor management, quality management and production management, corresponding to the state of each Sewing machines or each operator's condition and manage uniformly the requirement of the startup of each Sewing machines.
The object of the present invention is to provide a kind of management system of Sewing machines, it can make factory, manages uniformly the startup of many Sewing machiness.
To achieve these goals, the management system of the Sewing machines that the present invention relates to, it has: many Sewing machiness; The main management device, it carries out the management of many Sewing machiness; Transfer path, it is with aforementioned main management device and aforementioned many Sewing machines parallel joins, aforementioned main management device has the management-side communication unit, it is via aforementioned transfer path, between itself and aforementioned many Sewing machiness, carry out sending and receiving of information respectively, aforementioned many Sewing machiness have respectively the sewing machine side communication unit, it is via aforementioned transfer path, between itself and aforementioned main management device, carry out sending and receiving of information, it has: the management-side control module, it differentiates the condition whether each Sewing machines can start for aforementioned many Sewing machiness, it is differentiated the result be sent to respectively aforementioned many Sewing machiness; And the sewing machine side control module, according to the differentiation result that whether can start from aforementioned main management device transmission who is received by aforementioned sewing machine side communication unit, control starts at least for it.By adopting this structure, can utilize the main management device to carry out the startup control separately of many Sewing machiness being connected with the main management device more simple and reliablely.
Preferred aforementioned management-side control module forms, has the management-side storage part, it stores the startup discriminant information that whether can start be used to differentiating aforementioned many Sewing machiness at least, this management-side control module basis is stored in the startup discriminant information in the aforementioned management-side storage part, aforementioned many Sewing machiness is carried out respectively the differentiation that whether can start.By adopting this structure, can be easily and carry out reliably the startup control separately of many Sewing machiness, and prevent that in advance the operator from carrying out the wrong operation of making.
Preferred aforementioned management-side control module forms, to being stored in the startup discriminant information in the aforementioned management-side storage part and being compared by the sewing machine side information that sends from aforementioned sewing machine side communication unit that aforementioned management-side communication unit receives, for aforementioned many Sewing machiness, whether differentiation can start respectively.By adopting this structure, can be easily and carry out more reliably the startup control separately of many Sewing machiness, prevent in advance that more reliably the operator from carrying out the wrong operation of making.
Preferred aforementioned management-side control module forms, and the sewing machine side information from aforementioned sewing machine side communication unit transmission according to being received by aforementioned management-side communication unit updates stored in the startup discriminant information in the aforementioned management-side storage part.By adopting this structure, can be easily and carry out more reliably the startup control separately of many Sewing machiness.
Preferred aforementioned sewing machine side control module forms, and will from the differentiation result that whether can start of aforementioned main management device transmission, be presented on the display unit that is arranged on the Sewing machines.By adopting this structure, make the operator easily and reliably the identifying operation person wish whether the Sewing machines that operates can start.
Preferred aforementioned startup discriminant information, be from by factory's intrinsic information, operator's intrinsic information, Sewing machines intrinsic information, make at least one information of selecting the group that batch information and maintenance information consist of.By adopting this structure, can be easily and carry out reliably the differentiation of the startup control separately of many Sewing machiness.
Preferably in aforementioned management-side storage part, pre-stored stitch data be used to making operation, aforementioned management-side control module forms, can start in the situation that differentiate Sewing machines, with the stitch data that is stored in the aforementioned management-side storage part, be sent to Sewing machines from aforementioned management-side communication unit.By adopting this structure, prevent in advance that more reliably the operator from carrying out the wrong operation of making.
The effect of invention
According to the management system of the Sewing machines that the present invention relates to, playing can be easily and utilize reliably main management device, the excellent results such as startup control separately of many Sewing machiness that unified management is connected with the main management device.
Description of drawings
Fig. 1 is the integrally-built block diagram of wanting section of embodiment of the management system of the Sewing machines that the present invention relates to of expression.
Fig. 2 is the block diagram of the structure of wanting section of the main management device of presentation graphs 1 and Sewing machines.
Fig. 3 is the flow chart of action of embodiment of management system of the Sewing machines of key diagram 1.
The specific embodiment
Below, the embodiment explanation the present invention shown in reference to the accompanying drawings.
As shown in Figure 1, the Sewing machines management system 1 of present embodiment is made in the factory same, has: main management device 2, and it is made of master computer, work station, personal computer etc.; Many Sewing machiness 3; And transfer path 4, it is with main management device 2 and Duo Tai Sewing machines 3 parallel joins.
As shown in Figure 2, aforementioned main management device 2 is used for each Sewing machines 3 of unified management, and it has management-side control module 21.
Aforementioned management-side control module 21 has the microprocessor (MPU) 22 and the management-side storage part (memory) 23 that work as arithmetic element at least.On this management-side control module 21, the clock circuit 24 of linkage record time, as the display unit such as display 25 of display unit, as the input units such as keyboard 26 of input block, via transfer path 4 respectively its with many Sewing machiness 3 between carry out the sending and receiving of information (communication) as the management-side communicator 27 of management-side communication unit and not shown comprise power switch at interior various switches etc.In addition, also can replace aforementioned MPU and central processing unit (CPU) is set.
In addition, be not limited to keyboard as input block, also image analyzer, mouse etc. can be used more than 2 or 2 alone or in combination.
In addition, on management-side control module 21, according to the needs of design philosophy etc., can the linkage record device etc. various peripheral equipments.
Aforementioned management-side storage part 23 has: ROM 23a and the RAM23b of suitable memory capacity; And than the external memory 23c of large storage capacity.
In aforementioned ROM 23a, the control program of initial setting action and data thereof etc. are carried out in storage at least.
In aforementioned RAM 23b, the operational data of store M PU 22 and intermediate data etc. use as the working region at least, when carrying out information processing, read essential program or data and storage from external memory 23c.
As said external storage device 23c, adopt hard disk or used the RAID etc. of a plurality of hard disks, it is stored for management at least as all Sewing machiness 3 of management object and program and the data of the program that is used for communicating by letter with the Sewing machines 3 of all management objects etc. and data and the processing sewing machine side information described later of collecting by communicating by letter with the Sewing machines 3 of all management objects, simultaneously, also store the various data such as information processing result, operating system, device driver, and various programs or the data such as stitch data.
As the program and the data that are used for aforementioned Sewing machines 3 management, can enumerate various programs and various data, comprising: be used for differentiating the program (startup discriminating program) whether the Sewing machines 3 of all management objects can start; And be used for to differentiate the program that the differentiation result that whether can start and each Sewing machines 3 communicate (sending and receiving).
Aforementioned startup discriminating program, store among the external memory 23c of management-side storage part 23, when carry out processing action, according to the startup discriminant information of reading in from external memory 23c the RAM23b, respectively the Sewing machines 3 of all management objects is carried out the differentiation that whether can start.
In addition, as aforementioned startup discriminating program, the sewing machine side information that is sent by sewing machine side communication unit described later that is stored in the startup discriminant information in the management-side storage part 23 and received by the management-side communicator 27 as the management-side communication unit is compared, differentiate respectively many Sewing machiness 3 and whether can start.
As aforementioned startup discriminant information, can enumerate the Sewing machines intrinsic information of factory's intrinsic information of each factory, operator's intrinsic information of each operator, every Sewing machines, maintenance information of making batch intrinsic information and every Sewing machines that each is made batch etc.
In addition, as starting discriminant information, can be from by factory's intrinsic information, operator's intrinsic information, Sewing machines intrinsic information, make at least one that select the group that batch information and maintenance information etc. consist of.
That is to say, starting discriminant information can set according to the needs of design philosophy etc.
As aforementioned factory intrinsic information, comprise working day, working time of factory etc.
As aforementioned operation person's intrinsic information, comprise the operator ID that distributes to the operator for the identifying operation person, comprise max-timeout working time that the operator is allowed makes at interior working time (comprise and turning out for work day off), the expression hem of distributing to the operator, cuff is made, Buttonhole is made, nail catcher etc. is made job content divides as operation the level of skill information of making batch (setting according to schedule planning), operator etc.
As aforementioned Sewing machines intrinsic information, comprise the adeditive attribute etc. which kind of the Sewing machines ID that distributes to Sewing machines 3 in order to identify Sewing machines 3, expression Sewing machines 3 be suitable for and make the Sewing machines of batch operation.
As the aforementioned batch intrinsic information of making, comprising: to make batch and distribute to batch ID that makes that makes batch in order to identify; And the adeditive attribute of making batch etc., it comprises that the plan of setting according to the production schedule makes quantity and make quantity by the accumulation (reality) that action produces of making of Sewing machines 3.
As aforementioned maintenance information, comprising: the predefined replacing date that the light source of illumination, pin, line cutting knife, lubricated wet goods are safeguarded required apparatus of repair parts; And the adeditive attribute of the maintenance of each Sewing machines 3 etc., it comprises the accumulation duration of runs and/or the cumulative frequency (accumulation pin number or accumulation tangent line number of times etc.) of apparatus of repair parts.
In addition, be stored in the information such as accumulation duration of runs that accumulation overtime work time in the management-side storage part 23, accumulation makes accumulation conduction time, the Sewing machines 3 of accumulation duration of runs of apparatus of repair parts of quantity, Sewing machines 3 and/or cumulative frequency, Sewing machines 3, the communication of the sewing machine side information by coming from Sewing machines 3 becomes the lastest imformation that can upgrade.Therefore, externally among the storage device 23c, storage is in order to upgrade aforementioned various information required program and data.
Certainly, aforementioned various information are according to the sewing machine side information that is sent by the sewing machine side communication unit and by MPU 22 computings, its operation result, and the information that namely is updated is stored among the external memory 23c of management-side storage part 23.
That is to say, management-side control module 21 is according to sending and by the sewing machine side information that the management-side communicator 27 as the management-side communication unit receives from the sewing machine side communicator described later 41 as the sewing machine side communication unit via transfer path 4, updates stored in the renewable information among the startup discriminant information among the external memory 23c.
Startup discriminant information except accumulation duration of runs of accumulation conduction time, Sewing machines 3 of accumulation duration of runs of quantity, apparatus of repair parts and/or cumulative frequency, Sewing machines 3 is made in aforementioned accumulation overtime work time, accumulation, use in advance input unit 26 inputs, be stored among the external memory 23c of management-side storage part 23.
In addition, what is called is accumulated conduction time, refer to time of carrying out stored counts to during the power connection of Sewing machines 3, what is called is accumulated the duration of runs, refer to when the making of Sewing machines 3, to the time of carrying out stored counts during the sewing machine electromotor rotation, so-called accumulation pin number and accumulation tangent line number of times are pin number and the tangent line number of times of stored counts.
In addition, accumulate conduction time, be used for the replacing date of the lighting source changed according to the time of Sewing machines 3 power connections etc. is differentiated, accumulate the duration of runs, be used for the replacing date of the lubricated wet goods changed according to the driving time of sewing machine electromotor is differentiated, accumulation pin number, be used for the replacing date of the pin changed according to accumulation pin number etc. is differentiated, accumulation tangent line number of times is used for the replacing date of the line cutting knife changed according to accumulation tangent line number of times etc. is differentiated and accumulates the calculating of making quantity.Aforementioned lighting source, lubricating oil, pin, cloth cutting knife etc. are referred to as apparatus of repair parts.
In the external memory 23c of aforementioned management-side storage part 23, the adjusted value etc. of also storing each tailoring pattern, pin number and Sewing machines 3 of making batch make the required various stitch datas of action and be managed the Sewing machines 3 that side control module 21 differentiates for starting and carry out program and the data that stitch data is communicated by letter.
In addition, also can adopt will with make batch corresponding stitch data and be stored in structure in the sewing machine side storage part 39 described later.
In addition, also can adopt in the external memory 23c of management-side storage part 23, storage is for required program and data of information such as the working condition that shows each Sewing machines 3 or warnings.
As shown in Figure 2, aforementioned each Sewing machines 3 has: sewing machine main body 31; And control panel 32, it is connected with this sewing machine main body 31.
Aforementioned sewing machine main body 31 has: the various actuators 33 such as sewing machine electromotor, and it is used for applying driving force to the drive system that comprises not shown machine spindle (upper axle); And various sensors 34, it is used for the detection of exercises or the detection of position etc.; And various switches 35, it comprises not shown power switch.
As aforementioned switches 35, comprising: tramped with one's feet into and starting switch (beginning switch) 35a that floor push of operating etc. consists of by user when beginning to make; And after end is made, the tangent line switch 35b that when tangent line, operates etc.
Aforementioned control panel 32 has touch panel 36.This touch panel 36 constitutes, and at the back side as the sensor of the transparent sheet-like of input block, configuration is as the display floater of display unit.On this touch panel 36, be provided for the display part 36a of various information demonstrations and be used for the operating portion 36b that various input informations operate.
The 36b of aforementioned operation section has a plurality of action buttons, and with demonstrations such as pictorial symbolizations, the user carries out the function of shown action button with finger contact or the display part of pressing each action button in the predefined position of touch panel 36 for it.In addition, as the demonstration of action button, can adopt drop-down menu, can be associated with the operation of assigned operation button, the pictures such as action button demonstration of the 36b of handover operation section.Thus, can easily realize raising and the miniaturization of the operability of operating portion 36b.In addition, the configuration of each action button is as long as set according to the needs of design philosophy etc.
Certainly, also can not use touch panel 36, and adopt the structure that existing known display unit and input block are set respectively.
Aforementioned touch panel 36 is configured on control box, the housing (not shown) corresponding to the regulation shape of the application target of controller etc., and touch panel 36 is in housing, with sewing machine side control module 37 electrical connections that are configured in touch panel 36 rear side.In addition, control panel 32 can fixed configurations on sewing machine main body, also can configure away from sewing machine main body 31, carrying out operated from a distance by the operator.
Aforementioned sewing machine side control module 37 has MPU 38 and the sewing machine side storage part (memory) 39 that works as arithmetic element at least.Clock circuit 40 of linkage record time etc. on this sewing machine side control module 37.In addition, on sewing machine side control module 37, also connect actuator 33, sensor 34, switch 35 of sewing machine main body 31 etc.In addition, on sewing machine side control module 37, connect via transfer path 4 the sewing machine side communicator 41 as the sewing machine side communication unit that the information of carrying out sends and receives between itself and main management device 2.Also can replace above-mentioned MPU38 and CPU is set.
Aforementioned sewing machine side storage part 39 has: the ROM 39a of suitable capacity; The RAM 39b of suitable capacity; Capacity is less than the external memory 39c (auxilary unit) of the external memory 23 of main management device 2.
At least program and the data thereof that initial setting moves are carried out in storage in aforementioned ROM 39a.
At least operational data of store M PU 38 and intermediate data etc. in aforementioned RAM 39b use as the working region, when carrying out information processing, read in essential program or data and storage from auxilary unit 39c.
As aforementioned auxilary unit 39c, can use hard disk, the flash memory that can freely dismantle or storage card etc., in this auxilary unit 39c, at least the storage action control that is used for Sewing machines 3 each several parts be used for communicating by letter with main management device 2 supervisor and data, be used for sewing machine side information is sent to main management device 2 program and the data of (communication), processing is by program and information from the resulting information of communication of main management device 2, the various data such as information processing result, operating system, device driver, the Sewing machines ID that distributes in order to identify and various program or data.
Program and data as the action control that is used for aforementioned Sewing machines 3, can enumerate following various program or various data, it comprises at least: being used for will be from the input message of touch panel 36 inputs, be stored in the information of auxilary unit 39c and program and the data that are sent to main management device 2 by the sewing machine side information that the operation of Sewing machines 3 or actuating signal etc. consist of; And according to the differentiation result that whether can start who sends from main management device 2, make the startup of Sewing machines 3, effective or invalid program when being making operation starting switch 35a.In addition, can enumerate will be presented at from the differentiation result that whether can start that main management device 2 sends be arranged on the Sewing machines 3 as program and data on the display part 36a of the touch panel 36 of display unit.In this case, as the demonstration of the display part 36a of display unit, for example can enumerate: show to allow or do not allow (forbidding) to use the picture disply (standard picture or error picture) of Sewing machines 3; Or expression allows or does not allow the demonstration etc. of the picture disply (standard picture or error picture) of overtime work.
In addition, the management-side control module 21 of main management device 2, for example can receive from the application information of the overtime work of the operating portion 36b of touch panel 36 input, be to begin with it having or not of overtime work and the notice of the finish time (overtime work constantly communicate by letter), calculate the accumulation overtime work time; Receive the notice (communication of enabling signal) of the number of operations of starting switch 35a, calculate accumulation and make quantity; The power connection of reception Sewing machines 3 and disconnection notice (power supply communication constantly) is constantly calculated and is accumulated conduction time; Receive the startup of Sewing machines 3 and stop notice (communication of Startup time) constantly, calculate and accumulate the duration of runs; Reception is calculated accumulation pin number from the notice (communication of pin signal) of the detection signal of the rotating speed of the machine spindle of sensor; Receive the notice (communication of tangent line signal) of the operation signal of tangent line switch 35b, calculate accumulation tangent line number of times.
In addition, also can be corresponding to the needs of design philosophy etc., utilize counter that accumulation conduction time, accumulation duration of runs, accumulation pin number, accumulation tangent line number of times etc. are counted, it is stored among the auxilary unit 39c of Sewing machines 3.In this case, accumulate conduction time, accumulate the duration of runs, accumulate the pin number, accumulate tangent line number of times etc., before Sewing machines 3 starts, be sent to the management-side control module 21 of main management device 2.
By aforementioned Sewing machines ID, enabling signal, the power supply moment, Startup time, pin signal, tangent line signal and from the overtime work that has that it's too late of the operator ID of touch panel 36 inputs, overtime work constantly, make a batch ID, consist of the 2 sewing machine side information that send from the sewing machine side communication unit to the main management device of present embodiment.
In addition, the formation of sewing machine side information can be corresponding to the needs of design philosophy etc. and change, delete or append.
Return Fig. 1, aforementioned transfer path 4 is used for carrying out each other sending and receiving of information at main management device 2 and Duo Tai Sewing machines 3 respectively, can be wireless, also can be wired.In addition, as the communication specification, can be from existing known all size, select according to the needs of design philosophy etc.Certainly, in the communicating by letter of main management device 2 and each Sewing machines 3, use the agreement corresponding to predefined communication specification.
Below, describe for the effect of the present embodiment that is consisted of by aforementioned structure.
As shown in Figure 3, the management system 1 of present embodiment according to the operation instruction and the Sewing machines 3 of appointment, is carried out making operation to the power switch of this Sewing machines 3 by user selection, to Sewing machines 3 pluggeds, thus beginning.Then, in step ST01, the operating portion 36b of the touch panel 36 of operation Sewing machines 3, input operation person ID, make the information such as overtime moment that has that it's too late of a batch ID, overtime work, enter following step ST02, the confirming button of the input message of operation setting on the operating portion 36b of touch panel 36 is determined input operation, enters following step ST03.
Then, in step ST03, sewing machine side control module 37 will and be stored in the Sewing machines information that comprises the sewing machine side information such as Sewing machines ID, the power connection moment among the auxilary unit 39c by the input message of touch panel 36 input, via transfer path 4, be sent to the management-side communicator 27 of main management device 2 by sewing machine side communicator 41, enter following step ST04.
In addition, under accumulation conduction time, accumulation duration of runs, accumulation pin number, accumulation tangent line number of times etc. are stored in situation in the sewing machine side storage part 39 of Sewing machines 3, its data are sent to management-side communicator 27.
Then, in step ST04, whether main management device 2 is differentiated management-side communicators 27 and is received and comprise the sewing machine side information that sends from sewing machine side communicator 41 in interior information.In the situation that this differentiation result is no (not receiving), standby is until receive.
For being in the situation of (receiving), enter following step ST05 in the differentiation result who is obtained by abovementioned steps ST04, in step ST05, differentiate Sewing machines 3 and whether can start.
The differentiation whether this Sewing machines 3 can start is implemented according to the startup discriminant information that is stored in the management-side storage part 23.
For example, according to factory's intrinsic information, maintenance information, differentiate Sewing machines 3 and whether can start.Specifically, differentiate the moment that receives from the information of Sewing machines 3, whether be working day, the working time of factory, allow to start under it is the situation of working day, working time of factory, be not that the working day of factory, next permission of situation of working time start.
In addition, differentiate the apparatus of repair parts that pin, line cutting knife, the lubricated wet goods of Sewing machines 3 need to safeguard the replacing date, namely accumulate the accumulation conduction time of the duration of runs and/or cumulative frequency, Sewing machines 3, the accumulation duration of runs of Sewing machines 3, for the Sewing machines 3 that receives this Sewing machines information, whether arrive predefined maximum, do not allow to start reaching in the peaked situation, do not allow in the peaked situation to start reaching.
In addition, the differentiation whether this Sewing machines can start, by being stored in the startup discriminant information in the management-side storage part 23 by 21 pairs of management-side control modules, and comparing and implement by the sewing machine side information that sends from sewing machine side communicator 41 that management-side communicator 27 receives.
Specifically, relatively be stored in operator ID, the Sewing machines ID in the management-side storage part 23 and make a batch ID, with operator ID, the Sewing machines ID of the sewing machine side information that in step ST04, receives and whether make batch ID consistent, in the situation that consistent permission starts, in inconsistent situation, do not allow to start.
That is to say, under Sewing machines 3 is suitable for the situation of making batch that the user carries out operation, allow the startup of Sewing machines 3.
In addition, as the sewing machine side information that in step ST04, receives, in the situation that there is the overtime work application, corresponding to the operator ID that in step ST04, receives, on the accumulation overtime work time in being stored in management-side storage part 23, add from the overtime work time (zero hour and the finish time) of Sewing machines 3 notices, upgrade the accumulation overtime work time, whether the accumulation overtime work time after relatively upgrading surpasses the max-timeout working time of operator's intrinsic information, do not allow overtime work in the situation that surpass, do not allow overtime work in the situation that surpass.
In addition, in the situation that do not surpass the max-timeout working time, the accumulation overtime work time after the renewal, corresponding to the operator ID that in step ST04, receives, be stored in the management-side storage part 23, in the situation that surpass the max-timeout working time, the cumulative operational time before upgrading directly is kept in the management-side storage part 23.
Therefore, in the management system of present embodiment, whether Sewing machines 3 can start, according to separately factory's intrinsic information, operator's intrinsic information, Sewing machines intrinsic information, make batch intrinsic information and maintenance information is differentiated.
Differentiation result at abovementioned steps ST05 is to be in the situation of (allowing Sewing machines 3 to start), enter following step ST06a, among the step ST06a below, with the information (data) that allows Sewing machines 3 to start, be that sewing machine side control module 37 makes the effective information of starting switch 35a, stitch data in being stored in management-side storage part 23 is sent to the Sewing machines 3 that receives in step ST04, enter following step ST07.
Differentiation result at abovementioned steps ST05 is in the situation of no (not allowing Sewing machines 3 to start), enter following step ST06b, among the step ST06b below, with the information (data) that does not allow Sewing machines 3 to start, be that sewing machine side control module 37 makes the invalid information of starting switch 35a, be sent to the Sewing machines 3 that in step ST04, receives, enter following step ST07.
Then, in step ST07, sewing machine side control module 37 is differentiated sewing machine side communicator 41 and whether is received (response receives) from the information of management-side communicator 27.In the situation that its differentiation result is no (without receiving), standby is until there is reception.
For being in the situation of (receiving), enter following step ST08 in the differentiation result who is obtained by abovementioned steps ST07.
Then, in step ST08, whether sewing machine side control module 37 is differentiated the information that receives and is allowed Sewing machines 3 to start, differentiation result at step ST08 is in the situation of no (not allowing Sewing machines 3 to start), enters following step ST09a, among the step ST09a below, sewing machine side control module 37 makes the starting switch 35a of Sewing machines 3 invalid, simultaneously, on the display part 36a of touch panel 36, show that the demonstration, for example error picture that do not allow to start also finish.
As this error picture, can enumerate the demonstrations such as " can not use Sewing machines today ", " can not use Sewing machines ", " can not overtime work ", " please change pin ", " please more oil change ", " please more thread-changing cutting knife ", the situation of alone or in combination two or more demonstrations.
In addition, the demonstration of " can not overtime work " also can be carried out during the concluding time arriving work.This is because the operator of Sewing machines 3 before arriving the work concluding time, uses the Sewing machines 3 of appointment to make operation.
Differentiation result at abovementioned steps ST08 is to be in the situation of (allowing Sewing machines 3 to start), enter following step ST09b, among the step ST09b below, sewing machine side control module 37 is stored in the stitch data that receives in the sewing machine side storage part 39, make simultaneously starting switch 35a effective, and on the display part 36a of touch panel 36, show that the demonstration, for example standard picture that allow to start also finish.
In addition, allow to start in the situation of demonstration at the display part 36a of touch panel 36, the operator is by operation start switch 35a, make Sewing machines 3 startups and make operation, simultaneously, to send in order calculating to management-side control module 21 and to make accumulation conduction time, accumulation duration of runs, accumulation pin number, accumulation tangent line number of times, accumulation quantity etc. and the number of operations (notice of enabling signal) of essential starting switch 35a; Send the startup of Sewing machines 3 and stop constantly (notice of Startup time) to management-side control module 21; Send the detection signal (notice of pin signal) of the rotating speed of machine spindle to management-side control module 21; Send the operation signal (notice of tangent line signal) of tangent line switch 35b to management-side control module 21; The power connection that sends Sewing machiness 3 to management-side control module 21 constantly and cut off the electricity supply constantly etc.
In addition, in the situation that do not allow Sewing machines 3 to start, operator or attendant carry out the wrong Recovery processings such as apparatus of repair parts replacing.And, if will finish the situation input touch panel 36 of wrong Recovery processing, then this information is sent to management-side control module 21, and management-side control module 21 will be stored in the part of the startup discriminant information in the management-side storage part 23, the accumulation duration of runs and/or the cumulative frequency of for example apparatus of repair parts is updated to initial value.
Therefore, can be in management-side storage part 23, storage is according to carrying out the required program of Data Update and data from the wrong Recovery processing information of touch panel 36 inputs.
In addition, in the above description, receive the information that the Sewing machines 3 from many Sewing machiness 3 that connected sends with main management device 2, be that example is illustrated with the situation that whether can start the Sewing machines 3 that is sent to this information of transmission, but main management device 2 can all carry out same processing to any Sewing machines 3 that connects certainly.
Thus, according to the management system 1 of present embodiment, can be carried out by main management device 2 the startup control separately of many Sewing machiness 3 that are connected with main management device 2.Its result, play that prior art can't manage, can be easily and excellent results such as startup control separately of many Sewing machiness of unified management 3 reliably.
In addition, management system 1 according to present embodiment, because can be according to the startup discriminant information that is stored in the management-side storage part 23, carry out the startup control separately of a plurality of Sewing machiness 3 of being connected with main management device 2, so can be easily and carry out reliably the startup control separately of many Sewing machiness 3, and can prevent in advance that the operator from carrying out the wrong operation of making.
In addition, management system 1 according to present embodiment, because can be with the startup discriminant information that is stored in the management-side storage part 23, compare with the sewing machine side information that sends from sewing machine side communicator 41 that is received by management-side communicator 27, carry out the startup control separately of many Sewing machiness 3 that are connected with main management device 2, so can be easily and carry out reliably the startup control separately of many Sewing machiness 3, and can prevent in advance the operation of making of mistake that the operator carries out.
In addition, management system 1 according to present embodiment, because it forms, according to the sewing machine side information from 41 transmissions of sewing machine side communicator that is received by management-side communicator 27, update stored in the startup discriminant information in the management-side storage part 23, so can be easily and carry out more reliably the startup control separately of many Sewing machiness 3.
In addition, management system 1 according to present embodiment, because it forms, sewing machine side control module 37 will be from the differentiation result that whether can start of main management device 2 transmissions, be presented on the display part 36a as the touch panel 36 of display unit that is arranged on the Sewing machines 3, so, can make the operator easily and reliably the identifying operation person wish whether the Sewing machines 3 that operates can start.
In addition, management system 1 according to present embodiment, because start discriminant information and be from by factory's intrinsic information, operator's intrinsic information, Sewing machines intrinsic information, make at least one information of selecting the group that batch information and maintenance information consist of, so can be easily and carry out reliably differentiation as the startup control separately of many Sewing machiness 3 of management object.
That is to say, because can be according to the needs of design philosophy etc., set the information that the startup of carrying out Sewing machines 3 stops, so can easily realize the raising of the scope of application, autgmentability, design freedom etc. of system.
In addition, management system 1 according to present embodiment, because it forms, in the situation that differentiating Sewing machines 3, management-side control module 21 whether can start, the stitch data that pre-stored being used in management-side storage part 23 made operation is sent to Sewing machines 3 from management-side communicator 27, carries out the wrong operation of making so can prevent in advance more reliably the operator.
In addition, the present invention shown in the embodiment, adopts a system of making in the factory to describe as the aforementioned, but also can use in a plurality of systems of making factory of integrated management.
Claims (5)
1. the management system of a Sewing machines, it has: many Sewing machiness; The main management device, it carries out the management of many Sewing machiness; Transfer path, it is aforementioned main management device and aforementioned many Sewing machines parallel joins,
Aforementioned main management device has the management-side communication unit, it is via aforementioned transfer path, between itself and aforementioned many Sewing machiness, carry out sending and receiving of information respectively, aforementioned many Sewing machiness have respectively the sewing machine side communication unit, it is via aforementioned transfer path, between itself and aforementioned main management device, carry out sending and receiving of information
It is characterized in that having:
The management-side control module, it differentiates the condition whether each Sewing machines can start for aforementioned many Sewing machiness, it is differentiated the result be sent to respectively aforementioned many Sewing machiness; And
The sewing machine side control module, according to the differentiation result that whether can start from aforementioned main management device transmission who is received by aforementioned sewing machine side communication unit, control starts at least for it,
Aforementioned management-side control module has the management-side storage part, it stores the startup discriminant information that whether can start be used to differentiating aforementioned many Sewing machiness at least, this management-side control module is according to the startup discriminant information that is stored in the aforementioned management-side storage part, aforementioned many Sewing machiness are carried out respectively the differentiation that whether can start
Aforementioned management-side control module is to being stored in the startup discriminant information in the aforementioned management-side storage part and being compared by the sewing machine side information that sends from aforementioned sewing machine side communication unit that aforementioned management-side communication unit receives, for aforementioned many Sewing machiness, whether differentiation can start respectively.
2. the management system of Sewing machines as claimed in claim 1 is characterized in that,
Aforementioned management-side control module updates stored in the startup discriminant information in the aforementioned management-side storage part according to the sewing machine side information from aforementioned sewing machine side communication unit transmission that is received by aforementioned management-side communication unit.
3. the management system of Sewing machines as claimed in claim 1 is characterized in that,
Aforementioned sewing machine side control module will from the differentiation result that whether can start of aforementioned main management device transmission, be presented on the display unit that is arranged on the Sewing machines.
4. the management system of Sewing machines as claimed in claim 1 is characterized in that,
Aforementioned startup discriminant information, be from by factory's intrinsic information, operator's intrinsic information, Sewing machines intrinsic information, make at least one information of selecting the group that batch information and maintenance information consist of.
5. the management system of Sewing machines as claimed in claim 1 is characterized in that,
In aforementioned management-side storage part, pre-stored stitch data be used to making operation, aforementioned management-side control module with the stitch data that is stored in the aforementioned management-side storage part, is sent to Sewing machines from aforementioned management-side communication unit in the situation that the differentiation Sewing machines can start.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
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| JP2007-209028 | 2007-08-10 | ||
| JP2007209028 | 2007-08-10 | ||
| JP2007209028A JP2009039393A (en) | 2007-08-10 | 2007-08-10 | Managing system for sewing machine |
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| Publication Number | Publication Date |
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| CN101363167A CN101363167A (en) | 2009-02-11 |
| CN101363167B true CN101363167B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008101354898A Active CN101363167B (en) | 2007-08-10 | 2008-08-07 | Management system of sewing machine |
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| JP (1) | JP2009039393A (en) |
| CN (1) | CN101363167B (en) |
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| JP2010279530A (en) * | 2009-06-04 | 2010-12-16 | Taiyo Elec Co Ltd | Game machine |
| CN103422261B (en) * | 2012-05-21 | 2017-06-09 | Juki株式会社 | Many sewing machine cooperative systems |
| CN104007735B (en) * | 2014-06-06 | 2017-01-04 | 杰克缝纫机股份有限公司 | A kind of operating system of batch setting sewing machine parameter |
| JP6432899B2 (en) * | 2014-06-18 | 2018-12-05 | 蛇の目ミシン工業株式会社 | Zigzag sewing machine and automatic pause control method of zigzag sewing machine |
| CN104035352A (en) * | 2014-06-19 | 2014-09-10 | 新杰克缝纫机股份有限公司 | Wireless control system for sewing machines |
| CN104991544A (en) * | 2015-08-07 | 2015-10-21 | 绵阳市维博电子有限责任公司 | Sewing machine network control system and method |
| CN105239277A (en) * | 2015-08-31 | 2016-01-13 | 武汉创信维缝纫设备有限公司 | Method and device for controlling a plurality of sewing machines to operate synchronously based on USB interface |
| CN105786065B (en) * | 2016-05-19 | 2018-02-09 | 天津市中马骏腾精密机械制造有限公司 | A kind of sewing device master control system |
| CN106357759A (en) * | 2016-09-10 | 2017-01-25 | 杰克缝纫机股份有限公司 | Information collecting device of industrial sewing machine |
| CN106803334A (en) * | 2017-01-06 | 2017-06-06 | 杰克缝纫机股份有限公司 | A kind of data acquisition for sewing machine and transmitting device, system and method |
| JP7012470B2 (en) | 2017-07-03 | 2022-01-28 | 株式会社ジャノメ | Sewing machine operation program, sewing machine and terminal equipment |
| JP7460317B2 (en) * | 2018-01-29 | 2024-04-02 | Juki株式会社 | sewing system |
| CN109554833A (en) * | 2018-12-10 | 2019-04-02 | 杭州衡朗科技有限公司 | A kind of device that industrial sewing eedle number acquires and method of reckoning by the piece |
| CN109695106B (en) * | 2018-12-27 | 2021-02-09 | 西安标准工业股份有限公司 | Internet of things sewing machine |
| JP2020168056A (en) * | 2019-04-01 | 2020-10-15 | Juki株式会社 | Sewing management system and sewing management method |
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| CN101363167A (en) | 2009-02-11 |
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