CN101362062B - Automatic preparation method of moistening agent - Google Patents
Automatic preparation method of moistening agent Download PDFInfo
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- CN101362062B CN101362062B CN2008101684760A CN200810168476A CN101362062B CN 101362062 B CN101362062 B CN 101362062B CN 2008101684760 A CN2008101684760 A CN 2008101684760A CN 200810168476 A CN200810168476 A CN 200810168476A CN 101362062 B CN101362062 B CN 101362062B
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Abstract
The invention relates to an automatic preparation method of a sizing agent, which is based on a computer control system as well as a weighing device and an automatic control valve that are connected with the computer control system. The computer control system is provided with a display screen and an indicator light, and various preparation steps and formulas of the sizing agent are all stored in a database of the computer control system. The preparation method comprises the following steps of accessing the computer control system, choosing a formula, weighting raw materials, dispersing and diluting the raw materials, and mixing. The computer control system is provided with a server, an operator station terminal, a printer, the display screen, the indicator light, the Ethernet and a programmable controller; and the weighing device consists of a small material weighting balance, a bulk material weighting tank, a low storage tank weighting instrument, a preparation tank weighting instrument and a medium material weighting platform balance. The server is connected with the display screen, the indicator light and the Ethernet, the operator station terminal is connected with the printer and the Ethernet, and the programmable controller is connected with the Ethernet, the small material weighting balance, the bulk material weighting tank, the low storage tank weighting instrument, a stirrer, the automatic control valve, the preparation tank weighting instrument and the medium material weighting platform balance. The method reduces the labor strength of workers and guarantees the feeding sequence and weighting precision.
Description
Technical field:
The present invention relates to a kind of glass fiber infiltration agent automatic preparation method.
Background technology:
What the preparation of glass industry size was adopted at present is a kind of traditional preparing process, and steps all in the process for preparation are all by workman's manual operations.This technology exists various disadvantages:
Can't guarantee correct charging sequence.A kind of preparation of size needs the weighing plurality of raw materials, and what have reaches tens kinds, and these raw materials must add in sequence in strictness, and reversed order can cause the chemical reaction of stock yard, influences the size quality.The words of manually going to operate tend to the order confusion that causes the operator to feed in raw material.
Labor strength is big.What the amount that some raw material need claim in the process for preparation had more greatly reaches three, 400 kilograms.Claim labour intensity very big by manually going.
The precision of weighing can't guarantee.The weighing of raw material is all gone to judge by operative employee's subjectivity in each step, can not well guarantee weighing precision like this.
Discharge is made mistakes easily.The size for preparing is discharged to that this process also is manually to remove to open blow-off valve by the operative employee in the container of appointment, and a carelessness will cause valve to open mistake to cause size to obscure slightly.
Summary of the invention:
Technical problem to be solved by this invention provides a kind of working strength of workers that alleviated, and has guaranteed the automatic preparation method of moistening agent of charging sequence and weighing precision simultaneously.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: this automatic preparation method of moistening agent, it is characterized in that based on computerized control system and the weighing equipment that is connected with computerized control system, Self controlling valve, computerized control system is provided with display screen and indicator lamp, the preparation steps of various sizes and prescription all deposit in the computerized control system database, and the compound method concrete steps comprise: enter computerized control system; Choose prescription; Raw materials weighing; Raw material disperses and dilution; Mix.
Computerized control system of the present invention is provided with server, the operator station terminal, printer, display screen and indicator lamp, Ethernet, Programmable Logic Controller, weighing equipment comprises small powder weighing balance, aniseed weighing jar and low basin weighing apparatus, preparing tank weighing instrument, middle material weighing platform balance, server and display screen and indicator lamp, Ethernet all connects, operator station terminal and printer, Ethernet all connects, Programmable Logic Controller and Ethernet, small powder weighing balance, aniseed weighing jar hangs down the basin weighing apparatus, agitator, Self controlling valve, preparing tank weighing instrument, middle material weighing platform balance all connects, and primary control program is set in the server, the preparation steps of various sizes and prescription.
Raw materials weighing step of the present invention may further comprise the steps: weighing aniseed; Expect small powder in the weighing.
Weighing aniseed step of the present invention may further comprise the steps: start the aniseed weighing; Programmable Logic Controller starts specified feedstock pump valve door; The feedstock pump transferring raw material is to aniseed weighing jar; Programmable Logic Controller begins automatic weighing; If weighing is accurate, aniseed weighing jar indicator lamp is elongated bright, if weighing is inaccurate, system sends warning, and it is accurate manually to be adjusted to the weighing value; Programmable Logic Controller is opened blow-off valve, and raw material is delivered to preparing tank; Automatically wash aniseed weighing jar; Clean the rinse water of aniseed weighing jar and deliver to preparing tank.If be still waiting next raw material of aniseed weighing, continue weighing and finish until the aniseed weighing of all raw materials.
Material small powder step may further comprise the steps in the weighing of the present invention: material small powder weighing in the startup; Display screen shows material name and weight; Raw material indicator lamp, electronic scale indicator lamp, thinning tank indicator lamp glimmer simultaneously; Weighing container is removed the peel on electronic scale, confirms this raw material; Expect small powder among the manual weighing, meet the weight requirement up to weighing data.
Raw material of the present invention disperses and dilution step comprises: the raw material that weighs up enters the thinning tank of appointment; Agitator begins to stir and timing; Mixing time to after open blow-off valve, the raw material that dilution is good enters preparing tank; Clean thinning tank.
Blend step of the present invention comprises: reinforced; Automatic water supplement stirs, and self check pH value and solid content and record are searched reason and processing as the bigger need of error; Finish sampling Detection by the preparation party; Detection also confirms that preparation is errorless, and equipment connects errorless; Size in the preparing tank all enters low basin and confirms errorless; Confirm to hang down the basin inlet valve and close, clean preparing tank.
The present invention has alleviated working strength of workers, has guaranteed charging sequence and weighing precision simultaneously.
Description of drawings:
Fig. 1 is the system architecture schematic diagram of the embodiment of the invention.
Fig. 2 is the schematic diagram of embodiment of the invention weighing aniseed step.
Fig. 3 is the schematic diagram of material small powder step in the embodiment of the invention weighing.
Fig. 4 is the schematic diagram of dispersion of embodiment of the invention raw material and dilution step.
The specific embodiment:
In order to understand the content of patent of the present invention better, further specify technical scheme of the present invention below by specific embodiment, and the present invention is not limited to embodiment.
Referring to Fig. 1～Fig. 3, the embodiment of the invention is provided with computerized control system, small powder weighing balance 7, aniseed weighing jar and low basin weighing apparatus 8, agitator 9, Self controlling valve 10, preparing tank weighing instrument 11, middle material weighing platform balance 12 and some weighing jars, thinning tank, preparing tank, low basin, container, microwave fast detecting instrument, PH meter; Computerized control system comprises server 1, operator station terminal 2, printer 3, display screen and indicator lamp 4, Ethernet 5, Programmable Logic Controller 6; Weighing equipment comprises small powder weighing balance 7, aniseed weighing jar and low basin weighing apparatus 8, preparing tank weighing instrument 11, middle material weighing platform balance 12.Server 1 is connected with indicator lamp 4, Ethernet 5 with display screen; Operator station terminal 2 is connected with printer 3, Ethernet 5; Programmable Logic Controller 6 all is connected with Ethernet 5, small powder weighing balance 7, the low basin weighing apparatus 8 of aniseed weighing jar, agitator 9, Self controlling valve 10, preparing tank weighing instrument 11, middle material weighing platform balance 12.The preparation steps and the prescription of primary control program and various sizes are set in the server 1, the operator operates according to the prompting of on-the-spot display screen and indicator lamp 4, all there are the raw material indicator lamp, electronic scale indicator lamp, thinning tank indicator lamp, preparing tank indicator lamp of corresponding step in each step in flicker, with the present duty of prompting operation person.The key step of the embodiment of the invention is as follows:
1. choose prescription
Select corresponding preparation orbit number at 2 li at operator station terminal, the some key that " begins batching " again need to select the relevant parameters such as the size trade mark, amount of preparation, formulator job number of preparation, again by determining.Server 1 receives and sends behind the operational order preparation steps, proportioning, amount of preparation and the operational order that should fill a prescription to Programmable Logic Controller 6.
2. raw materials weighing
2.1 (50～600kg): Programmable Logic Controller 6 is assigned enabled instruction to a certain feedstock pump valve in the Self controlling valve 10 to weighing aniseed, and feedstock pump starts transferring raw material to specifying aniseed weighing jar.The flicker of aniseed weighing jar indicator lamp, expression Programmable Logic Controller 6 has begun automatic weighing, and operating personnel need not operation.If weighing is accurate, finish aniseed weighing work after aniseed weighing jar indicator lamp elongated bright; If weighing is inaccurate, system will send warning, need manually to adjust, and adopt the mode of scooping out few benefit more, and the weighing value is harmonized by hand.Programmable Logic Controller 6 is opened the blow-off valve in the Self controlling valves 10 then, and raw material is disposed to preparing tank automatically by the discharge order, washes aniseed weighing jar then automatically, cleans the rinse water of aniseed weighing jar and delivers to preparing tank.If be still waiting next raw material of aniseed weighing, continue weighing and finish until the aniseed weighing of all raw materials.
2.2 expect small powder in the weighing: this step is finished by workman's manual operation, at first be that Programmable Logic Controller 6 is assigned instruction to display screen, show that this step wants the title of raw materials weighing, weight, raw material indicator lamp then, the electronic scale indicator lamp, the thinning tank indicator lamp will glimmer simultaneously (as not dodging simultaneously, then system does not proceed to this step as yet), flicker (is dodged slowly according to the electronic scale indicator lamp, 1.6s/ it is inferior), it (is the container weight zero clearing that weighing container is removed the peel on this electronic scale, can disregard container dead weight during weighing next time on this electronic scale), find indicated raw material of raw material indicator lamp flicker and long affirmation button by this raw material to the raw material laydown area then, the raw material indicator lamp extinguishes.Dip corresponding raw material, then to just now to weighing on the electronic scale of container peeling, till weighing data meets weight and requires (be not inconsistent requirement as weight, system will not carry out next step operation), computerized control system is the alleged weight of record automatically.Material is meant the raw material weight of 5.0～50kg scope in described, and described small powder is meant the raw material weight that 5.0kg is following.
3. raw material disperses and dilution
3.1, the raw material that weighs up is entered in the thinning tank of appointment, and the weighing jar is cleaned up according to thinning tank indicator lamp (dodging slowly).
3.2 press the thinning tank ACK button, this moment, the thinning tank indicator lamp was Chang Liang by slow flickering, Programmable Logic Controller 6 turn on agitator 9 begin to stir and timing.
After 3.3 mixing time arrives, the blow-off valve that Programmable Logic Controller 6 is opened in the Self controlling valve 10, the raw material that dilution is good enters in the preparing tank.
3.4 when being about to drain, the thinning tank indicator lamp is by the normal bright quickflashing (0.6s/ time) that becomes, the prompting raw material is about to emptying, after treating the raw material emptying, clean thinning tank, with a small amount of pure water purge tank inwall and agitator 9, after treating the water emptying, press ACK button, the thinning tank indicator lamp is gone out by fast flickering, and a raw material dilution finishes.
3.5 if also have next to wait to disperse and dilute raw material, then return this step 3.1, disperse successively and dilute next raw material; If all raw materials disperse dilution to finish, then enter next step (4. preparation).
4. mix
4.1 charging sequence is carried out in strict accordance with the prompting of size preparing process list and display screen and indicator lamp 4, every kind of raw material all should be by prompting operation, and then descends a kind of operation of raw material.
4.2 after the whole raw materials in the prescription add preparing tank, by the priming valve door automatic water supplement (supplying amount of preparation) in the Programmable Logic Controller 6 control Self controlling valves 10, the size for preparing should evenly stir more than the 10min, self check pH value (counting) and solid content (microwave fast detecting instrument) and record with PH, must search reason to the size that error is bigger, and notice relevant department.
4.3 carry out the form of each preparation, the size of each preparation is finished sampling Detection by the preparation party.
4.4 after the size detection is qualified, in operator station terminal 2, confirm the low basin identical with " √ ", and affirmation links to each other with the preparing tank pipeline errorless with the preparation name.
" material passes through " key 4.5 clicking operation person stands on terminal 2 screens, the size in the preparing tank will all enter in the low basin of appointment, observe low basin weight change, and determine that other low basin does not have obvious weight and increases.As entering two or more low basins simultaneously, then the weight that input enters respectively in corresponding low basin gets final product, and Programmable Logic Controller 6 will be automatically assigned in the jar of appointment, need not manual intervention.
4.6 after the size in to be prepared jar is all put into low basin, confirm to hang down the basin inlet valve and close, clean preparing tank, until clean free from admixture, clicking operation person's " cleaning " key on terminal 2 screens of standing then, emptying rinse water, after treating that blow-off valve cuts out, promptly finish a kind of preparation of size.(annotate: the water after the cleaning can be collected with cell therefor, can be used when preparing next time.)
5. finish
So far all operations is all finished in the complete process for preparation of a kind of size, if also have next size to be prepared, then returns step 1.
Claims (1)
1. automatic preparation method of moistening agent, based on computerized control system and the weighing equipment that is connected with computerized control system, Self controlling valve, it is characterized in that: the preparation steps of various sizes and prescription all deposit in the computerized control system database, described computerized control system is provided with server, the operator station terminal, printer, display screen and indicator lamp, Ethernet, Programmable Logic Controller, server and display screen and indicator lamp, Ethernet all connects, Programmable Logic Controller and Ethernet, agitator all is connected with Self controlling valve, operator station terminal and printer, Ethernet all connects, primary control program is set in the server, the preparation steps of various sizes and prescription, described weighing equipment comprises small powder weighing balance, aniseed weighing jar and low basin weighing apparatus, preparing tank weighing instrument, middle material weighing platform balance, Programmable Logic Controller and small powder weighing balance, aniseed weighing jar and low basin weighing apparatus, preparing tank weighing instrument, middle material weighing platform balance all connects, and the compound method step comprises: enter computerized control system; Choose prescription; Raw materials weighing; Raw material disperses and dilution; Mix; The operator operates according to the prompting of on-the-spot display screen and indicator lamp, and all there are the raw material indicator lamp, electronic scale indicator lamp, thinning tank indicator lamp, preparing tank indicator lamp of corresponding step in each step in flicker, with the present duty of prompting operation person;
Described raw materials weighing step comprises: weighing aniseed; Expect small powder in the weighing;
Described weighing aniseed step comprises: start the aniseed weighing; Programmable Logic Controller starts specified feedstock pump valve door; The feedstock pump transferring raw material is to aniseed weighing jar; Programmable Logic Controller begins automatic weighing; If weighing is accurate, aniseed weighing jar indicator lamp is elongated bright, if weighing is inaccurate, system sends warning, and it is accurate manually to be adjusted to the weighing value; Programmable Logic Controller is opened blow-off valve, and raw material is delivered to preparing tank; Automatically wash aniseed weighing jar; Clean the rinse water of aniseed weighing jar and deliver to preparing tank;
Material small powder step comprises in the described weighing: material small powder weighing in the startup; Display screen shows material name and weight; Raw material indicator lamp, electronic scale indicator lamp, thinning tank indicator lamp glimmer simultaneously; Weighing container is removed the peel on electronic scale, confirms this raw material; Expect small powder among the manual weighing, meet the weight requirement up to weighing data;
Described raw material disperses and dilution step comprises: the raw material that weighs up enters the thinning tank of appointment; Agitator begins to stir and timing; Mixing time to after open blow-off valve, the raw material that dilution is good enters preparing tank; Clean thinning tank;
Described blend step comprises: reinforced; Automatic water supplement stirs, and self check pH value and solid content and record are searched reason and processing as the bigger need of error; Finish sampling Detection by the preparation party; Detection also confirms that preparation is errorless, and equipment connects errorless; Size in the preparing tank all enters low basin and confirms errorless; Confirm to hang down the basin inlet valve and close, clean preparing tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101684760A CN101362062B (en) | 2008-09-28 | 2008-09-28 | Automatic preparation method of moistening agent |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008101684760A CN101362062B (en) | 2008-09-28 | 2008-09-28 | Automatic preparation method of moistening agent |
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| Publication Number | Publication Date |
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| CN101362062A CN101362062A (en) | 2009-02-11 |
| CN101362062B true CN101362062B (en) | 2011-10-05 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102179195B (en) * | 2011-03-21 | 2014-05-07 | 宁波市联成机械有限责任公司 | Slurry foaming tank and technique for foaming slurry by using same |
| CN103071421B (en) * | 2013-02-05 | 2015-01-07 | 王宏 | Powder mixing device |
| CN103638868B (en) * | 2013-12-25 | 2015-05-06 | 安徽雄亚塑胶科技有限公司 | Automatic batching device |
| CN106186728B (en) * | 2016-08-31 | 2018-11-16 | 郑州登电玄武石纤有限公司 | A kind of size compounding system producing continuous basalt fiber |
| CN107918347A (en) * | 2017-11-10 | 2018-04-17 | 淄博中材金晶玻纤有限公司 | Glass fiber infiltration agent prepares automatic control system |
| CN112445190A (en) * | 2020-10-12 | 2021-03-05 | 爱普（福建）科技有限公司 | Recipe management method and system for Manufacturing Execution System (MES) and operator station |
| CN114140067A (en) * | 2021-11-10 | 2022-03-04 | 湖南京麒生物科技有限公司 | Ingredient weighing control method, system and equipment |
| CN114838797A (en) * | 2022-04-22 | 2022-08-02 | 广州浩安智能科技有限公司 | Production management terminal |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20090211 Assignee: Jushi Group Jiujiang Co., Ltd. Assignor: Jushi Group Co., Ltd. Contract record no.: 2013360000013 Denomination of invention: Automatic preparation method of moistening agent Granted publication date: 20111005 License type: Exclusive License Record date: 20130409 |
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