(3) summary of the invention
Content of the present invention is to overcome with above-mentioned deficiency, and a kind of environmental-friendly halogen-free flame-retardant hot-melt adhesive film that is used for conductive fabric non-hygroscopic, nontoxic, that do not produce thick smoke when burning is provided.
The object of the present invention is achieved like this: a kind of environmental-friendly halogen-free flame-retardant hot-melt adhesive film that is used for conductive fabric, and it is mainly to be made up of the raw material of following weight part:
30~60 parts of polyamide hots
15~35 parts of tripentaerythritols
5~15 parts in micro encapsulation red phosphorus
10~35 parts of melamine cyanurates
3~15 parts of DOPO (9, the 10-dihydro-9-oxy is mixed-10-phospho hetero phenanthrene-10-oxide compound).
The present invention is used for the environmental-friendly halogen-free flame-retardant hot-melt adhesive film of conductive fabric, it is characterized in that described micro encapsulation red phosphorus is that melamine resin coats micro encapsulation red phosphorus.
The present invention is used for the environmental-friendly halogen-free flame-retardant hot-melt adhesive film of conductive fabric, it is characterized in that described micro encapsulation red phosphorus is melamine resin/zinc borate double-coated micro encapsulation red phosphorus.
The present invention is used for the environmental-friendly halogen-free flame-retardant hot-melt adhesive film of conductive fabric, and polyamide hot plays the melted by heat bonding effect therein in the raw material, has higher softening temperature and good cementability; Polyamide hot itself can reach the flame-retardant standard of UL94V-0.
What the present invention was used for that the environmental-friendly halogen-free flame-retardant hot-melt adhesive film of conductive fabric mainly adopts is with cohesion
Phase fire retardant mechanism performance fire retardation is made up of charcoal source, acid source and source of the gas three parts.The charcoal source is the material that can generate porous expansion charcoal layer, and acid source is to discharge inorganic acid compound under heating condition, and source of the gas is the compound that is subjected to heat release rare gas element.During burning, charcoal source and the acid source inorganic acid compound that discharges that is heated carries out esterification, then dehydration carbonization, the water vapour that produces in the reaction process and make the charing system foaming that is in molten state by the non-flammable gases that source of the gas produces during this time, form porous expansion charcoal layer, it can play heat insulation, oxygen barrier, press down cigarette, anti-molten drop and the effect that stops combustible gas to enter, in burning in early days with burn-out.
Tripentaerythritol plays the effect in charcoal source at the flame-retardant hot-melt adhesive film system.Tripentaerythritol is a kind of tetravalent alcohol of typical neopentyl structure, has the typical chemical property of polyvalent alcohol, can carry out the various reactions that polyvalent alcohol can participate in, as nitrated, oxidation, etherificate, esterification, halo etc.Tripentaerythritol is dehydrated into charcoal with acid-respons that acid source produces as the charcoal source under high temperature action, the generation of charcoal has important effect to suppressing the matrix polymer thermal destruction and improving its flame retardant properties, carbide forms the charcoal layer bulk, that enclosed construction is arranged under the gas effect that source of the gas decomposes, this charcoal layer can stop the thermal conduction between base material and thermal source, the porous charcoal layer can stop gaseous diffusion in addition, stop external oxygen to be diffused into substrate surface simultaneously, reach fire-retardant purpose.In addition, tripentaerythritol is slightly soluble in water, with the charcoal source of tripentaerythritol as the flame-retardant hot-melt adhesive film system, can not produce because of the moisture absorption makes the wet phenomenon of fire retardant hot-melt film adhesive in user surface change, is more conducive to be used for the conductive fabric surface filming and uses.
Red phosphorus is a kind of fire retardant efficiently, and fire retardant mechanism is: decomposes, and formation has the metaphosphoric acid of extremely strong dehydration property, thereby makes the charing of incendiary polymer surfaces, and charring layer can reduce emitting of inflammable gas on the one hand, also has heat-absorbing action on the other hand.But in use, have following problem: inflammable in the transportation, easy oxidation, easy moisture absorption during use, with defective such as resin compatible difference, generally be difficult to directly use as fire retardant.
The micro encapsulation red phosphorus that adopts among the present invention is that one deck or which floor red phosphorus surface after grinding coat continuously and compact protective film forms micro encapsulation red phosphorus.It in the premium properties that has kept red phosphorus, the shortcoming when having overcome its original transportation, safe and convenient to use, because the existence of melamine resin layer reduces its water-intake rate, improve simultaneously with resin compatible.Micro encapsulation red phosphorus and common not encapsulated red phosphorus performance are compared as follows table:
Performance index |
Micro encapsulation red phosphorus |
Common red phosphorus |
Moisture uptake (%) |
1.2 |
10.5 |
Spontaneous ignition temperature (℃) |
320—500 |
210 |
PH value changes |
0.8 |
3.5 |
Phosphuret-(t)ed hydrogen burst size----(ug/g) in air |
<1 |
18 |
Phosphuret-(t)ed hydrogen burst size----(ug/g) in water |
<2 |
485 |
The migration or ooze out |
Nothing is oozed out |
Ooze out and migrate to the surface and form greasy pass acidic substance |
Particle diameter (red phosphorus powder) |
Order carefully, 〉=320 |
Order slightly,<=150 |
The dimensional stability of making |
Good |
Difference (long-time effect) |
Micro encapsulation red phosphorus is as the acid source in the flame-retardant hot-melt adhesive film system, the rapid aquation of hydrogenated products that produces when making red phosphorus in burning in the presence of the steam that the melamine cyanurate pyrolytic decomposition produces becomes phosphoric acid, the phosphoric acid condensation generates the poly-glassy coverture of metaphosphoric acid, in the presence of melamine cyanurate, promote poly-metaphosphoric acid and tripentaerythritol to carry out esterification, quicken the dehydration carbonization of tripentaerythritol, the liquid film of formation and charcoal layer separate oxygen, volatile fuel and the heat of outside and inner superpolymer base material and help the incendiary interruption.
Melamine cyanurate serves as the effect of source of the gas in the flame-retardant hot-melt adhesive film system, can be used as the catalyzer of esterification simultaneously, and accelerated reaction is carried out.Its nontoxic odorless, tasteless, decomposition temperature height (very stable below 300 ℃, more than 600 ℃ decompose), good flame retardation effect not only, and also it is little to add man-hour smog, and good with the macromolecular material consistency, no surface transport phenomenon.The NH that produces when melamine cyanurate is heated
3, N
2, the water vapor non-flammable gases makes the system foaming that is in molten state, the generation of water vapor makes red phosphorus become phosphoric acid in the rapid aquation of hydrogenated products that burning produces, the phosphoric acid condensation generates the poly-glassy coverture of metaphosphoric acid, has given full play to the fire retardation of red phosphorus.Melamine cyanurate has the characteristics of nontoxic low cigarette in combustion processes, do not have the melts drippage basically.
DOPO (9, the 10-dihydro-9-oxy is mixed-10-phospho hetero phenanthrene-10-oxide compound) is soluble in methyl alcohol, ethanol, chloroform, dimethyl formamide, dioxy chlorine ring, dissolves in benzene, water insoluble, hexane.The luxuriant and rich with fragrance class annular phosphate of phosphorus is the organic phosphates heterogeneous ring compound.Has higher thermostability, oxidation-resistance and good water tolerance.Because this fire retardant has phosphorus-to-carbon bonds, flame retardant properties is better than general phosphoric acid ester.DOPO (9, the 10-dihydro-9-oxy is mixed-10-phospho hetero phenanthrene-10-oxide compound) polyamide hot there is good plasticity, the consistency of reinforced polyamide hot melt adhesive and tripentaerythritol, micro encapsulation red phosphorus and melamine cyanurate, the flowability and the film-forming properties of raising component.
The present invention is used for the environmental-friendly halogen-free flame-retardant hot-melt adhesive film of conductive fabric, and non-hygroscopic, nontoxic, burning the time does not produce thick smoke, flame retardant properties is good, and compliance with environmental protection requirements will.It is compound in the conductive fabric surface, and film thickness can reach the fire-retardant requirement of UL94V-0 level at 0.12mm, makes the conductive fabric snappiness good, is beneficial to the use of conductive fabric.
(4) embodiment
Embodiment 1:
The red phosphorus of micro encapsulation described in the table is that melamine resin coats micro encapsulation red phosphorus.
Step 1, with each raw material in the B component press the described proportioning of above table mix stir standby;
Get the A component and add in the stirrer, Heating temperature to 150 ℃ adds B component after above-mentioned mixing is stirred again up to the A fusing, and heating keeps 150 ℃ of temperature constant, stir compound;
Step 2, step 1 gained compound is placed granulation in the tablets press, oven dry, hot melt adhesive tablet;
Step 3, step 2 gained hot melt adhesive tablet placed make the tubular glued membrane in the blowfilm shaping machine;
Step 4, use side cutter cuts both sides make the tubular glued membrane become biplate shape glued membrane, film thickness 0.12mm.
Embodiment 2:
The red phosphorus of micro encapsulation described in the table is melamine resin/zinc borate double-coated micro encapsulation red phosphorus.
Institute is in steps with embodiment 1.
Embodiment 3:
The red phosphorus of micro encapsulation described in the table is melamine resin double-coated micro encapsulation red phosphorus.
Institute is in steps with embodiment 1.