CN101337352A - Inner-face painting robot - Google Patents

Inner-face painting robot Download PDF

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Publication number
CN101337352A
CN101337352A CNA2007101274367A CN200710127436A CN101337352A CN 101337352 A CN101337352 A CN 101337352A CN A2007101274367 A CNA2007101274367 A CN A2007101274367A CN 200710127436 A CN200710127436 A CN 200710127436A CN 101337352 A CN101337352 A CN 101337352A
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CN
China
Prior art keywords
painting robot
telescopic arm
stationary pipes
face painting
spraying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2007101274367A
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Chinese (zh)
Inventor
周远大
赵声录
张新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China International Marine Containers Group Co Ltd
Original Assignee
China International Marine Containers Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China International Marine Containers Group Co Ltd filed Critical China International Marine Containers Group Co Ltd
Priority to CNA2007101274367A priority Critical patent/CN101337352A/en
Publication of CN101337352A publication Critical patent/CN101337352A/en
Pending legal-status Critical Current

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Abstract

An internal surface spraying robot is used for the spraying operation of the internal surface of a box body, and comprises a base, a control box connected to the base and used for controlling the spraying operation, and a spraying part connected to the control box. The spraying part comprises a fixed tube connected to the base, a multilevel telescopic arm connected to the fixed tube and capable of extending longitudinally along the fixed tube, and a spray gun bracket connected to the farthest-extending end of the telescopic arm. An automatic spray gun is arranged on the spray bracket. The spraying robot of the invention improves operating environment, reduces labor intensity, improve spraying quality of paint on the internal surface, and reduces paint consumption.

Description

Inner-face painting robot
Technical field
The present invention relates to a kind of spraying equipment, especially with the spraying robot relating to persons that is used for the spraying of casing inner face.
Background technology
To casing, particularly compartment, container or container need carry out the spraying of inner face, comprising top board and the vertically spraying of two side again after its top board and sidewall install.For container production, original interior finish paint spraying is to adopt hand spray, workman's operation in casings such as container, and coating cloud is big, work under bad environment, coating quality is poor, membrane thickness unevenness, the paint loss is big.
Simultaneously, adopt the spraying equipment of prior art, can not satisfy the specific (special) requirements of box house sprayings such as container, be not suitable on casing production lines such as existing container, transforming and installing, thereby can not adapt to the demand of modern production.
Summary of the invention
At problems of the prior art, the object of the present invention is to provide a kind of employing spraying automatically, improve operating environment, alleviate labor strength, improve the inner face coating quality, reduce a kind of inner-face painting robot of coating loss.
A kind of inner-face painting robot, be used for the spraying operation of casing inner face, comprise pedestal, be connected in the spraying portion that pedestal is used to control the control cabinet of spraying operation and is connected in control cabinet, described spraying portion comprises the stationary pipes that is connected in pedestal, the gunjet rack that can be connected with the extended distal-most end of described telescopic arm along the multi-stage expansion arm that described stationary pipes is vertically stretched out that is connected in described stationary pipes, and described gunjet rack is provided with and is used for once through both can spray the automatic spray gun of box house spraying comprehensively.
Inner-face painting robot of the present invention, described multi-stage expansion arm can vertically at the uniform velocity stretch out simultaneously along described stationary pipes.
Inner-face painting robot of the present invention, described multi-stage expansion arm are divided into one-level telescopic arm, the secondary telescopic arm that is connected in the one-level telescopic arm that is connected in stationary pipes and are connected in the secondary telescopic arm and are connected with three grades of telescopic arms of gunjet rack in extended distal-most end.
Inner-face painting robot of the present invention, described base bottom are provided with traversing wheel that described pedestal is laterally moved.
Inner-face painting robot of the present invention, the bottom of described stationary pipes telescopic arm one end, three grades of telescopic arm external parts and secondary telescopic arm external part is provided with driving box, the sprocket wheel that is provided with reductor in the described driving box, is driven by described reductor, the gear that rotates with described sprocket coaxiality are provided with the vertical elongated tooth bar with described gears engaged in the bottom of telescopic arms at different levels.
Inner-face painting robot of the present invention, described reductor is realized slowing down by frequency control.
Inner-face painting robot of the present invention, described stationary pipes upper surface are connected with the cable trough that is used to arrange with traveling cable and connecting line.
Inner-face painting robot of the present invention, described gunjet rack comprises the main beam that is connected in the extended distal-most end of described telescopic arm, the transverse bar that is vertically connected at the longitudinal rod of described main beam and is vertically connected at described longitudinal rod top.
Inner-face painting robot of the present invention, described gunjet rack are rectangle, and described main beam comprises retractible extensible canopy.
Inner-face painting robot of the present invention, rotatable 90 degree of described stationary pipes are folded in described control cabinet upper surface.
Beneficial effect of the present invention is:
Compared with prior art, the whole spraying process of the present invention all is to be finished by machine, and the operative employee need not enter in the case, just operates machines outside case, and labour intensity is little, and working environment improves.The spraying arm adopts the tooth bar transmission, frequency control, and spraying is even, and quality is good, saves paint, and whole spraying rate also has raising than hand spray.Complete machine can laterally move, and does not take the streamline position.Volume is little and be easy to the design of folding, is convenient to on-the-spot the installation.
Description of drawings
Fig. 1 is the inner-face painting robot schematic diagram of the embodiment of the invention;
Fig. 2 is an A portion enlarged drawing among Fig. 1;
Fig. 3 is the multi-stage expansion arm schematic diagram of the inner-face painting robot of the embodiment of the invention.
The specific embodiment
The invention will be further described below in conjunction with the accompanying drawings and the specific embodiments.Wherein, Fig. 1 is the inner-face painting robot schematic diagram of the embodiment of the invention; Fig. 2 is an A portion enlarged drawing among Fig. 1; Fig. 3 is the multi-stage expansion arm schematic diagram of the inner-face painting robot of the embodiment of the invention.
As shown in Figure 1, the inner-face painting robot of the embodiment of the invention, be used for the spraying operation of casing inner face, comprise pedestal 1, be connected in the spraying portion 3 that pedestal 1 is used to control the control cabinet 2 of spraying operation and is connected in control cabinet, spraying portion 3 comprises the stationary pipes 70 that is connected in pedestal, the gunjet rack 8 that can be connected with telescopic arm 7 extended distal-most end along the multi-stage expansion arm 7 that stationary pipes 70 is vertically stretched out that is connected in stationary pipes 70, and gunjet rack 8 is provided with automatic spray gun.
Indication casing in this specification is meant the casing of the industrial production product with regular shape that comprises container, compartment and container.
As shown in Figure 1, the inner-face painting robot of the embodiment of the invention, pedestal 1 is the rectangular plate shape structure; Control cabinet 2 is the rectangular box structure, its inside can encapsulate or be provided with the storage device of inner-face painting robot control circuit, spraying control module, operating status display apparatus and paint vehicle or other coating, and its panel can be provided with switch and operation push-button, status indicator lamp etc.Stationary pipes 70 can be made by square tube, and its vertical lower surface is connected in control cabinet 2 upper surfaces by hinge 41,42 rotatable foldings, and the height of stationary pipes is greater than width, so the inner-face painting robot after the stationary pipes folding has been saved the space.
Multi-stage expansion arm 7 of the present invention can vertically at the uniform velocity stretch out simultaneously along stationary pipes 70, and at the uniform velocity stretching out of multi-stage expansion arm 7 guaranteed to connect the uniform motion of gunjet rack 8 thereon, makes automatic spray gun to implement to uniformly spray to casing.Multi-stage expansion arm 7 stretches out simultaneously, can simplify control program, keeps the steady of spraying.
As Fig. 1, Fig. 2 and shown in Figure 3, the spray robot of the embodiment of the invention, multi-stage expansion arm 7 is three joints, promptly be connected in stationary pipes 70 three grades of telescopic arms 71, be connected in the secondary telescopic arm 72 of three grades of telescopic arms 71 and be connected in secondary telescopic arm 72 and be connected with the one-level telescopic arm 73 of gunjet rack 8 in extended distal-most end.Telescopic arms at different levels adopt the rhs-structure identical with stationary pipes 70, the length of telescopic arms at different levels and be complementary with the longitudinal length of casing.
As shown in Figure 3, the spray robot of the embodiment of the invention, pedestal 1 bottom is provided with and can makes horizontal move traversing of described pedestal take turns 12.The traversing setting of taking turns can make spray robot laterally move, and spraying finishes, and robot can be traversing to streamline one side, waits for spraying next time.Thereby do not take the streamline position.Spray robot of the present invention bottom also can be provided with the roller that cooperates with guide rail, and it can be rolled on guide rail.Or make it traversing by travelling platform.
As shown in Figure 3, the spray robot of the embodiment of the invention, stationary pipes 70 telescopic arms one bottom portion is provided with driving box 61, driving box 61 inside are provided with reductor 31, reductor 31 drives sprocket wheel 63 by chain 62, the rotating shaft of sprocket wheel 63 is fixed in the driving box 61, also is fixed with gear 33 in this rotating shaft, is provided with the tooth bar 32 that meshes with gear 33 three grades of telescopic arm 71 bottom center.Three grades of telescopic arm 71 front bottom end are provided with driving box 64, driving box 64 inside are provided with reductor 34, reductor 34 drives sprocket wheel 66 by chain 65, the rotating shaft of sprocket wheel 66 is fixed in the driving box 64, also be fixed with gear 36 in this rotating shaft, be provided with the tooth bar 35 that meshes with gear 36 in secondary telescopic arm 72 bottom center.Secondary telescopic arm 72 front bottom end are provided with driving box 67, driving box 67 inside are provided with reductor 37, reductor 37 drives sprocket wheel 69 by chain 68, the rotating shaft of sprocket wheel 69 is fixed in the driving box 67, also be fixed with gear 39 in this rotating shaft, be provided with the tooth bar 35 that meshes with gear 38 in one-level telescopic arm 73 bottom center.After reductor 31,34,37 work, by chain, sprocket wheel, driven gear 33,36,39 rotates, thereby by tooth bar 32,35,38 telescopic arms at different levels is evenly stretched out simultaneously.
The spray robot of the embodiment of the invention, reductor 31,34,37 is realized slowing down by frequency control.
As Fig. 1, Fig. 2 and shown in Figure 3, the spray robot of the embodiment of the invention, stationary pipes 70 upper surfaces are connected with the cable trough 5 that is used to arrange with traveling cable or connecting line.Cable trough 5 is made the rectangular groove shape of upper shed, can be divided into first cable trough 51 and second cable trough 52, is used for traveling and arranges cable of different nature, as connecting the paint guide of automatic spray gun and coating storage device.The bottom of cable trough 5 is greater than the transverse width of stationary pipes.
As shown in Figure 2, the spray robot of the embodiment of the invention, gunjet rack 8 comprises the main beam 74 that is vertically connected at one-level telescopic arm 73, the longitudinal rod 74,84,91,92 that is vertically connected at main beam 74, and the transverse bar 82 and the transverse bar 81 that is vertically connected at longitudinal rod 92 that are vertically connected at longitudinal rod 91.Available anchor clamps are fixedlyed connected automatic spray gun on transverse bar 81,82 and the longitudinal rod 83,84 that is in the outside, make that the spray robot of the embodiment of the invention can be once through finishing the spraying to box top and two sides; In some casing, under the situation that need spray on the casing floor, can be under longitudinal rod 91,92 bottoms connect transverse bar, realize spraying to the casing floor.The quantity of automatic spray gun is in the light of actual conditions selected to determine.
As Fig. 1, Fig. 2 and shown in Figure 3, the spray robot of the embodiment of the invention, gunjet rack 8 is a rectangle, the adjustable in length of the main beam 74 of gunjet rack 8.Main beam 74 comprises retractible extensible canopy 75, both can adapt to the different size container, also can adapt to folding requirement.
Brief description is the course of work of the spray robot of the embodiment of the invention once, when container moves to assigned address, with spray robot by traversing take turns move on to container before, the telescopic arm multistage linking is stretched out, at the uniform velocity extend in the case, the startup of spray gun follow procedure sprays, when arm extends predetermined length, automatically return, spray gun is proceeded spraying for the second time, when arm contracts to origin position, sprays to finish, robot is traversing again to streamline one side, waits for spraying next time.
Above-described only is preferable possible embodiments of the present invention; described embodiment is not in order to limit scope of patent protection of the present invention; therefore the equivalent structure done of every utilization specification of the present invention and accompanying drawing content changes, and in like manner all should be included in protection scope of the present invention.

Claims (10)

1. inner-face painting robot, be used for the spraying operation of casing inner face, comprise pedestal, be connected in the spraying portion that pedestal is used to control the control cabinet of spraying operation and is connected in control cabinet, it is characterized in that: described spraying portion comprises the stationary pipes that is connected in pedestal, the gunjet rack that can be connected with the extended distal-most end of described telescopic arm along the multi-stage expansion arm that described stationary pipes is vertically stretched out that is connected in described stationary pipes, and described gunjet rack is provided with automatic spray gun.
2. inner-face painting robot as claimed in claim 1 is characterized in that: described multi-stage expansion arm can vertically at the uniform velocity stretch out simultaneously along described stationary pipes.
3. inner-face painting robot as claimed in claim 1 or 2 is characterized in that: described multi-stage expansion arm is divided into one-level telescopic arm, the secondary telescopic arm that is connected in the one-level telescopic arm that is connected in stationary pipes and is connected in the secondary telescopic arm and is connected with three grades of telescopic arms of gunjet rack in extended distal-most end.
4. inner-face painting robot as claimed in claim 1 is characterized in that: described base bottom is provided with traversing wheel that described pedestal is laterally moved.
5. inner-face painting robot as claimed in claim 3, it is characterized in that: the bottom of described stationary pipes telescopic arm one end, three grades of telescopic arm external parts and secondary telescopic arm external part is provided with driving box, the sprocket wheel that is provided with reductor in the described driving box, is driven by described reductor, the gear that rotates with described sprocket coaxiality are provided with the vertical elongated tooth bar with described gears engaged in the bottom of telescopic arms at different levels.
6. inner-face painting robot as claimed in claim 5 is characterized in that: described reductor is realized slowing down by frequency control.
7. inner-face painting robot as claimed in claim 1 is characterized in that: described stationary pipes upper surface is connected with the cable trough that is used to arrange with traveling cable and connecting line.
8. inner-face painting robot as claimed in claim 1, it is characterized in that: described gunjet rack comprises the main beam that is connected in the extended distal-most end of described telescopic arm, the transverse bar that is vertically connected at the longitudinal rod of described main beam and is vertically connected at described longitudinal rod top.
9. inner-face painting robot as claimed in claim 7 is characterized in that: described gunjet rack is a rectangle, and described main beam comprises retractible extensible canopy.
10. inner-face painting robot as claimed in claim 9 is characterized in that: rotatable 90 degree of described stationary pipes are folded in described control cabinet upper surface.
CNA2007101274367A 2007-07-05 2007-07-05 Inner-face painting robot Pending CN101337352A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2007101274367A CN101337352A (en) 2007-07-05 2007-07-05 Inner-face painting robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2007101274367A CN101337352A (en) 2007-07-05 2007-07-05 Inner-face painting robot

Publications (1)

Publication Number Publication Date
CN101337352A true CN101337352A (en) 2009-01-07

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Family Applications (1)

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CNA2007101274367A Pending CN101337352A (en) 2007-07-05 2007-07-05 Inner-face painting robot

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CN (1) CN101337352A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102019618A (en) * 2010-10-21 2011-04-20 中国科学院合肥物质科学研究院 Secondary linear-extension manipulator operated by single person
CN101602034B (en) * 2009-07-13 2012-09-05 清华大学 Inner wall spraying robot system and inner wall spraying method
CN103316817A (en) * 2013-07-12 2013-09-25 安徽工业大学 Pipeline spraying robot
CN106272393A (en) * 2016-09-14 2017-01-04 苏州优银机械有限公司 A kind of industrial cantilever of rack gear
CN107597482A (en) * 2017-10-12 2018-01-19 长沙展朔轩兴信息科技有限公司 Inner-face painting robot
CN109972821A (en) * 2019-04-26 2019-07-05 广东博智林机器人有限公司 Spray robot
CN109972820A (en) * 2019-04-26 2019-07-05 广东博智林机器人有限公司 Lifting assembly and spray robot
CN110017010A (en) * 2019-05-21 2019-07-16 广东博智林机器人有限公司 Spray robot
CN110977947A (en) * 2019-12-25 2020-04-10 广东博智林机器人有限公司 Lifting mechanism and construction robot
CN109972822B (en) * 2019-04-26 2021-07-30 广东博智林机器人有限公司 Spraying robot
CN114950812A (en) * 2022-06-24 2022-08-30 上海外高桥造船有限公司 Telescopic equipment for ship spraying

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101602034B (en) * 2009-07-13 2012-09-05 清华大学 Inner wall spraying robot system and inner wall spraying method
CN102019618A (en) * 2010-10-21 2011-04-20 中国科学院合肥物质科学研究院 Secondary linear-extension manipulator operated by single person
CN102019618B (en) * 2010-10-21 2012-07-04 中国科学院合肥物质科学研究院 Secondary linear-extension manipulator operated by single person
CN103316817A (en) * 2013-07-12 2013-09-25 安徽工业大学 Pipeline spraying robot
CN103316817B (en) * 2013-07-12 2015-03-25 安徽工业大学 Pipeline spraying robot
CN106272393A (en) * 2016-09-14 2017-01-04 苏州优银机械有限公司 A kind of industrial cantilever of rack gear
CN107597482A (en) * 2017-10-12 2018-01-19 长沙展朔轩兴信息科技有限公司 Inner-face painting robot
CN109972821A (en) * 2019-04-26 2019-07-05 广东博智林机器人有限公司 Spray robot
CN109972820A (en) * 2019-04-26 2019-07-05 广东博智林机器人有限公司 Lifting assembly and spray robot
CN109972822B (en) * 2019-04-26 2021-07-30 广东博智林机器人有限公司 Spraying robot
CN109972821B (en) * 2019-04-26 2021-07-30 广东博智林机器人有限公司 Spraying robot
CN110017010A (en) * 2019-05-21 2019-07-16 广东博智林机器人有限公司 Spray robot
CN110977947A (en) * 2019-12-25 2020-04-10 广东博智林机器人有限公司 Lifting mechanism and construction robot
CN114950812A (en) * 2022-06-24 2022-08-30 上海外高桥造船有限公司 Telescopic equipment for ship spraying

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Open date: 20090107