CN101334330A - Method for Measuring the Sensitivity of Electronic Manometers - Google Patents
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Abstract
本发明计量电子测压器灵敏度的方法属电子测量技术领域,该方法是:选择测量压力满量程的压力值作为校准压力,分别在常温、高温和低温环境下对被校准的电子测压器进行动态校准,在三套标准测压系统和被校准的电子测压器均校准有效的情况下,利用三套标准测压系统测得的平均压力曲线和被校准的电子测压器测试曲线上升沿数据计量得出被校准的电子测压器的灵敏度,该方法操作简单,只需在常温、低温、高温各校准3次,共9次就能得到电子测压器三种温度环境下的灵敏度系数,与现有的测量方法相比,该方法缩短了校准周期,提高了工作效率,减少了试验费用,降低了项目成本,结果精确可靠,是创新性思维的结果,这种计量电子测压器灵敏度的方法值得在本行业中采用和推广。
The method for measuring the sensitivity of an electronic manometer according to the present invention belongs to the technical field of electronic measurement. The method is as follows: select the pressure value of the full scale of the measurement pressure as the calibration pressure, and carry out the calibrated electronic manometer under normal temperature, high temperature and low temperature environment respectively. Dynamic calibration, under the condition that the three sets of standard pressure measurement systems and the calibrated electronic pressure gauges are all calibrated and valid, use the average pressure curve measured by the three sets of standard pressure measurement systems and the rising edge of the calibrated electronic pressure gauge test curve The sensitivity of the calibrated electronic manometer is obtained by data measurement. This method is simple to operate. It only needs to be calibrated three times at normal temperature, low temperature and high temperature, and the sensitivity coefficient of the electronic manometer under three temperature environments can be obtained 9 times in total. , compared with the existing measurement methods, this method shortens the calibration cycle, improves work efficiency, reduces test costs, reduces project costs, and the results are accurate and reliable. It is the result of innovative thinking. This metering electronic pressure gauge The method of sensitivity is worth adopting and promoting in this industry.
Description
一.技术领域 1. Technical field
本发明公开的计量电子测压器灵敏度的方法属电子测量技术领域,具体涉及的是一种利用压力曲线上升沿数据计量电子测压器灵敏度的方法。The method for measuring the sensitivity of an electronic manometer disclosed by the invention belongs to the technical field of electronic measurement, and specifically relates to a method for measuring the sensitivity of an electronic manometer by using the rising edge data of a pressure curve.
二.背景技术 2. Background technology
电子测压器适用于在中大口径火炮、弹药发射过程中自动测量火炮膛压曲线,以获得火炮的内弹道参数,具有精度高,使用方便等优点。为了保证电子测压器的测试精度,出厂前必须经过严格的动态校准。动态校准原理是校准前将被校准的电子测压器放在动态校准装置内,动态校准装置装有经过动态特性溯源性校准的三个标准压力传感器,标准传感器如是瑞士Kistler公司的6213BK型标准1000MPa压电晶体高压传感器,标准压力传感器经电荷放大器适配放大后由数据采集处理系统记录。校准时利用火药产生和火炮膛压相当的高温高压环境,产生的瞬态高压信号同时作用在标准压力传感器和被校准电子测压器上。标准传感器与电子测压器同时采集信号,信号记录完后,由计算机读出测压器数据,与标准压力传感器所测数据(作为校准系统的真值)进行数据处理,得到被校准电子测压器的灵敏度系数。根据气体状态方程,火药燃烧产生的压力相当时,其温度也相当,因此通过比较得出的幅值灵敏度、动态误差、波形相关系数,能够比较准确地反映电子测压器在膛内高温、高压环境下的动态特性。这样电子测压器就相当于在火炮实射膛内环境中经过了校准,能够保证所测试的膛压曲线的精度。电子测压器被校准之前要按照国军标要求保低温(-40℃)、保高温(+55℃)和保常温(+20℃)48小时,然后在动态校准装置中校准其低温、高温和常温的系统灵敏度,避免了环境温度变化对电子测压器性能的影响。电子测压器出厂前至少要经过低温12次、高温12次、常温12次的动态校准试验,每种温度环境下在测压器测量范围内均匀选取4~5个校准压力值,进行3次循环校准,记录每次校准试验中标准系统所测峰值压力的算数平均值yi,测压器所测最大比特值xi,分别对常温、高温和低温下的试验数据进行线性回归分析,模型为y=bx+a(y是标准系统峰值压力算数平均值:MPa,x是电子测压器比特值:bit),计算得到不同温度环境下电子测压器的灵敏度系数b和a。The electronic pressure gauge is suitable for automatically measuring the gun bore pressure curve during the firing process of medium and large caliber guns and ammunition, so as to obtain the internal ballistic parameters of the gun. It has the advantages of high precision and convenient use. In order to ensure the test accuracy of the electronic pressure gauge, it must undergo strict dynamic calibration before leaving the factory. The principle of dynamic calibration is to place the calibrated electronic pressure gauge in the dynamic calibration device before calibration. The dynamic calibration device is equipped with three standard pressure sensors that have been calibrated with traceability of dynamic characteristics. The standard sensor is the 6213BK standard 1000MPa of the Swiss Kistler company. Piezoelectric crystal high-voltage sensors, standard pressure sensors are adapted and amplified by charge amplifiers, and then recorded by the data acquisition and processing system. During calibration, gunpowder is used to generate a high temperature and high pressure environment equivalent to the gun bore pressure, and the generated transient high pressure signal acts on the standard pressure sensor and the calibrated electronic pressure gauge at the same time. The standard sensor and the electronic manometer collect signals at the same time. After the signal is recorded, the computer reads out the manometer data, and performs data processing with the data measured by the standard pressure sensor (as the true value of the calibration system) to obtain the calibrated electronic manometer. Sensitivity coefficient of the device. According to the gas state equation, when the pressure generated by the combustion of gunpowder is equal, its temperature is also equal. Therefore, the amplitude sensitivity, dynamic error, and waveform correlation coefficient obtained through comparison can more accurately reflect the high temperature and high pressure in the electronic pressure gauge. The dynamic characteristics of the environment. In this way, the electronic pressure gauge is equivalent to having been calibrated in the environment of the actual firing chamber of the artillery, which can ensure the accuracy of the tested chamber pressure curve. Before the electronic manometer is calibrated, it must be kept at low temperature (-40°C), high temperature (+55°C) and normal temperature (+20°C) for 48 hours according to the national military standard, and then calibrate its low temperature and high temperature in the dynamic calibration device And the system sensitivity at room temperature avoids the impact of ambient temperature changes on the performance of electronic pressure gauges. Before leaving the factory, the electronic manometer must go through dynamic calibration tests at least 12 times at low temperature, 12 times at high temperature, and 12 times at normal temperature. Under each temperature environment, 4 to 5 calibration pressure values are evenly selected within the measuring range of the manometer and carried out 3 times. Cyclic calibration, recording the arithmetic mean y i of the peak pressure measured by the standard system in each calibration test, and the maximum bit value x i measured by the manometer, and performing linear regression analysis on the test data at normal temperature, high temperature and low temperature respectively, and the model As y=bx+a (y is the standard system peak pressure arithmetic mean value: MPa, x is the bit value of the electronic manometer: bit), the sensitivity coefficients b and a of the electronic manometer under different temperature environments are calculated.
本领域的现有技术状况是:每个电子测压器出厂前至少要校准36次,如果在校准过程出现电子测压器和数据采集系统可靠性问题时,校准数据无效,需要重新校准,这样常温、高温和低温可能都需要增加校准次数。电子测压器的动态校准周期是很长的,而且很费人力、物力和财力。为了改进上述问题,我们提出了利用压力曲线的上升沿数据计量电子测压器灵敏度的方法,这种方法操作简单、省时省力、结果精确可靠。该技术已经应用于某基地电子测压器的动态校准,校准后的电子测压器在某靶场和某基地靶场进行了多炮(弹)种实炮膛压测试,测试数据证明:利用该技术校准后的电子测压器的可靠性和测试精度均能满足测试要求。准确可靠的测试数据为常规兵器的研制和生产验收提供了重要依据。The current state of the art in this field is: each electronic manometer will be calibrated at least 36 times before leaving the factory. If the electronic manometer and data acquisition system reliability problems occur in the calibration process, the calibration data is invalid and needs to be recalibrated. Normal temperature, high temperature and low temperature may require additional calibration times. The dynamic calibration cycle of the electronic pressure gauge is very long, and it takes a lot of manpower, material resources and financial resources. In order to improve the above problems, we propose a method of measuring the sensitivity of the electronic manometer by using the rising edge data of the pressure curve. This method is simple to operate, saves time and effort, and the result is accurate and reliable. This technology has been applied to the dynamic calibration of electronic manometers in a certain base. The calibrated electronic manometers have been tested for multiple guns (bullets) in a shooting range and a shooting range of a base. The test data proves that using this technology to calibrate The reliability and test accuracy of the final electronic pressure gauge can meet the test requirements. Accurate and reliable test data provide an important basis for the development and production acceptance of conventional weapons.
三.发明内容 3. Contents of the invention
本发明的目的是:向社会提供这种利用压力曲线的上升沿数据计量电子测压器灵敏度的方法,由于该方法校准压力值接近或达到测压器满量程,只需要常温、低温、高温各校准3次,共9次,就能得到电子测压器三种温度环境下的灵敏度系数,实践得知这种方法操作简单、省时省力、结果精确可靠。The purpose of the present invention is to provide the society with the method of measuring the sensitivity of the electronic manometer using the rising edge data of the pressure curve. Since the calibration pressure value of this method is close to or reaches the full scale of the manometer, only normal temperature, low temperature and high temperature are required. Calibrate 3 times, a total of 9 times, and you can get the sensitivity coefficients of the electronic manometer under the three temperature environments. Practice has shown that this method is simple to operate, saves time and effort, and the results are accurate and reliable.
本发明的技术方案是这样的:这种计量电子测压器灵敏度的方法,技术特点在于:所述的该方法是利用压力曲线上升沿数据计量电子测压器灵敏度的方法,该方法是:选择电子测压器测量压力满量程的压力值作为校准压力,如校准压力量程选择介于电子测压器测量压力满量程100%~110%之间的压力值。分别在常温、高温和低温环境下对被校准的电子测压器进行动态校准,在三套标准测压系统和被校准的电子测压器均校准有效的情况下,利用三套标准测压系统测得的平均压力曲线和被校准的电子测压器测试曲线上升沿数据计量得出被校准的电子测压器的灵敏度。实践得知,这种方法省时省力,结果精确可靠。The technical scheme of the present invention is as follows: the method for measuring the sensitivity of the electronic manometer is characterized in that: the method described is a method for measuring the sensitivity of the electronic manometer by using the rising edge data of the pressure curve, and the method is: select The electronic manometer measures the pressure value of the full scale of the pressure as the calibration pressure. For example, the calibration pressure range selects a pressure value between 100% and 110% of the full scale of the pressure measured by the electronic manometer. The calibrated electronic manometers were dynamically calibrated at normal temperature, high temperature and low temperature respectively. When the three standard manometry systems and the calibrated electronic manometers were all calibrated and valid, the three standard manometry systems were used to The measured average pressure curve and the rising edge data of the calibrated electronic manometer test curve yield the sensitivity of the calibrated electronic manometer. Practice has shown that this method saves time and effort, and the results are accurate and reliable.
根据以上所述的计量电子测压器灵敏度的方法,技术特点还有:对三套标准测压系统测试采集的数据首先采用30kHz截止频率进行数字滤波,例如电荷放大器选用200kHz上限截止频率,以滤掉随机噪声的影响。然后对三套标准测压系统的采集数据按静态校准的线性回归方程:According to the method for measuring the sensitivity of the electronic manometer described above, the technical features are as follows: the data collected by the three sets of standard manometer systems are first digitally filtered with a 30kHz cut-off frequency, for example, the charge amplifier uses a 200kHz upper limit cut-off frequency to filter remove the effects of random noise. Then, the collected data of the three sets of standard pressure measurement systems are statically calibrated according to the linear regression equation:
yi=ai+bixy i =a i +b i x
其中:选用y为电压,单位mv,ai、x为压力,单位MPa,常数ai、bi为已知量,分别进行处理,得到三套测压系统压力曲线x1、x2、x3和对应的峰值压力x1max、x2max、x3max,计量三套标准测压系统彼此之间的相关系数ρ12、ρ13、ρ23,若三套测试系统彼此间的相关系数ρij≥0.9997,则本次校准有效并采用本次校准数据。ρij即相关系数ρ12、ρ13、ρ23之简写。Among them: choose y as the voltage, the unit is mv, a i and x are the pressure, the unit is MPa, and the constants a i and b i are the known quantities, and they are processed separately to obtain three sets of pressure measurement system pressure curves x 1 , x 2 , x 3 and the corresponding peak pressures x 1max , x 2max , x 3max , measure the correlation coefficients ρ 12 , ρ 13 , and ρ 23 among the three sets of standard pressure measurement systems, if the correlation coefficients between the three sets of test systems ρ ij ≥ 0.9997, the calibration is valid and the calibration data is used. ρ ij is the abbreviation of correlation coefficients ρ 12 , ρ 13 , and ρ 23 .
根据以上所述的计量电子测压器灵敏度的方法,技术特点还有:根据下列公式计算三套标准测压系统彼此之间的相关系数ρij即ρ12、ρ13、ρ23:According to the method for measuring the sensitivity of the electronic manometer described above, the technical features are: calculate the correlation coefficient ρ ij between the three standard manometry systems, namely ρ 12 , ρ 13 , and ρ 23 , according to the following formula:
在三式中:t为时间,积分从+∞~-∞;x1(t)为第1套标准测压系统压力曲线,x2(t)为第2套标准测压系统压力曲线,x3(t)为第3套标准测压系统压力曲线。In the three formulas: t is time, and the integral is from +∞ to -∞; x 1 (t) is the pressure curve of the first set of standard manometric system, x 2 (t) is the pressure curve of the second set of standard manometric system, x 3 (t) is the pressure curve of the third set of standard pressure measurement system.
根据以上所述的计量电子测压器灵敏度的方法,技术特点还有:计量三套测试系统压力值的算术平均值、残差、残差平方和、标准偏差估计值、算术平均值标准偏差估计值,选取作为标准系统平均值的误差,三套标准系统约定以
根据以上所述的计量电子测压器灵敏度的方法,技术特点还有:对被校准的电子测压器测试采集的数据首先采用30kHz截止频率进行数字滤波处理,然后再对被校准的电子测压器采集数据进行处理,得到测试曲线yyi,标准系统平均压力曲线yi不动,平移电子测压器测试曲线yyi,每次平移一个数据点,计量标准测压系统平均压力曲线和被校准的电子测压器测试曲线之间的相关系数,平移n个数据点(n选择阿拉伯数字1以上正整数),达到标准系统平均压力曲线与电子测压器测试曲线上升沿吻合程度最好,求出相关系数序列ρj,再求出ρj中的最大值ρjmax,以此最大值ρjmax作为标准测压系统平均压力曲线和被校准的电子测压器测试曲线之间的相关系数,选取此相关系数ρjmax≥0.9997,则本次校准有效并采用本次校准数据。According to the above-mentioned method for measuring the sensitivity of the electronic manometer, the technical characteristics are as follows: the data collected by the calibrated electronic manometry test is firstly processed by digital filtering with a cut-off frequency of 30kHz, and then the calibrated electronic manometry The data collected by the instrument is processed to obtain the test curve yy i , the standard system average pressure curve y i does not move, and the test curve yy i of the electronic manometer is translated, one data point is translated each time, and the average pressure curve of the standard manometer system is calibrated The correlation coefficient between the test curves of the electronic manometer is shifted by n data points (n is selected as a positive integer above Arabic numeral 1), so that the average pressure curve of the standard system matches the rising edge of the test curve of the electronic manometer best. The correlation coefficient sequence ρ j is obtained, and then the maximum value ρ jmax in ρ j is obtained, and the maximum value ρ jmax is used as the correlation coefficient between the average pressure curve of the standard pressure measurement system and the calibrated electronic pressure gauge test curve. If the correlation coefficient ρ jmax ≥ 0.9997, then this calibration is valid and the calibration data is used.
根据以上所述的所述的计量电子测压器灵敏度的方法,技术特点还有:根据下述公式:According to the method for measuring the sensitivity of the electronic manometer described above, the technical characteristics also have: according to the following formula:
以上正整数),yy(t+j)为平移j点后的电子测压器测试曲线,yi(t)为标准测压系统平均压力曲线,计量标准测压系统平均压力曲线yi和被校准的电子测压器测试曲线yyi之间的相关系数序列ρj,取ρj中的最大值ρjmax作为标准测压系统平均压力曲线和被校准的电子测压器测试曲线之间的相关系数,若电子测压器测试曲线yyi平移j点后标准测压系统平均压力曲线yi和被校准的电子测压器测试曲线yyi之间的相关系数最大,则选取压力曲线yi的上升沿和测试曲线yyi+j的上升沿数据计量电子测压器灵敏度。The above positive integers), yy(t+j) is the test curve of the electronic manometer after shifting point j, y i (t) is the average pressure curve of the standard manometry system, the average pressure curve y i of the standard manometry system and the measured The correlation coefficient sequence ρ j between the calibrated electronic manometer test curves yy i , take the maximum value ρ jmax in ρ j as the correlation between the average pressure curve of the standard manometer system and the calibrated electronic manometer test curve coefficient, if the correlation coefficient between the average pressure curve y i of the standard pressure measuring system and the calibrated electronic manometer test curve yy i is the largest after the electronic manometer test curve yy i is translated by j points, then the pressure curve y i is selected The rising edge and the rising edge data of the test curve yy i+j measure the sensitivity of the electronic manometer.
根据以上所述的计量电子测压器灵敏度的方法,技术特点还有:在三套标准测压系统和被校准的电子测压器校准有效的前提下,在标准压力测试系统平均压力曲线yi的上升沿按峰值压力的15~100%范围取n(选择:n>200以上的阿拉伯数字正整数)个数据点,构成数据序列y(i),i=1~n;相对应的在电子测压器的测试曲线yyi+j的上升沿取n(选择:n>200以上的阿拉伯数字正整数)个数据点,构成数据序列x(i),i=1~n;对两组数据x(i)、y(i)进行线性拟合,如采用最小二乘法进行线性拟合得出工作直线方程yik=aik+bik·x,式中:yik为压力,单位:MPa,aik为截距,单位:MPa,bik为灵敏度,单位:MPa/LSB,x为LSB值,所述的LSB即Least Significant Bit,i为校准温度环境,k为每种校准温度环境下的试验次数。According to the above-mentioned method for measuring the sensitivity of the electronic manometer, the technical features also include: under the premise that the three sets of standard manometer systems and the calibration of the calibrated manometer are valid, the average pressure curve y i of the standard pressure test system According to the range of 15-100% of the peak pressure, n (choice: n > 200 positive integers of Arabic numerals) data points are selected to form a data sequence y(i), i=1-n; The rising edge of the test curve yy i+j of the manometer takes n (selection: n > 200 positive integers of Arabic numerals) data points to form a data sequence x(i), i=1~n; for two sets of data Carry out linear fitting of x(i) and y(i). For example, the least square method is used for linear fitting to obtain the working straight line equation y ik =a ik +b ik x, where: y ik is pressure, unit: MPa , a ik is the intercept, unit: MPa, b ik is the sensitivity, unit: MPa/LSB, x is the LSB value, the LSB is the Least Significant Bit, i is the calibration temperature environment, k is each calibration temperature environment the number of trials.
根据以上所述的计量电子测压器灵敏度的方法,技术特点还有:在常、高、低三种温度环境下分别对电子测压器校准三次,分别得出每一种温度环境下的三组工作直线方程,对同一温度环境下的三组方程的aik和bik分别取平均得到ai和bi,便得到被校准测压器的三种温度环境下的工作直线方程yi=ai+bi·x,ai和bi即为该温度环境下被校准的电子测压器的灵敏度。According to the above-mentioned method for measuring the sensitivity of the electronic manometer, the technical characteristics also include: the electronic manometer is calibrated three times under the normal, high and low temperature environments, respectively, and the three values under each temperature environment are respectively obtained. A set of working straight line equations, a ik and b ik of the three sets of equations under the same temperature environment are averaged to obtain a i and b i , and then the working straight line equation y i = a i +b i ·x, a i and b i are the sensitivity of the calibrated electronic pressure gauge under the temperature environment.
本发明的优点有:1.这种计量电子测压器灵敏度的方法是选择电子测压器测量压力满量程的压力值作为校准压力,如校准压力量程选择介于电子测压器测量压力满量程100%~110%之间的压力值,只需要常温、低温、高温各校准3次,共9次,就能得到电子测压器三种温度环境下的灵敏度系数;2.与现有技术的测量方法相比,采用该方法后减少了75%的校准工作量,大大缩短了校准周期,提高了工作效率,减少了试验费用,降低了项目成本,保证了电子测压器的精度;3.这种方法从测试技术上讲,乃是利用压力曲线上升沿数据计量电子测压器灵敏度的方法,它操作简单,结果精确可靠,是创新性的发明创造。本发明的这种计量电子测压器灵敏度的方法值得采用和推广。Advantages of the present invention have: 1. The method for measuring the sensitivity of the electronic manometer is to select the pressure value of the full-scale pressure measured by the electronic manometer as the calibration pressure, such as the selection of the calibration pressure range between the full-scale pressure measured by the electronic manometer For the pressure value between 100% and 110%, it only needs to be calibrated 3 times at normal temperature, low temperature and high temperature respectively, a total of 9 times, and the sensitivity coefficients of the electronic manometer under the three temperature environments can be obtained; 2. Compared with the existing technology Compared with the measurement method, this method reduces the calibration workload by 75%, greatly shortens the calibration cycle, improves work efficiency, reduces test costs, reduces project costs, and ensures the accuracy of the electronic pressure gauge; 3. In terms of testing technology, this method is a method of measuring the sensitivity of the electronic manometer by using the rising edge data of the pressure curve. It is easy to operate and the result is accurate and reliable. It is an innovative invention. The method for measuring the sensitivity of the electronic manometer of the present invention is worth adopting and popularizing.
四.附图说明 4. Description of drawings
本发明的说明书附图共有1幅:The accompanying drawings of the present invention have a total of 1:
图1为计量电子测压器灵敏度方法的流程方框图。Figure 1 is a flow block diagram of a method for measuring the sensitivity of an electronic manometer.
在图1中:1.开始;2.电子测压器常、或高、或低温保温48小时;3.电子测压器按测量满量程压力值在校准装置中进行校准;4.三套标准测压系统的数据进行数字滤波,再分别进行处理,得到压力曲线xi和峰值压力ximax;5.计量三套标准测压系统间的相关系数ρij;6.ρij≥0.9997吗?;7.计量三套测试系统压力值的算术平均值、残差、残差平方和、标准偏差估计值、算术平均值标准偏差估计值等;
五.具体实施方案V. Specific implementation plan
本发明的非限定实施例如下:Non-limiting examples of the invention are as follows:
实施例一.计量电子测压器灵敏度的方法
该例所述的计量电子测压器灵敏度的方法是利用压力曲线上升沿数据计量电子测压器灵敏度的方法,总括该方法是:选择电子测压器测量压力满量程的压力值作为校准压力,如校准压力量程选择介于电子测压器测量压力满量程100%~110%之间的压力值。分别在常温、高温和低温环境下对被校准的电子测压器进行动态校准,在三套标准测压系统和被校准的电子测压器均校准有效的情况下,利用三套标准测压系统测得的平均压力曲线和被校准的电子测压器测试曲线上升沿数据计量得出被校准的电子测压器的灵敏度。实践得知,这种方法省时省力,结果精确可靠。图1示出该计量电子测压器灵敏度方法的流程方框图:1为开始;2为选择在常温、或高温、或低温环境下对被校准的电子测压器进行动态校准,顺次选择每一种温度下使电子测压器保温48小时;3为电子测压器按测量满量程压力值在校准装置中进行校准;4为三套标准测压系统的采集数据先进行数字滤波,所述的数字滤波是对三套标准测压系统的采集数据首先采用30kHz截止频率进行数字滤波,例如电荷放大器选用200kHz上限截止频率,以滤掉随机噪声的影响。然后对三套标准测压系统的采集数据按静态校准的线性回归方程:The method for measuring the sensitivity of the electronic manometer described in this example is to use the rising edge data of the pressure curve to measure the sensitivity of the electronic manometer. In summary, the method is: select the pressure value of the full scale of the pressure measured by the electronic manometer as the calibration pressure, For example, select a pressure value between 100% and 110% of the full scale of the pressure measured by the electronic manometer for calibration of the pressure range. The calibrated electronic manometers were dynamically calibrated at normal temperature, high temperature and low temperature respectively. When the three standard manometry systems and the calibrated electronic manometers were all calibrated and valid, the three standard manometry systems were used to The measured average pressure curve and the rising edge data of the calibrated electronic manometer test curve yield the sensitivity of the calibrated electronic manometer. Practice has shown that this method saves time and effort, and the results are accurate and reliable. Fig. 1 shows the flow block diagram of this measurement electronic manometer sensitivity method: 1 is to start; 2 is to select to carry out dynamic calibration to the calibrated electronic manometer under normal temperature, or high temperature, or low temperature environment, select each in turn The electronic manometer is kept warm for 48 hours at different temperatures; 3 is that the electronic manometer is calibrated in the calibration device according to the measured full-scale pressure value; 4 is that the collected data of the three sets of standard manometer systems are first digitally filtered, and the Digital filtering is to first use 30kHz cut-off frequency to digitally filter the collected data of the three standard pressure measurement systems. For example, the charge amplifier uses a 200kHz upper limit cut-off frequency to filter out the influence of random noise. Then, the collected data of the three sets of standard pressure measurement systems are statically calibrated according to the linear regression equation:
yi=ai+bixy i =a i +b i x
其中:选用y为电压,单位mv,ai、x为压力,单位MPa,常数ai、bi为已知量,再分别进行处理,得到三套测压系统压力曲线x1、x2、x3和对应的峰值压力x1max、x2max、x3max,即得到压力曲线xi和峰值压力ximax;5为计量三套标准测压系统间的相关系数ρij,即计量三套标准测压系统彼此之间的相关系数ρ12、ρ13、ρ23,根据下列公式计算三套标准测压系统彼此之间的相关系数ρij即ρ12、ρ13、ρ23:Among them: select y as the voltage, the unit is mv, a i and x are the pressure, the unit is MPa, and the constants a i and b i are known quantities, and then they are processed separately to obtain three sets of pressure measurement system pressure curves x 1 , x 2 , x 3 and the corresponding peak pressure x 1max , x 2max , x 3max , that is, the pressure curve x i and the peak pressure x imax are obtained; 5 is the correlation coefficient ρ ij between the three sets of standard pressure measurement systems, that is, the measurement The correlation coefficients ρ 12 , ρ 13 , and ρ 23 among the pressure measurement systems are calculated according to the following formula:
在三式中:t为时间,积分从+∞~-∞;x1(t)为第1套标准测压系统,x2(t)为第2套标准测压系统压力曲线,x3(t)为第3套标准测压系统压力曲线;6为判断ρij≥0.9997吗?若三套测试系统彼此间的相关系数ρij≥0.9997,则本次校准有效并采用本次校准数据,继续进行7步骤。否则重做2-6步骤;7为计量三套测试系统压力值的算术平均值、残差、残差平方和、标准偏差估计值、算术平均值标准偏差估计值等,选取作为标准系统平均值的误差,三套标准系统约定以
实施例二.计量电子测压器灵敏度的方法
该例所述的计量电子测压器灵敏度的方法是利用三套标准测压系统测得的平均压力曲线和被校准的电子测压器测试曲线上升沿数据计量得出被校准的电子测压器的灵敏度。该例的方法具体步骤如图1示出的计量电子测压器灵敏度方法的流程方框图之步骤,该例计量电子测压器灵敏度的方法与实施例一不同点有:1.在12步中:在压力曲线yi的上升沿按峰值压力的15~100%范围取n个(选择300>n>200的奇数,如选择n==203、205、…、297、299等)数据点,同样在测试曲线yyi+j上升沿取n个(选择300>n>200的奇数,如选择n==203、205、…、297、299等)数据点。该例的计量电子测压器灵敏度的方法其余未述的,全同于实施例一中所述的,不再重述。The method for measuring the sensitivity of the electronic manometer described in this example is to use the average pressure curve measured by three sets of standard manometer systems and the rising edge data of the calibrated manometer test curve to obtain the calibrated manometer sensitivity. The method specific steps of this example are the steps of the flow chart of the metering electronic manometer sensitivity method shown in Figure 1, and the method and embodiment one difference of this example metering electronic manometer sensitivity have: 1. in 12 steps: Get n data points in the range of 15-100% of the peak pressure on the rising edge of the pressure curve yi (choose an odd number of 300>n>200, such as selecting n==203, 205, ..., 297, 299, etc.) data points, the same Take n data points (choose an odd number of 300>n>200, such as choosing n==203, 205, . . . , 297, 299, etc.) on the rising edge of the test curve yy i+j . All the rest of the method for measuring the sensitivity of the electronic manometer in this example are the same as those described in
实施例三.计量电子测压器灵敏度的方法Embodiment three. The method for measuring the sensitivity of the electronic manometer
该例所述的计量电子测压器灵敏度的方法是利用三套标准测压系统测得的平均压力曲线和被校准的电子测压器测试曲线上升沿数据计量得出被校准的电子测压器的灵敏度。该例的方法具体步骤如图1示出的计量电子测压器灵敏度方法的流程方框图之步骤,该例计量电子测压器灵敏度的方法与实施例一、实施例二不同点有:1.在12步中:在压力曲线yi的上升沿按峰值压力的15~100%范围取n个(选择300>n>200的偶数,如选择n==202、204、…、296、298等)数据点,同样在测试曲线yyi+j上升沿取n个(选择300>n>200的偶数,如选择n==202、204、…、296、298等)数据点。该例的计量电子测压器灵敏度的方法其余未述的,全同于实施例一、实施例二中所述的,不再重述。The method for measuring the sensitivity of the electronic manometer described in this example is to use the average pressure curve measured by three sets of standard manometer systems and the rising edge data of the calibrated manometer test curve to obtain the calibrated manometer sensitivity. The specific steps of the method of this example are the steps of the flow chart of the metering electronic manometer sensitivity method shown in Figure 1, and the method of this example metering electronic manometer sensitivity has different points from embodiment one and embodiment two: 1. In the 12th step: select n according to the range of 15-100% of the peak pressure on the rising edge of the pressure curve yi (choose an even number of 300>n>200, such as selecting n==202, 204, ..., 296, 298, etc.) Data points, also take n data points (choose an even number of 300>n>200, such as choosing n==202, 204, ..., 296, 298, etc.) on the rising edge of the test curve yy i+j . All the rest of the method for measuring the sensitivity of the electronic manometer in this example are the same as those described in
实施例四.计量电子测压器灵敏度的方法Embodiment 4. The method for measuring the sensitivity of the electronic manometer
该例所述的计量电子测压器灵敏度的方法是利用三套标准测压系统测得的平均压力曲线和被校准的电子测压器测试曲线上升沿数据计量得出被校准的电子测压器的灵敏度。该例的方法具体步骤如图1示出的计量电子测压器灵敏度方法的流程方框图之步骤,该例计量电子测压器灵敏度的方法与实施例一~实施例三不同点有:1.在12步中:在压力曲线yi的上升沿按峰值压力的15~100%范围取n个(选择n>300的整数,如选择n==301、302、…、998、999等)数据点,同样在测试曲线yyi+j上升沿取n个(选择n>300的整数,如选择n==301、302、…、998、999等)数据点。该例的计量电子测压器灵敏度的方法其余未述的,全同于实施例一~实施例三中所述的,不再重述。The method for measuring the sensitivity of the electronic manometer described in this example is to use the average pressure curve measured by three sets of standard manometer systems and the rising edge data of the calibrated manometer test curve to obtain the calibrated manometer sensitivity. The specific steps of the method of this example are the steps of the flow chart of the metering electronic manometer sensitivity method shown in Figure 1, and the method of this example's metering electronic manometer sensitivity has different points from embodiment one to embodiment three: 1. In step 12: select n data points according to the range of 15 to 100% of the peak pressure on the rising edge of the pressure curve yi (choose an integer of n>300, such as choosing n==301, 302, ..., 998, 999, etc.) data points , also take n data points (select an integer of n>300, such as selecting n==301, 302, . . . , 998, 999, etc.) on the rising edge of the test curve yy i+j . The rest of the method for measuring the sensitivity of the electronic manometer in this example is the same as that described in
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