CN101332654A - Mechanical arm for ejection molding and separating and ejection molding device - Google Patents
Mechanical arm for ejection molding and separating and ejection molding device Download PDFInfo
- Publication number
- CN101332654A CN101332654A CNA2007102009602A CN200710200960A CN101332654A CN 101332654 A CN101332654 A CN 101332654A CN A2007102009602 A CNA2007102009602 A CN A2007102009602A CN 200710200960 A CN200710200960 A CN 200710200960A CN 101332654 A CN101332654 A CN 101332654A
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- die
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- module
- injection
- suction nozzles
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- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides an injection forming manipulator used for distributing cavities, comprising a supporting part, a clamping unit and a plurality of suction nozzles; the clamping unit and the suction nozzle are arranged on the supporting part; the clamping unit is used for clamping a material head after the injection forming; the distribution type of a plurality of suction nozzles is corresponding to that of the injection parts after the injection forming; a plurality of suction nozzles respectively comprise a receiving hole which is provided with a suction mouth where the injection part passes and is sucked into the receiving hole; the suction mouth is more than the opening of the receiving hole far away from one side of the suction mouth. The injection forming manipulator used for the injection forming uses a plurality of suction nozzles to synchronously take out the injection parts after the injection forming in a plurality of die cavities and to arrange the injection parts into corresponding receiving cavities, thus gaining the finished optical element product which can automatically distribute the cavities.
Description
Technical field
The present invention relates to a kind of ejection molding and separating cave with manipulator and device for injection moulding.
Background technology
Be applied to the optical element in the portable electron devices such as mobile phone, MP3, normally adopt device for injection moulding to make as micro lens, LGP etc.Device for injection moulding has characteristics such as speed is fast, precision height, can be referring to people such as Yao Be Wang at document Proceedings of the 2005 IEEE International Conference on Mechatronics July1012,2005, Taipei, Design and Fabrication of an All ElectricTiebarless Injection Molding Machine one literary composition among the Taiwan.
Existing device for injection moulding generally includes male model and the master mold that matches, and this male model and master mold comprise die holder respectively and be installed in die on this die holder that this die is to be fixed on the corresponding die holder by retaining elements such as wedge or locating pieces.When this male model and master mold matched moulds, two relative die holders, dies are by setting elements such as guide pillar or alignment pin location, form a plurality of die cavitys between the two relative dies, and injection material injects described die cavity via sprue.After the moulding, male model is separated with master mold, eject the optical element of being wanted moulding to obtain, reclaim stub bar simultaneously by runner and sprue obtained by molding with the injection part of thimble in will these a plurality of die cavitys.
Yet above-mentioned device for injection moulding is a plurality of optical elements of obtained by molding and stub bar to be reclaimed in the lump carry out the branch cave again or carry out the branch cave one by one, and this makes that the production cycle of optical element is longer, and cost of labor is higher.
Summary of the invention
In view of this, but the ejection molding and separating cave that a kind of automatic aperture separation is provided is necessary with manipulator and device for injection moulding in fact.
Below the ejection molding and separating cave that will but a kind of automatic aperture separation be described with embodiment is with manipulator and device for injection moulding.
A kind of ejection molding and separating cave manipulator, it comprises: a support member, a grip unit and a plurality of suction nozzle, this grip unit and suction nozzle are installed on this support member, this grip unit is used for the stub bar behind the clamping ejection formation, the arrangement mode of the injection part behind the arrangement mode of these a plurality of suction nozzles and the ejection formation is corresponding, it comprises an accepting hole respectively, this accepting hole has one and supplies injection part to pass through and the interior suction inlet of suction accepting hole, and this suction inlet is greater than the opening away from suction inlet one side of this accepting hole.
A kind of device for injection moulding, it comprises: can match forms first module and second module, manipulator and the gatherer that runner reaches a plurality of die cavitys that are connected with this runner.This manipulator comprises a support member, a grip unit and a plurality of suction nozzle, this grip unit and suction nozzle are installed on this support member, this grip unit is used for clamping and divides the stub bar that is formed by runner behind the mould, the arrangement mode of these a plurality of suction nozzles is corresponding with the arrangement mode of these a plurality of die cavitys, it comprises an accepting hole respectively, this accepting hole have an injection part that forms for the die cavity that divides behind the mould by a correspondence by and the suction accepting hole in suction inlet, this suction inlet is greater than the opening away from suction inlet one side of this accepting hole.This gatherer comprises second collector unit that is used to accommodate first collector unit of this stub bar and is used to accommodate injection part, and this second collector unit has a plurality of and the corresponding cave of accommodating of arrangement modes these a plurality of die cavitys.
With respect to prior art, described ejection molding and separating cave utilizes a plurality of suction nozzles to take out the injection part that is formed by a plurality of die cavitys behind the ejection formation synchronously with manipulator and device for injection moulding and this injection part is inserted accommodate accordingly in the cave, thereby can obtain the optical element finished product of automatic aperture separation, it has shortened the production cycle of ejection formation optical element, and the cost of labor of producing the ejection formation optical element is decreased.
Description of drawings
Fig. 1 is the perspective view of the ejection molding and separating cave of first embodiment of the invention with manipulator.
Fig. 2 is the three-dimensional decomposition texture schematic diagram of the device for injection moulding of second embodiment of the invention.
Fig. 3 is along the generalized section of III-III among Fig. 2.
The specific embodiment
Below in conjunction with drawings and Examples ejection molding and separating of the present invention cave is described in further detail with manipulator and device for injection moulding.
See also Fig. 1, the ejection molding and separating cave of first embodiment of the invention comprises 130, one grip unit 131 of a support member and four suction nozzles 132 with manipulator 13.
This grip unit 131 is installed on this support member 130 this grip unit 131 to be had clamping and opens two states, and this two states is controlled by a controller (figure does not show).The runner of this grip unit 131 and the formation stub bar of ejection shaping die is corresponding to be used for the stub bar behind the clamping ejection formation.
These four suction nozzles 132 are installed on the support member 130, and the arrangement mode of the injection part behind its arrangement mode and the ejection formation is corresponding.These four suction nozzles 132 comprise an accepting hole 1321 respectively, this accepting hole 1321 have one for injection part by and suck suction inlet 1322 in the accepting hole 1321.These four suction nozzles 132 all are connected with a vacuum generator (figure does not show), control the absorption of these four suction nozzles 132 and unclamp two states via this vacuum generator.
The suction inlet 1322 of these four suction nozzles 132 is greater than the opening 1323 away from suction inlet 1,322 one sides of this accepting hole 1321.At this, these four suction nozzles 132 are taper and suction inlet 1322 is beneficial to injection part is sucked in this suction nozzle 132 near the die cavity behind the ejection formation.Be understandable that the shape of this suction nozzle 132 also can be other and is beneficial to the shape that injection part is sucked, as hemispherical etc.In the present embodiment, what these four suction nozzles 132 all were tilted is installed on the support member 130, and the gravity that is beneficial to overcome injection part sucks injection part in this suction nozzle 132.
Be understandable that these four suction nozzles 132 also can be connected with a vacuum generator respectively, control its absorption and unclamp two states that it can further improve the absorption affinity of suction nozzle 132 via vacuum generator separately.
Described ejection molding and separating cave can utilize suction nozzle 132 to take out the cave of accommodating that the injection part that is formed by a plurality of die cavitys behind the ejection formations is beneficial to this injection part is inserted respectively correspondence synchronously with manipulator 13, thereby obtain the optical element finished product of automatic aperture separation, it can shorten the production cycle of ejection formation optical element, and the cost of labor of producing the ejection formation optical element is decreased.
See also Fig. 2, the device for injection moulding 10 of second embodiment of the invention comprises 14, one stub bar gatherers 15 of 12, one injection part gatherers of 11, one second modules of one first module and the manipulator 13 that above-mentioned first embodiment provides.In the present embodiment, this first module 11 is the dynamic model piece, and this second module 12 is the cover half piece.
See also Fig. 3, this first module 11 comprises that 110, one of one first die holders are fixed on first die 111 on this first die holder 110 by retaining element (figure does not show).This first die 111 has one first die joint 112, offer four first grooves 113 and one first connectivity slot 114 on this first die joint 112, these four first grooves 113 are interconnected by this first connectivity slot 114, and the bottom of these four first grooves 113 is equipped with a thimble 115 that is used to eject profiled member.Be provided with at least one second groove 116 in first connectivity slot 114 on this first die joint 112, the opening 1161 away from these first die joint, 112 1 sides of this second groove 116 is beneficial to the obtained by molding stub bar is retained on this first module 11 greater than the opening 1162 near these first die joint, 112 1 sides, and this second groove 116 is connected with this first connectivity slot 114.
This second module 12 comprises that 120, one of one second die holders are fixed on second die 121 on this first die holder 120 by retaining element (figure does not show).This second die 121 has one can be when matched moulds and above-mentioned first die joint, 112 contacted second die joints 122, offer four the 3rd grooves 123 that match with described first groove 113 and second connectivity slot 124 that matches with above-mentioned first connectivity slot 114 on this second die joint 122, these four the 3rd grooves 123 are interconnected by this second connectivity slot 124.This second module 12 also comprises an inlet 125 that runs through this second die holder 120 and this second die 121 and be connected with this second connectivity slot 124, by this inlet 125 injection material is injected formed die cavity between this first die 111 and this second die 121 behind this first module 11 and this second module, 12 matched moulds.
The grip unit 131 of this manipulator 13 is used for the stub bar that is positioned at described first connectivity slot 114 and separates with this second module 12 behind the clamping ejection molding and separating mould.These four suction nozzles 132 are corresponding respectively with four first grooves 113 of first die joint 112 of first module 11, and the arrangement mode of a plurality of die cavitys that form when also promptly the arrangement mode of these four suction nozzles 132 is with this first module 11 and second module, 12 matched moulds is corresponding.This injection part gatherer 14 has four and accommodates cave 141, accommodating cave 141 for these four is used to accommodate by the injection part of this first module 11 with these second module, 12 obtained by molding, these four to accommodate corresponding respectively i.e. these four arrangement mode and this four suction nozzle 132 arrangement modes of accommodating cave 141 of four suction nozzles 132 in cave 141 and this corresponding, accommodates in the cave 141 so that this manipulator 13 is inserted these four respectively with the injection part of obtained by molding.
This stub bar gatherer 15 in the present embodiment with these injection part gatherer 14 adjacent settings, it is used to accommodate described stub bar.
Below will briefly explain the course of work of this device for injection moulding 10:
During with this first module 11 and these second module, 12 matched moulds, four the 3rd grooves 123 on four first grooves 113 on first die joint 112 of described first die 111 and second die joint 122 of described second die 121 are over against forming four die cavitys, and described first connectivity slot 114 and second connectivity slot 124 are over against to form a runner.
When using above-mentioned device for injection moulding 10 to carry out moulding, injection material injects described runner, second groove 116 and four die cavitys via described inlet 125;
When this first module 11 and this second module 12 are carried out the branch mould, earlier the injection material in this runner, second groove 116 and four die cavitys is carried out cooled and solidified, and then first module 11 and second module 12 are separated from each other;
When carrying out the demoulding, drive this manipulator 13 move between this first module 11 and second module 12 and four suction nozzles 132 on this manipulator 13 relative with injection part in described four first grooves 113 respectively, and make the grip unit that is in open configuration 131 on this manipulator 13 relative with the stub bar that described inlet 125 places form;
Starting the vacuum generator that is connected with four suction nozzles 132 makes these four suction nozzles 132 be in adsorbed state, by described thimble 115 injection part in these four first grooves 113 is ejected then, four profiled members that are ejected are inhaled in the accepting hole 1321 of these four suction nozzles 132 by suction inlet 1322 respectively subsequently.At this, owing to can carry out particular design to the die cavity that forms behind the matched moulds and the cast gate of runner junction, for example that the shape very little, cast gate of cast gate design is consistent with the part at the edge that will form injection part etc., the profiled member that is beneficial to be ejected by thimble 115 does not need follow-up procedure for processing promptly to can be required injection part;
This grip unit 131 is adjusted into clamp position clamps with the stub bar that described inlet 125 places are formed, driving this manipulator 13 will be pulled out from this first module 11 by the stub bar that this grip unit 131 clamps;
Drive this manipulator 13 and will be placed the top of this stub bar gatherer 15, then this grip unit 131 is adjusted into open configuration so that stub bar falls into this stub bar gatherer 15 by the stub bar of these grip unit 131 clampings;
Drive this manipulator 13 with these four suction nozzles 132 move to this injection part gatherer 14 over against the position, and make these four suction nozzles 132 respectively with these four to accommodate cave 141 corresponding;
These four suction nozzles 132 are adjusted into releasing orientation,, accommodate cave 141 accordingly so injection part can fall into automatically because these four suction nozzles 132 are to be tilted to be installed on the support member 130.
Described device for injection moulding 10 utilizes suction nozzle 132 to take out the injection part in these four first grooves 113 behind the ejection formations and it is inserted respectively accommodate accordingly in the cave 141, can obtain the optical element finished product of automatic aperture separation, thereby shortened the production cycle of ejection formation optical element, and the cost of labor of producing the ejection formation optical element is decreased.
Be understandable that, the quantity of this first groove 113 and three groove 123 corresponding with it is not limited to four, can for two, more than three or four, if suction nozzle 132 on this manipulator 13 and the quantity of accommodating cave 141 on this injection part gatherer 14 are all identical with the quantity of this first groove 113 and this suction nozzle 132 and accommodate the arrangement mode in cave 141 and the arrangement mode of this first groove 113 corresponding.
In addition, first module 11 in the device for injection moulding of the present invention can be the cover half piece, and this second module 12 is the dynamic model piece simultaneously; This device for injection moulding can also be according to concrete needs, only are provided with groove forming die cavity behind the two matched moulds this first module 11 or second module, 12 1 sides, and are not limited to present embodiment.Those skilled in the art also can do other variation in spirit of the present invention, certainly, the variation that these are done according to spirit of the present invention all should be included within the present invention's scope required for protection.
Claims (9)
1. ejection molding and separating cave manipulator, it comprises: a support member, a grip unit and a plurality of suction nozzle, this grip unit and suction nozzle are installed on this support member, this grip unit is used for the stub bar behind the clamping ejection formation, the arrangement mode of the injection part behind the arrangement mode of these a plurality of suction nozzles and the ejection formation is corresponding, these a plurality of suction nozzles comprise an accepting hole respectively, this accepting hole has one and supplies injection part to pass through and the interior suction inlet of suction accepting hole, and this suction inlet is greater than the opening away from suction inlet one side of this accepting hole.
2. ejection molding and separating as claimed in claim 1 cave manipulator is characterized in that these a plurality of suction nozzles are respectively taper or hemispherical.
3. ejection molding and separating as claimed in claim 1 cave manipulator is characterized in that, these a plurality of suction nozzles tilt to be installed on this support member.
4. device for injection moulding, it comprises first module and second module of a plurality of die cavitys that can match the formation runner and be connected with this runner, manipulator and gatherer, this manipulator comprises a support member, a grip unit and a plurality of suction nozzle, this grip unit and suction nozzle are installed on this support member, this grip unit is used for clamping and divides the stub bar that is formed by runner behind the mould, the arrangement mode of these a plurality of suction nozzles is corresponding with the arrangement mode of these a plurality of die cavitys, these a plurality of suction nozzles comprise an accepting hole respectively, this accepting hole have an injection part that forms for the die cavity that divides behind the mould by a correspondence by and the suction accepting hole in suction inlet, this suction inlet is greater than the opening away from suction inlet one side of this accepting hole, this gatherer comprises second collector unit that is used to accommodate first collector unit of this stub bar and is used to accommodate injection part, and this second collector unit has a plurality of and the corresponding cave of accommodating of arrangement modes these a plurality of die cavitys.
5. device for injection moulding as claimed in claim 4, it is characterized in that, this first module comprises one first die holder and first die that is arranged on this first die holder, this second module comprises one second die holder and second die that is arranged on this second die holder, a plurality of first grooves that offer one first connectivity slot on the die joint of this first die and be interconnected with it, offer on the die joint of this second die one with corresponding second connectivity slot of this first connectivity slot and with corresponding a plurality of second grooves of this first groove, this second connectivity slot is interconnected with these a plurality of second grooves, this second module also has an inlet that runs through this second die holder and this second die and be connected with this second connectivity slot, behind this first module and this second module matched moulds, this first groove and this second groove combination form described a plurality of die cavity, and this first connectivity slot and this second connectivity slot are combined to form described runner.
6. device for injection moulding as claimed in claim 5, it is characterized in that, also be provided with at least one the 3rd groove on this first die, this at least one the 3rd groove is arranged in this first connectivity slot and is coupled logical, this at least one the 3rd groove away from the opening of die joint one side of this first module greater than opening near this land area one side.
7. device for injection moulding as claimed in claim 5 is characterized in that, the bottom of this at least one first groove is provided with a thimble that is used to eject injection part.
8. device for injection moulding as claimed in claim 4 is characterized in that, these a plurality of suction nozzles are respectively taper or hemispherical.
9. device for injection moulding as claimed in claim 4 is characterized in that, these a plurality of suction nozzles tilt to be installed on this support member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2007102009602A CN101332654A (en) | 2007-06-29 | 2007-06-29 | Mechanical arm for ejection molding and separating and ejection molding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2007102009602A CN101332654A (en) | 2007-06-29 | 2007-06-29 | Mechanical arm for ejection molding and separating and ejection molding device |
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CN101332654A true CN101332654A (en) | 2008-12-31 |
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CNA2007102009602A Pending CN101332654A (en) | 2007-06-29 | 2007-06-29 | Mechanical arm for ejection molding and separating and ejection molding device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103158231A (en) * | 2011-12-12 | 2013-06-19 | 三星电子株式会社 | Injection mold |
CN105414550A (en) * | 2015-12-25 | 2016-03-23 | 丹阳市裕桥精密元件有限公司 | Powder metallurgy hole distribution manipulator adopting injection machine |
CN106079291A (en) * | 2016-06-22 | 2016-11-09 | 广东瑞捷光电股份有限公司 | A kind of optical lens full-automation production method and device |
-
2007
- 2007-06-29 CN CNA2007102009602A patent/CN101332654A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103158231A (en) * | 2011-12-12 | 2013-06-19 | 三星电子株式会社 | Injection mold |
CN103158231B (en) * | 2011-12-12 | 2016-12-21 | 三星电子株式会社 | Injection molding |
CN105414550A (en) * | 2015-12-25 | 2016-03-23 | 丹阳市裕桥精密元件有限公司 | Powder metallurgy hole distribution manipulator adopting injection machine |
CN106079291A (en) * | 2016-06-22 | 2016-11-09 | 广东瑞捷光电股份有限公司 | A kind of optical lens full-automation production method and device |
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Open date: 20081231 |