CN110091479A - A kind of back-off loose-core injection mould - Google Patents

A kind of back-off loose-core injection mould Download PDF

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Publication number
CN110091479A
CN110091479A CN201910504581.5A CN201910504581A CN110091479A CN 110091479 A CN110091479 A CN 110091479A CN 201910504581 A CN201910504581 A CN 201910504581A CN 110091479 A CN110091479 A CN 110091479A
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China
Prior art keywords
plate
mold
core
rear mold
mould
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石鑫
王斌
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Shanghai Ruishuo Precision Molding Technology Co Ltd
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Shanghai Ruishuo Precision Molding Technology Co Ltd
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Priority to CN201910504581.5A priority Critical patent/CN110091479A/en
Publication of CN110091479A publication Critical patent/CN110091479A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/44Removing or ejecting moulded articles for undercut articles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种倒扣抽芯注塑模具,涉及模具技术领域,主要为了解决传统倒扣结构的模具有倒扣脱伤而产品产合格率低问题;该注塑模具,包括前膜组件和后膜组件,所述前膜组件包括前模A板和前模面板,所述前模A板内安装有前模仁和滑块座,所述后膜组件包括后模B板、后模隔热板和后模底板,所述后模B板内部安装有合模后与滑块座相配合的铲基,所述前模A板内部设置有前模仁和与前模仁型腔面相配合的镶针A、活动嵌件和镶针B,镶针A与镶针B通过活动嵌件相连接,所述前模A板的外侧设置有油缸,油缸端部穿过滑块座与镶针B连接,所述后模仁和前模仁型腔内置有呈贯通面结构的注塑产品。

The invention discloses an undercut core-pulling injection mold, which relates to the technical field of moulds, and mainly aims to solve the problem that the traditional undercut mold has undercut damage and the product yield is low; the injection mold includes a front membrane component and a rear membrane component. Membrane assembly, the front membrane assembly includes a front mold A plate and a front mold panel, a front mold core and a slider seat are installed in the front mold A plate, and the rear membrane assembly includes a rear mold B plate and a rear mold heat insulation board And the bottom plate of the rear mold, the shovel base matched with the slider seat after mold closing is installed inside the said rear mold B plate, and the inside of the said front mold A plate is provided with a front mold core and an insert pin matched with the cavity surface of the front mold core A. Movable inserts and inserts B, inserts A and inserts B are connected through movable inserts, an oil cylinder is arranged on the outside of the front mold A, and the end of the oil cylinder passes through the slider seat to connect with inserts B, An injection molded product with a through-surface structure is built in the cavity of the rear mold core and the front mold core.

Description

一种倒扣抽芯注塑模具An inverted core-pulling injection mold

技术领域technical field

本发明涉及模具技术领域,具体是一种倒扣抽芯注塑模具。The invention relates to the technical field of moulds, in particular to an undercut core-pulling injection mold.

背景技术Background technique

注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具。注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the mass production of certain complex-shaped parts. Specifically, it refers to injecting heated and melted plastic into a mold cavity under high pressure from an injection molding machine, and after cooling and solidifying, a molded product is obtained.

在注塑模具设计中,产品中出现的与开模方向相干涉的部位称为倒扣。如果产品结果出现倒扣,是无法用普通脱模方式去设计。因此,在做此类模具设计的会有相应的倒扣处理系统。目前常用的倒扣处理方法为定模推板跟动,其实现方式包括扣机实现、弹簧实现等。而这些方式运动过程对产品会有不同程度的倒扣脱伤,产品产合格率低,成本变高。In the design of injection molds, the parts that appear in the product and interfere with the mold opening direction are called undercuts. If there is an undercut in the product result, it cannot be designed by ordinary demoulding methods. Therefore, there will be a corresponding undercut processing system for this type of mold design. At present, the commonly used undercut processing method is the follow-up movement of the fixed mold push plate, and its realization methods include buckle machine realization, spring realization and so on. However, the movement process of these methods will cause different degrees of undercut and detachment damage to the product, resulting in a low pass rate and high cost.

发明内容Contents of the invention

本发明的目的在于提供一种倒扣抽芯注塑模具,以解决传统倒扣结构的模具有倒扣脱伤而产品产合格率低问题。The object of the present invention is to provide an undercut core-pulling injection mold to solve the problem of undercut breakage and low yield of products in traditional undercut structure molds.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种倒扣抽芯注塑模具,包括前膜组件和后膜组件,所述前膜组件包括前模A板和前模面板,所述前模A板内安装有前模仁和滑块座,所述后膜组件包括后模B板、后模隔热板和后模底板,所述后模隔热板和后模底板通过螺丝固定。所述后模B板内部安装有合模后与滑块座相配合的铲基,所述前模A板内部设置有前模仁和与前模仁型腔面相配合的镶针A、活动嵌件和镶针B,镶针A与镶针B通过活动嵌件相连接,所述前模A板的外侧设置有油缸,油缸的活塞杆扁位结构通过滑块座与镶针B连接,所述后模仁和前模仁型腔内置有呈贯通面结构的注塑产品,所述油缸活塞杆与滑块座衔接面之间相距0.5mm。An undercut core-pulling injection mold includes a front film assembly and a rear film assembly, the front film assembly includes a front mold A plate and a front mold panel, a front mold core and a slider seat are installed in the front mold A plate, the The rear membrane assembly includes a rear mold B plate, a rear mold heat insulation plate and a rear mold bottom plate, and the rear mold heat insulation plate and the rear mold bottom plate are fixed by screws. The inside of the rear mold B is equipped with a shovel base that matches the slider seat after mold closing, and the inside of the front mold A is provided with a front mold core and an insert A that matches the cavity surface of the front mold core, and a movable insert and insert pin B, insert pin A and insert pin B are connected through movable inserts, and an oil cylinder is arranged on the outside of the front mold A plate, and the piston rod flat structure of the oil cylinder is connected with insert pin B through a slider seat. The cavity of the rear mold core and the front mold core is equipped with an injection molding product with a through-surface structure, and the distance between the piston rod of the oil cylinder and the connecting surface of the slider seat is 0.5mm.

在上述技术方案的基础上,本发明还提供以下可选技术方案:On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

在一种可选方案中:所述前膜组件中的铲基和后膜组件的滑块座通过斜面配合。In an optional solution: the shovel base in the front membrane assembly and the slider seat of the rear membrane assembly are fitted through inclined surfaces.

在一种可选方案中:所述后模隔热板和后模B板之间安装有顶针底板和顶针面板,顶针面板的两侧固定有方铁。In an optional solution: a thimble bottom plate and a thimble panel are installed between the back mold heat insulation board and the back mold B board, and square irons are fixed on both sides of the thimble panel.

在一种可选方案中:所述顶针面板上装配有顶针、支撑柱和环绕在支撑柱上的复位杆弹簧。In an optional solution: the thimble panel is equipped with a thimble, a support column and a reset rod spring surrounding the support column.

在一种可选方案中:所述后模B板上还装配有导套和导柱,所述前模A板上装配有唧嘴,所述前模面板的中心位置处固定有定位环,所述前模A板上还设置有前模隔热板。In an optional solution: a guide sleeve and a guide post are also mounted on the rear mold B, a nozzle is mounted on the front mold A, and a positioning ring is fixed at the center of the front mold panel. A front mold heat insulation board is also arranged on the front mold A.

相较于现有技术,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:

1、本发明避免了倒扣脱伤,采用了一侧滑块抽芯,一侧整体镶件形式,且产品结构紧凑,内镶件活动空间非常有限,只能通过旋转式脱出;1. The present invention avoids undercutting, and adopts the form of one side slider core pulling and one side integral insert, and the product structure is compact, and the inner insert has very limited activity space, which can only be pulled out by rotation;

2、本发明产品随内镶件取出后,放在特定工装上,迅速取出镶件,方便快捷,模具结构设计新颖,产品脱模不会拉伤,合格率高,有效的解决了对紧凑型倒扣结构的产品开模难题。2. After the product of the present invention is taken out with the inner insert, it is placed on a specific tooling, and the insert is quickly taken out. Difficulties in opening molds for products with upside-down structures.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明中截面的结构示意图。Fig. 2 is a structural schematic diagram of a section in the present invention.

图3为本发明中后模B板的结构示意图。Fig. 3 is a structural schematic diagram of the rear formwork B plate in the present invention.

图4为本发明中前模A板的结构示意图。Fig. 4 is a schematic structural view of the front formwork A in the present invention.

图5为本发明中旋转前产品与镶件A结构示意图。Fig. 5 is a structural schematic diagram of the product and insert A before rotation in the present invention.

图6为本发明中旋转后产品与镶件A结构示意图。Fig. 6 is a structural schematic diagram of the rotated product and insert A in the present invention.

附图标记注释:后模隔热板1、顶针底板2、顶针面板3、后模底板4、方铁5、复位杆弹簧6、顶针7、后模B板8、前模A板9、前模面板10、前模隔热板11、定位环12、导套13、导柱14、油缸15、滑块座16、铲基17、后模仁18、前模仁19、唧嘴20、镶针A21、活动嵌件22和镶针B23。Notes on reference signs: rear mold heat insulation board 1, thimble bottom plate 2, thimble panel 3, rear mold bottom plate 4, square iron 5, reset lever spring 6, thimble 7, rear mold B plate 8, front mold A plate 9, front mold Die plate 10, front mold insulation board 11, positioning ring 12, guide sleeve 13, guide post 14, oil cylinder 15, slider seat 16, shovel base 17, rear mold core 18, front mold core 19, nozzle 20, inlay Needle A21, movable insert 22 and setting pin B23.

具体实施方式Detailed ways

以下实施例会结合附图对本发明进行详述,在附图或说明中,相似或相同的部分使用相同的标号,并且在实际应用中,各部件的形状、厚度或高度可扩大或缩小。本发明所列举的各实施例仅用以说明本发明,并非用以限制本发明的范围。对本发明所作的任何显而易知的修饰或变更都不脱离本发明的精神与范围。The following embodiments will describe the present invention in detail with reference to the drawings. In the drawings or descriptions, similar or identical parts use the same symbols, and in practical applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the present invention are only used to illustrate the present invention, and are not intended to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.

实施例1Example 1

请参阅图1~6,本发明实施例中,一种倒扣抽芯注塑模具,包括前膜组件和后膜组件,所述前膜组件包括前模A板9和前模面板10,所述前模A板9内安装有前模仁19和滑块座16,所述后膜组件包括后模B板8、后模隔热板1和后模底板4,所述后模隔热板1和后模底板4通过螺丝固定,所述后模B板8内部安装有合模后与滑块座16相配合的铲基17,所述前模A板9内部设置有前模仁19和与前模仁19型腔面相配合的镶针A21、活动嵌件22和镶针B23,镶针A21与镶针B23通过活动嵌件22相连接,所述前模A板9的外侧设置有油缸15,油缸15活塞杆扁位结构通过滑块座(16)与镶针B23连接,所述后模仁18和前模仁19型腔内置有呈贯通面结构的注塑产品,所述镶针A21经侧壁插入注塑产品内侧,所述油缸活塞杆15与滑块座16衔接面之间相距0.5mm;Please refer to Figures 1 to 6. In an embodiment of the present invention, an inverted core-pulling injection mold includes a front membrane assembly and a rear membrane assembly. The front membrane assembly includes a front mold A plate 9 and a front mold panel 10. A front mold core 19 and a slider seat 16 are installed in the front mold A plate 9, and the rear membrane assembly includes a rear mold B plate 8, a rear mold heat insulation plate 1 and a rear mold bottom plate 4, and the rear mold heat insulation plate 1 and the rear mold bottom plate 4 are fixed by screws, the inside of the rear mold B plate 8 is equipped with a shovel base 17 matched with the slider seat 16 after the mold is closed, and the inside of the front mold A plate 9 is provided with a front mold core 19 and a The insert needle A21, the movable insert 22 and the insert needle B23 matched with the cavity surface of the front mold core 19, the insert needle A21 and the insert needle B23 are connected through the movable insert 22, and the outer side of the front mold A plate 9 is provided with an oil cylinder 15 , the flat structure of the piston rod of the oil cylinder 15 is connected with the insert needle B23 through the slider seat (16), the cavity of the rear mold core 18 and the front mold core 19 is equipped with an injection molded product with a through-surface structure, and the insert needle A21 is The side wall is inserted into the inner side of the injection molding product, and the distance between the connecting surface of the cylinder piston rod 15 and the slider seat 16 is 0.5mm;

前膜组件中的铲基17和后膜组件的滑块座16通过斜面配合;The shovel base 17 in the front membrane assembly and the slider seat 16 of the rear membrane assembly are matched by an inclined surface;

合模之前,将镶针A21、活动嵌件22,镶针B23三个整体装配在滑块座上,然后油缸油缸15先推进到最大极限位置处,镶针A21距离前模仁19的型腔面还有0.5mm间隙,因为产品该结构是贯通面,所以必须完全闭合才行,因此模具需要进行第二个动作,前膜组件和后膜组件合模过程,前膜组件中的铲基17和后膜组件的滑块座16通过斜面配合,合模后使滑块座16继续向前进0.5mm,以至于镶针完全贴合前模仁19型腔面上;开模后,油缸进行后退动作,带动滑块座16和镶件B23和活动嵌件22一起往后退;这样可以使镶件B23先从产品中抽芯出来;脱模过程中:镶件A21先开始后退前模面板10mm,发现与产品内侧面有干涉,无法顺利脱模,因此需要先旋转镶件A21到一定的角度,然后才可以用过右侧边,利用注塑产品从侧孔施加一个推力,完全使注塑产品脱出。Before closing the mold, assemble the insert A21, the movable insert 22, and the insert B23 on the slider seat as a whole, and then advance the oil cylinder 15 to the maximum limit position, and insert A21 from the cavity of the front mold core 19 There is still a gap of 0.5mm on the surface, because the structure of the product is a through surface, so it must be completely closed, so the mold needs to perform the second action, the mold closing process of the front membrane component and the rear membrane component, the shovel base in the front membrane component 17 Cooperate with the slider seat 16 of the rear membrane assembly through an inclined surface, and after the mold is closed, the slider seat 16 continues to advance by 0.5mm, so that the pins are completely attached to the cavity surface of the front mold core 19; after the mold is opened, the oil cylinder moves backward Action, drive the slider seat 16, the insert B23 and the movable insert 22 to move backward together; in this way, the insert B23 can be core-pulled out of the product first; during the demoulding process: the insert A21 first starts to retreat the front mold panel by 10mm, It is found that there is interference with the inner surface of the product, and it cannot be demolded smoothly. Therefore, it is necessary to rotate the insert A21 to a certain angle, and then use the right side, and use the injection molded product to apply a thrust from the side hole to completely eject the injection molded product.

实施例2Example 2

本发明实施例与实施例1的不同之处在于:所述后模隔热板1和后模B板8之间安装有顶针底板2和顶针面板3,顶针面板3的两侧固定有方铁5,顶针面板3上装配有顶针7、支撑柱和环绕在支撑柱上的复位杆弹簧6,顶针面板3的作用是为了安装顶针7,在开模顶出产品的时候,提供顶出运动行程;在顶出动作过程中,复位杆弹簧6压缩,顶针7顶出,动作完成之后复位弹簧回位,顶针后退;支撑柱可以增加模具整体结构的强度,它连接后模底板4与后模B板8,两个方铁5固定在后模底板4上,主要起支撑作用;The difference between the embodiment of the present invention and the embodiment 1 is that a thimble bottom plate 2 and a thimble panel 3 are installed between the rear mold heat insulation board 1 and the rear mold B board 8, and square iron is fixed on both sides of the thimble panel 3 5. The thimble panel 3 is equipped with a thimble 7, a support column and a reset rod spring 6 surrounding the support column. The function of the thimble panel 3 is to install the thimble 7. When the mold is opened to eject the product, it provides the ejection movement stroke ;During the ejection process, the return lever spring 6 is compressed, and the thimble 7 is ejected. After the action is completed, the return spring returns, and the thimble retreats; the support column can increase the strength of the overall structure of the mold, and it connects the rear mold bottom plate 4 and the rear mold B Plate 8, two square irons 5 are fixed on the rear mold bottom plate 4, mainly play a supporting role;

所述后模B板8上还装配有导套13和导柱14,所述前模A板9上装配有唧嘴20,所述前模面板10的中心位置处固定有定位环12,在开模和合模的过程中,导柱14在导套13内滑动,可以起到导向和精确合模定位作用,注塑过程中,定位环12起到定位注塑机射嘴的作用,熔融的塑胶通过唧嘴20注射到模具型腔中,所述前模A板9上还设置有前模隔热板11。Also be equipped with guide sleeve 13 and guide post 14 on the described rear formwork B plate 8, be equipped with pump nozzle 20 on the described front formwork A plate 9, center position place of described front formwork panel 10 is fixed with locating ring 12, in During the process of mold opening and mold closing, the guide post 14 slides in the guide sleeve 13, which can play a role of guiding and precise mold clamping positioning. During the injection molding process, the positioning ring 12 plays the role of positioning the nozzle of the injection molding machine, and the molten plastic passes through The nozzle 20 is injected into the mold cavity, and the front mold A plate 9 is also provided with a front mold heat insulation board 11 .

以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以权利要求的保护范围为准。The above is only a specific implementation of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope of the present disclosure. should fall within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be determined by the protection scope of the claims.

Claims (5)

1. a kind of back-off loose-core injection mould, including preceding membrane module and rear membrane module, the preceding membrane module includes preceding mould A plate (9) With preceding die face plate (10), which is characterized in that front cavity (19) and take-up housing (16) are equipped in the preceding mould A plate (9), after described Membrane module includes rear mold B plate (8), rear mold thermal insulation board (1) and rear baffle plate (4), the rear mold thermal insulation board (1) and rear baffle plate (4) it is screwed, the shovel base (17) matched after molding with take-up housing (16), institute is installed inside the rear mold B plate (8) The pin A(21 that mould A plate (9) is internally provided with front cavity (19) and matches with front cavity (19) cavity surface before stating), activity it is embedding Part (22) and pin B(23), pin A2(21) it is connected with pin B(23) by removable insert (22), the preceding mould A plate (9) Outside be provided with oil cylinder (15), the flat bit architecture of oil cylinder (15) piston rod is connect by take-up housing (16) with pin B(23), described Rear cavity (18) and the intracavitary injecting products being equipped in through-plane structure of front cavity (19) type, oil cylinder (15) piston rod and cunning At a distance of 0.5mm between block (16) interface.
2. back-off loose-core injection mould according to claim 1, which is characterized in that the shovel base (17) in the preceding membrane module Cooperated with the take-up housing (16) of rear membrane module by inclined-plane.
3. back-off loose-core injection mould according to claim 1, which is characterized in that the rear mold thermal insulation board (1) and rear mold B Ejector Retainer Plate (2) and thimble panel (3) are installed, the two sides of thimble panel (3) are fixed with square iron (5) between plate (8).
4. back-off loose-core injection mould according to claim 3, which is characterized in that be equipped on the thimble panel (3) Thimble (7), support column and circular release link spring (6) on the support columns.
5. back-off loose-core injection mould according to claim 4, which is characterized in that be also equipped on the rear mold B plate (8) Guide sleeve (13) and guide post (14) are equipped with sprue bushing (20) on the preceding mould A plate (9), the center of the preceding die face plate (10) Place is fixed with positioning ring (12), mould thermal insulation board (11) before being additionally provided on the preceding mould A plate (9).
CN201910504581.5A 2019-06-12 2019-06-12 A kind of back-off loose-core injection mould Pending CN110091479A (en)

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CN112223686A (en) * 2020-09-19 2021-01-15 上海莎安精密注塑有限公司 Injection mold for injection molding that application scope is big
CN119283301A (en) * 2024-12-13 2025-01-10 佛山市顺德区天玛仕电子有限公司 Filter bottle injection mold
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Application publication date: 20190806