CN101328619A - Method for manufacturing bright linear polyester filament - Google Patents

Method for manufacturing bright linear polyester filament Download PDF

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Publication number
CN101328619A
CN101328619A CNA2008100410299A CN200810041029A CN101328619A CN 101328619 A CN101328619 A CN 101328619A CN A2008100410299 A CNA2008100410299 A CN A2008100410299A CN 200810041029 A CN200810041029 A CN 200810041029A CN 101328619 A CN101328619 A CN 101328619A
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filament
polyester filament
melt
polyester
cooling
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CNA2008100410299A
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CN101328619B (en
Inventor
丁建中
王华平
张�荣
王朝生
雷鸣
李晓琳
王永生
韦开顺
张永光
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Jiangsu Hengli Chemical Fiber Co Ltd
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Jiangsu Hengli Chemical Fiber Co Ltd
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  • Artificial Filaments (AREA)

Abstract

The invention provides a method for manufacturing a large bright one-shaped polyester filament, in particular to a method for manufacturing the large bright one-shaped polyester filament by carrying out cross air blow cooling at a certain included angle, which adopts a large bright polyester melt melting direct spinning mode, and the preparation process flow comprises the steps of large bright polyester melt-booster pump-melt conveying pipeline-spinning box-metering pump-spinning assembly-cross air blow cooling-oil tanker oiling-two-pass drafting-winding to obtain the large bright one-shaped polyester filament, and is characterized in that: the cross-blowing direction and the long axis direction of the linear spinneret micropore have an included angle theta, a mild cooling mode is adopted, the length of a windless area at the spinneret outlet of the spinneret plate is 130-140 mm, and the cross section shape of the spinneret micropore is a dumbbell-like geometric shape formed by combining two symmetrical circular arcs at the end part and two symmetrical inward-contracted arc lines connecting the two circular arcs.

Description

A kind of manufacture method of bright straight polyester filament
Technical field
The present invention relates to a kind of manufacture method of bright straight polyester filament, a kind of manufacture method of carrying out the bright straight polyester filament of lateral blowing cooling with certain angle particularly is provided.
Background technology
Along with the raising of socio-economic development level and living standards of the people, people to wearing comfortableness, have had higher requirement to lining, style and the style of dress ornament.The traditional fibre cross section is circular, the gloomy no obvious gloss of fabric, and profiled filament is because of the variation of its section morphology, it is compared with general chemical fibre have unique character, mainly be presented as the following aspects: the different geometric cross sections of fiber can make light produce refraction and beam split as prism, and then reflect colorful light, and make fiber produce a kind of gloss of superbright; Gap between fiber and yarn is many, has air permeability and good than the common textiles of same specification; Fiber surface area is big, and absorption property is good, can be used as material for air purification; The cohesive force of fiber is strong, and fluffing and pilling effect can significantly reduce, and also can improve drapability and wrinkle resistance etc., and profiled filament has above-mentioned many excellent properties, more and more is subjected to the favor in market.
" one " shape fiber, claim flat fiber again, it is as a kind of novel profiled filament, has level and smooth fine and smooth feel, good piloerection, flash of light gloss, in toy suede and Fake Furs field just in extensive use, the basic at present all dependence of high degree of profile " " shape fiber import, supply falls short of demand for product, and just in rising trend.Common " one " shape fiber is under the high-speed production condition, cause inhomogeneous cooling easily, the crystallization imperfection, the yarn evenness lack of homogeneity, dyeing back tow gloss dimness, tow fluffing easy to wear, degree of profile is generally lower, generally between 60%~80%, can't satisfy people to fabric high glaze, high brightness, high chromatic quality requirement.
Document " terylene has reason and the countermeasure that lousiness forms in the flat FDY production of light " (synthetic fiber: 4,35~37,2005) finished product flatness mentioned in is lower, has only reached 7.0, and being converted into degree of profile with formula degree of profile=(1-1/ flatness) * 100% is 85.7%; Spinning jet used micropore is a rectangle, melt-flow is uneven through the normal stress of hole wall, the extrusion swelling that causes melt also is uneven, the fiber degree of profile is reduced greatly, thereby make fiber in spinning and drawing process, produce a large amount of lousiness and broken end, the glossiness of fiber reduces, and this has also brought the bigger challenge on the process maintenance for the smooth production of fiber; The spinnerets micropore major axis that document adopted points to the plate heart, and circular array, the blowing mode is blown for ring, blowing direction is parallel to the long axis direction of spray silk micropore, and wind is from evacuating between tow, is not very big and generally require air quantity when spinning flat filament, this will seriously cause cooling effectiveness to reduce, the suffered cooling condition inequality in flat filament two ends makes fiber produce curved surface simultaneously, causes degree of profile, glossiness and the bar of fiber to do all reductions greatly of uniformity.
Document " has light flat polyester staple fiber spinning technology " (polyester industrial: 17 (3), 23~25,2004) the spinnerets micropore that is adopted also is rectangle, and spinnerets micropore major axis points to the plate heart, and circular array, the same but mode of ring blast-cold that adopts, blowing direction is parallel to the long axis direction of spray silk micropore, and this causes cooling effectiveness to reduce, simultaneously the suffered cooling condition inequality in flat filament two ends, make fiber produce curved surface, the degree of profile of fiber, glossiness and bar are done uniformity and are all reduced greatly.The zone of silence length that document adopts is 75mm~100mm, and the finished product flatness is also lower under this condition, only reaches 7.9, and being scaled degree of profile is 87.3%.The zone of silence length of tradition spinning filament is about 80mm, though satisfy the technological requirement of general polyester filament, but for profiled filament, especially bright straight polyester filament is shaped, melt flows in special-shaped duct and is difficult for stablizing on the one hand, increase fiber surface tension force and fracture possibility on the other hand after the heteromorphosis again greatly, increased the fine difficulty of one-tenth, must cause spinnability to descend.If air outlet is too near from spinning plate surface, owing to rapid cooling may produce skin-core structure, broken end or lousiness appear in fiber easily in drawing process, while dyeing uniformity variation, so under the prerequisite of assurance degree of profile, suitable increase zone of silence length.
Because the good characteristics such as high degree of profile, high-luster and dyeing uniformity that bright straight polyester filament requires, make it be different from conventional polyester spinning in process of production, and since prior aries such as the design of spinnerets micropore, process for cooling that is that all right is ripe, make unstable product quality, fiber produces curved surface, and cross sectional shape is irregular, degree of profile reduces (as shown in Figure 1), back processing end breakage rate height, stiff silk, lousiness are many, and it is poor to dye.By the available data analysis, being not difficult to find out to produce has the flat polyester fiber the deficiencies in the prior art of light.
Summary of the invention
The manufacture method that the purpose of this invention is to provide a kind of bright straight polyester filament particularly provides a kind of manufacture method of carrying out the bright straight polyester filament of lateral blowing cooling with certain angle.The invention solves bright straight polyester filament cross section glacing flatness difference and the low problem of degree of profile that prior art is produced, remedied the deficiency of the bright straight polyester filament gloss dimness that prior art makes, tow fluffing easy to wear and dyeing difference.
The manufacture method of a kind of bright straight polyester filament of the present invention, adopt the fusion of big glossy polyester melt directly to spin mode, its preparation technology's flow process is big glossy polyester melt, and---------------------oil tanker oils---twice drawing-off---reels filament spinning component measuring pump spinning manifold the melt Conveying pipeline booster pump in the lateral blowing cooling, obtain bright straight polyester filament, it is characterized in that: the lateral blowing direction has an angle theta with " one " shape spray silk micropore long axis direction, adopt and relax methods for cooling, spinnerets filament mouth zone of silence length is 130mm~140mm, and spray silk micropore cross sectional shape is the geometry that the camber line of inside contraction of two circular arcs of connection of two the symmetrical circular arcs in end and two symmetries combines.
As optimized technical scheme:
The manufacture method of aforesaid a kind of bright straight polyester filament, wherein, described angle theta is 3 °~15 °.
The manufacture method of aforesaid a kind of bright straight polyester filament, wherein, polyester filament filament number 2.0dtex~20dtex that described method makes.
The manufacture method of aforesaid a kind of bright straight polyester filament, wherein, the degree of profile of the polyester filament that described method makes 〉=88%.
The manufacture method of a kind of bright straight polyester filament of the present invention adopts the fusion direct spinning process, obtains bright straight polyester filament.Spinnerets is to make the critical component that light " one " shape fiber is arranged greatly, and the length and width distribution in hole when in pass, hole is a precondition when the design spinnerets.The silk hole shape is the geometry that the camber line of inside contraction of two circular arcs of connection of two the symmetrical circular arcs in end and two symmetries combines among the present invention, wherein, described circular arc and tangential, the length-width ratio in hole can be accomplished more than 20, spray silk micropore is seen accompanying drawing 3, and spinnerets micropore arranging situation commonly used is seen accompanying drawing 4.Remove in addition,, then must rationally arrange related process parameters such as design cooling condition if obtain desirable degree of profile and good quality production quality.The blowing mode is one of essential condition that influences spinning situation and end product quality index.The present invention adopts lateral blowing mode (seeing accompanying drawing 5), adds a baffle plate at the opposite side of lateral blowing, can produce return air, has improved cooling effectiveness.In order to make the tow surface be subjected to cool condition more even, improve the degree of profile of fiber and the uniformity that bar is done, the present invention with cooling air direction and spray silk micropore long axis direction at a certain angle θ blow to tow (seeing accompanying drawing 6), consider that the cooling air direction is too small even when being 0 ° with the angle θ of spray silk micropore long axis direction, the suffered cooling condition inequality of fiber long axis direction, excessive even when being 90 ° as θ, the fiber lee face can not well obtain cooling, making fiber produce curved surface, is 3 °~15 ° so the present invention selects θ.The present invention adopts the cooling condition that relatively relaxes, increasing zone of silence length (130mm~140mm), improve annealer temperature (300 ℃~320 ℃), carry out strong cold wind cooling (wind speed: 0.2m/s~0.6m/s then, wind-warm syndrome: 19 ℃~25 ℃), promptly guarantee the stability of spinning, taken into account the high degree of profile of fiber again.
Concrete preparation technology's flow process is as follows:
---------------------oil tanker oils---twice drawing-off---reels filament spinning component measuring pump spinning manifold the melt Conveying pipeline booster pump big glossy polyester melt, and light " one " font polyester filament is arranged greatly in the lateral blowing cooling.
Wherein melt characteristic viscosity is 0.63dl/g~0.67dl/g, spinning temperature is 280 ℃~295 ℃, spinning speed is 4400m/min~4600m/min, 90 ℃~94 ℃ of first heat roller temperatures, 130 ℃~135 ℃ of second heat roller temperatures, lateral blowing speed is 0.2m/s~0.6m/s, the lateral blowing temperature is 19 ℃~25 ℃, blowing direction is 3 °~15 ° with the angle of spray silk micropore long axis direction, zone of silence length is 130mm~140mm, the annealer temperature is 300 ℃~320 ℃, and draw ratio is 2.9~3.6.
Fiber degree of profile by above-mentioned technological process preparation reaches more than 88%, and the filament number of fiber is 2.0dtex~20dtex, and tow is smooth, high brightness, high glaze, and bar is done evenly.
The manufacture method of a kind of bright straight polyester filament of the present invention, its beneficial effect shows:
(1) on the current production devices basis, can produce by changing technological parameters such as spinnerets and adjustment cooling condition;
(2) the bright straight polyester filament excellent performance that makes of this method, degree of profile be up to more than 88%, high brightness, high glaze, and bar is done and even dyeing;
(3) the prepared fabric of bright straight polyester filament that makes of this method have feel level and smooth fine and smooth, piloerection is good, has flash of light gloss and brightness as the diamond, the application prospect in garment material fabric field has very wide.
The present invention is by improving technologies such as spinnerets micropore and cooling condition, developing degree of profile on the traditional production device up to more than 88%, high brightness, high glaze, bar is done more uniform bright straight polyester filament, the fabric of preparation has the level and smooth exquisiteness of feel, piloerection is good, having flash of light gloss and brightness as the diamond, is the textile raw material of high added value.
Description of drawings
Fig. 1 is the schematic cross-section of prior art " " shape polyester filament
Fig. 2 is a kind of schematic cross-section that the obtained product of preparation method of light " one " shape long filament is arranged greatly of the present invention
Fig. 3 is a kind of " one " shape fiber spray silk micropore enlarged diagram that preparation method's employing of light " one " shape long filament is arranged greatly of the present invention
Fig. 4 is a kind of spinnerets micropore arrangement schematic diagram that preparation method's employing of light " one " shape long filament is arranged greatly of the present invention
Fig. 5 is a kind of lateral blowing schematic diagram that the preparation method of light " one " shape long filament is arranged greatly of the present invention
Fig. 6 is lateral blowing direction and spray silk micropore long axis direction angle theta enlarged diagram
Wherein 1 is that spinnerets 2 is that spinnerets micropore 3 is that baffle plate 4 is lateral blowings
The specific embodiment
Below in conjunction with the specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
The manufacture method of a kind of bright straight polyester filament of the present invention, adopt the fusion of big glossy polyester melt directly to spin mode, its preparation technology's flow process is big glossy polyester melt, and---------------------oil tanker oils---twice drawing-off---reels filament spinning component measuring pump spinning manifold the melt Conveying pipeline booster pump in the lateral blowing cooling, obtain bright straight polyester filament, it is characterized in that: the lateral blowing direction has an angle theta with " one " shape spray silk micropore long axis direction, adopt and relax methods for cooling, spinnerets filament mouth zone of silence length is 130mm~140mm, and spray silk micropore cross sectional shape is the geometry that the camber line of inside contraction of two circular arcs of connection of two the symmetrical circular arcs in end and two symmetries combines.Wherein, described angle theta is 3 °~15 °, polyester filament filament number 2.0dtex~20dtex that described method makes, the degree of profile of the polyester filament that described method makes 〉=88%.
Embodiment 1
Adopt spinnerets as shown in Figure 4, have light PET melt to extrude bunchy through 12 hole spinneretss greatly, through the lateral blowing cooling, boundling oils, and drawing-off is reeled, and light " one " type polyester FDY long filament is arranged greatly.Wherein, when melt characteristic viscosity is 0.67dl/g, spinning temperature is 292 ℃, and spinning speed is 4600m/min, 94 ℃ of first heat roller temperatures, 135 ℃ of second heat roller temperatures, lateral blowing speed are 0.25m/s, and the lateral blowing temperature is 22 ℃, the lateral blowing direction is 10 ° with the angle of spray silk micropore long axis direction, zone of silence length is 135mm, and the annealer temperature is 320 ℃, and what obtain 92dtex/12f has light " one " shape polyester FDY long filament greatly.This fibre property excellence, degree of profile are up to 92%, and fracture strength is 4.1cN/dtex, and elongation at break is 23%, high brightness, high glaze, and bar is done and even dyeing.
Embodiment 2
Adopt spinnerets as shown in Figure 4, have light PET melt to extrude bunchy through 36 hole spinneretss greatly, through the lateral blowing cooling, boundling oils, and drawing-off is reeled, and light " one " type polyester FDY long filament is arranged greatly.Wherein, when melt characteristic viscosity is 0.65dl/g, spinning temperature is 289 ℃, and spinning speed is 4400m/min, 92 ℃ of first heat roller temperatures, 133 ℃ of second heat roller temperatures, lateral blowing speed 0.45m/s, the lateral blowing temperature is 25 ℃, the lateral blowing direction is 8 ° with the angle of spray silk micropore long axis direction, zone of silence length is 132mm, and the annealer temperature is 310 ℃, and what obtain 270dtex/36f has light " one " shape polyester FDY long filament greatly.This fibre property excellence, degree of profile are up to 90%, and fracture strength is 3.8cN/dtex, and elongation at break is 25%, high brightness, high glaze, and bar is done and even dyeing.

Claims (4)

1. the manufacture method of a bright straight polyester filament, adopt the fusion of big glossy polyester melt directly to spin mode, its preparation technology's flow process is big glossy polyester melt, and---------------------oil tanker oils---twice drawing-off---reels filament spinning component measuring pump spinning manifold the melt Conveying pipeline booster pump in the lateral blowing cooling, obtain bright straight polyester filament, it is characterized in that: the lateral blowing direction has an angle theta with " one " shape spray silk micropore long axis direction, adopt and relax methods for cooling, spinnerets filament mouth zone of silence length is 130mm~140mm, and spray silk micropore cross sectional shape is the geometry that the camber line of inside contraction of two circular arcs of connection of two the symmetrical circular arcs in end and two symmetries combines.
2. the manufacture method of a kind of bright straight polyester filament as claimed in claim 1 is characterized in that, described angle theta is 3 °~15 °.
3. the manufacture method of a kind of bright straight polyester filament as claimed in claim 1 is characterized in that, polyester filament filament number 2.0dtex~20dtex that described method makes.
4. the manufacture method of a kind of bright straight polyester filament as claimed in claim 1 is characterized in that, the degree of profile of the polyester filament that described method makes 〉=88%.
CN2008100410299A 2008-07-25 2008-07-25 Manufacturing method of bright straight polyester filament Active CN101328619B (en)

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102051695A (en) * 2010-12-27 2011-05-11 福建百宏聚纤科技实业有限公司 Melt direct spinning cooling device
CN102121732A (en) * 2010-12-27 2011-07-13 福建百宏聚纤科技实业有限公司 Spinning humidifying device for melt direct-spinning
CN102653896A (en) * 2012-06-05 2012-09-05 江苏蓝丝羽家用纺织品有限公司 Differential interlaced composite yarn home textile fabric and manufacturing method thereof
CN102704019A (en) * 2012-06-28 2012-10-03 宁波华星轮胎有限公司 Method for processing fine-denier flat polyester pre-oriented yarn
CN102828266A (en) * 2012-09-05 2012-12-19 江苏申久化纤有限公司 Terylene superfine flat yarn production method and product
CN102912460A (en) * 2012-10-31 2013-02-06 张家港欣欣高纤股份有限公司 Method for preparing elastic and glossy dacron drawing yarns with potential crimps
CN102925997A (en) * 2011-08-11 2013-02-13 苏州一丞咨询服务有限公司 Lateral wind blowing device for fine-denier spinning
CN103114346A (en) * 2013-02-25 2013-05-22 江苏中润纤维科技股份有限公司 Colored polyester filament yarn with diamond blinking effect and method for manufacturing colored polyester filament yarn
CN103160940A (en) * 2013-03-28 2013-06-19 张家港欣阳化纤有限公司 Preparation method of double-row ring blowing superfine denier provided with smooth and flat dacron pre-oriented yarn
CN104131360A (en) * 2014-06-17 2014-11-05 福建百宏聚纤科技实业有限公司 Micro-nano modified super bright polyester fibers and preparation method thereof
CN105063809A (en) * 2015-07-31 2015-11-18 江苏恒科新材料有限公司 Bright warm-keeping lightness type fibers and preparation method thereof
CN108239790A (en) * 2018-01-18 2018-07-03 光山县群力化纤有限公司 A kind of production method of the big high-strength mesh wire of bright-polyester synthetic fibre of high-speed spinning
CN108950706A (en) * 2018-09-07 2018-12-07 福建锦江科技有限公司 A kind of preparation process of imitative wool nylon fibre
CN109576804A (en) * 2018-11-05 2019-04-05 福建锦江科技有限公司 A kind of 6 drafting silk of polyamide fibre and preparation method thereof with spot effect
CN111020726A (en) * 2019-12-31 2020-04-17 江苏恒力化纤股份有限公司 In-line anti-glare optical fiber and preparation method thereof
CN111118638A (en) * 2020-01-10 2020-05-08 长乐力恒锦纶科技有限公司 Production method of chinlon 6FDY full-dull crystal yarn
CN111254505A (en) * 2020-02-19 2020-06-09 江苏恒科新材料有限公司 Super bright polyester fiber, spinneret plate for spinning same and preparation method thereof
CN115976667A (en) * 2022-12-30 2023-04-18 上海德福伦新材料科技有限公司 Preparation method of coarse-denier curl-free dumbbell-shaped full-dull polyester staple fiber

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102121732A (en) * 2010-12-27 2011-07-13 福建百宏聚纤科技实业有限公司 Spinning humidifying device for melt direct-spinning
CN102051695B (en) * 2010-12-27 2011-09-14 福建百宏聚纤科技实业有限公司 Melt direct spinning cooling device
CN102051695A (en) * 2010-12-27 2011-05-11 福建百宏聚纤科技实业有限公司 Melt direct spinning cooling device
CN102925997A (en) * 2011-08-11 2013-02-13 苏州一丞咨询服务有限公司 Lateral wind blowing device for fine-denier spinning
CN102653896A (en) * 2012-06-05 2012-09-05 江苏蓝丝羽家用纺织品有限公司 Differential interlaced composite yarn home textile fabric and manufacturing method thereof
CN102704019A (en) * 2012-06-28 2012-10-03 宁波华星轮胎有限公司 Method for processing fine-denier flat polyester pre-oriented yarn
CN102828266B (en) * 2012-09-05 2015-12-02 江苏申久化纤有限公司 A kind of terylene superfine flat yarn production method and products thereof
CN102828266A (en) * 2012-09-05 2012-12-19 江苏申久化纤有限公司 Terylene superfine flat yarn production method and product
CN102912460A (en) * 2012-10-31 2013-02-06 张家港欣欣高纤股份有限公司 Method for preparing elastic and glossy dacron drawing yarns with potential crimps
CN103114346A (en) * 2013-02-25 2013-05-22 江苏中润纤维科技股份有限公司 Colored polyester filament yarn with diamond blinking effect and method for manufacturing colored polyester filament yarn
CN103114346B (en) * 2013-02-25 2016-01-27 中润科技股份有限公司 A kind of have colored terylene filament of diamond flash effect and preparation method thereof
CN103160940A (en) * 2013-03-28 2013-06-19 张家港欣阳化纤有限公司 Preparation method of double-row ring blowing superfine denier provided with smooth and flat dacron pre-oriented yarn
CN104131360A (en) * 2014-06-17 2014-11-05 福建百宏聚纤科技实业有限公司 Micro-nano modified super bright polyester fibers and preparation method thereof
CN104131360B (en) * 2014-06-17 2016-02-03 福建百宏聚纤科技实业有限公司 A kind of micro-nano modification lustrous polyester fiber and preparation method thereof
CN105063809A (en) * 2015-07-31 2015-11-18 江苏恒科新材料有限公司 Bright warm-keeping lightness type fibers and preparation method thereof
CN108239790A (en) * 2018-01-18 2018-07-03 光山县群力化纤有限公司 A kind of production method of the big high-strength mesh wire of bright-polyester synthetic fibre of high-speed spinning
CN108950706A (en) * 2018-09-07 2018-12-07 福建锦江科技有限公司 A kind of preparation process of imitative wool nylon fibre
CN109576804A (en) * 2018-11-05 2019-04-05 福建锦江科技有限公司 A kind of 6 drafting silk of polyamide fibre and preparation method thereof with spot effect
CN111020726A (en) * 2019-12-31 2020-04-17 江苏恒力化纤股份有限公司 In-line anti-glare optical fiber and preparation method thereof
CN111020726B (en) * 2019-12-31 2022-02-15 江苏恒力化纤股份有限公司 In-line anti-glare optical fiber and preparation method thereof
CN111118638A (en) * 2020-01-10 2020-05-08 长乐力恒锦纶科技有限公司 Production method of chinlon 6FDY full-dull crystal yarn
CN111254505A (en) * 2020-02-19 2020-06-09 江苏恒科新材料有限公司 Super bright polyester fiber, spinneret plate for spinning same and preparation method thereof
CN115976667A (en) * 2022-12-30 2023-04-18 上海德福伦新材料科技有限公司 Preparation method of coarse-denier curl-free dumbbell-shaped full-dull polyester staple fiber

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