CN101327036A - Detaching mechanism for excess material after catsup processing - Google Patents

Detaching mechanism for excess material after catsup processing Download PDF

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Publication number
CN101327036A
CN101327036A CNA2008100729209A CN200810072920A CN101327036A CN 101327036 A CN101327036 A CN 101327036A CN A2008100729209 A CNA2008100729209 A CN A2008100729209A CN 200810072920 A CN200810072920 A CN 200810072920A CN 101327036 A CN101327036 A CN 101327036A
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China
Prior art keywords
water tank
separation water
rotary screen
swash plate
excess material
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CNA2008100729209A
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Chinese (zh)
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CN101327036B (en
Inventor
王丽红
李成松
坎杂
陈绍杰
李景彬
张若宇
王剑
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Shihezi University
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Shihezi University
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Publication of CN101327036B publication Critical patent/CN101327036B/en
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Abstract

The invention relates to a surplus material separating mechanism for processing surplus ketchup, in particular to a mechanism for separating tomato seeds and tomato skin in the surplus material after ketchup processing. The separating mechanism comprises a trommel screen (2) provided with an inlet opening (1) and an impurity discharging opening (5), a separating water tank (9), a driving shaft (4) and a scraper (3); wherein the separating water tank (9) is provided with an outlet opening (11) and an overflow trough (6). The invention is characterized in that a sloping plate (7) is arranged in the separating water tank (9) in the vertical direction, and is positioned below the liquid level, and a gap is arranged between the lower edge of the sloping plate (7) and the bottom of the separating water tank (9). Compared with the prior art, tomato seeds and skin can be separated through the separating mechanism more effectively, the operating performance is stable, the production efficiency is high, and thus the output and the quality of the product can be greatly improved.

Description

The separating mechanism of excess material after catsup processing
Technical field:
The present invention relates to a kind of separating mechanism of excess material after catsup processing, the separating mechanism of tomato seed and tomato skin in especially a kind of excess material after catsup processing.
Background technology:
Excess material after catsup processing mainly is made up of tomato seed and tomato skin, and it can be tomato production of hybrid seeds industry and the deep processing of tomato seed skin is already supplied raw materials.Generally all there is the catsup production line in larger tomato seeds manufacturing enterprise at present, and seed is separated " clout " after catsup.Because the seed in " clout " and the proportion of skin differ very little, and pulp, skin and seed bonding are tighter, not easily separated.Time add processes such as water, stirring, filtration, rinsing repeatedly surplus traditional method adopts artificial 20 and separate, production efficiency is low, and water consumption is big, the labour intensity height, and the work situation extreme difference has seriously restricted the development of tomato production of hybrid seeds industry.Chinese patent ZL200620005943.4 discloses the separator of a kind of tomato seed and tomato skin, comprise a sedimentation basin, the sedimentation basin bottom is provided with seed discharging opening, be provided with screened hour in the pond, charging aperture is established on top at screened hour, be provided with discharge opening with the screened hour of the relative other end of charging aperture, sedimentation basin is provided with overfall, this overfall is lower than the discharge opening on the screened hour, be provided with stirring scratch board in the screened hour, this stirring scratch board is located on the axle of a horizontal direction, and above-mentioned charging aperture and discharge opening are divided into the axial two ends of stirring scratch board.The separator of this tomato seed and tomato skin is in the middle of practical application, and screened hour enters the pulp of sedimentation basin and the mixture of seed and also has little time precipitate and separate under the stirring action of stirring scratch board, just be pushed to the rear portion of sedimentation basin, flow out from overfall, lose too greatly, practical application effect is undesirable.
Summary of the invention:
Technical problem to be solved by this invention provides a kind of stable performance, production efficiency height, the separating mechanism of can be more effectively tomato seed and skin being separated from excess material after catsup processing.
A kind of separating mechanism of excess material after catsup processing, comprise the rotary screen 2 that is provided with charging aperture 1 and impurity discharging port 5, rotary screen 2 horizontal axis are provided with a power transmission shaft 4, below rotary screen 2, be provided with a separation water tank 9, described power transmission shaft 4 is fixedlyed connected with separation water tank 9, described rotary screen 2 inside are fixedly connected with scraper plate 3 with power transmission shaft 4, described separation water tank 9 bottoms are provided with discharging opening 11, the top, rear portion is provided with overflow launder 6, it is characterized in that in separation water tank 9, vertically being provided with swash plate 7, described swash plate 7 places below the liquid level, and lower limb and separation water tank 9 bottom intervals are gapped.
Preferably be provided with swash plate sieve aperture 8 on the described swash plate 7.
Described swash plate angle of inclination is preferably 50 °~75 °.
Described swash plate 7 is located at separation water tank 9 rear portions, number is 2~3 just can reach effective control separation purpose, swash plate is provided with complexity and the difficulty of processing that has not only increased mechanism too much, and the effect of cost of idleness, and practical function is not on the contrary more obviously improved.
Described rotary screen 2 places under separation water tank 9 liquid levels, the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.6~0.9 times of separation water tank section radius, so both can realize optimal separating efficiency for sufficient water is provided in the separation water tank, can make the load of bearing of complete machine again is optimum state.
The course of work of the present invention is as follows:
Excess material after catsup pumps into separating mechanism of the present invention through after the dilution by pump, and above-mentioned material at first enters rotary screen from charging aperture, scraper plate and turning cylinder are certain included angle, under power drove, scraper plate was done continuous gyration, constantly the material in the mixing drum sieve.Material enters separation water tank less than the material in rotary screen aperture under the centrifugal and squeezing action that scraper plate rotate to produce, greater than the material in rotary screen aperture, be pushed into the rotary screen afterbody by the scraper plate axial thrust load, discharges from impurity discharging port, realizes the first separation of material.
The material that enters separation water tank mainly is pulp and the skin suitable with tomato seed size, because the difference of specific gravity between seed and pulp and a small amount of pericarp is little, at this moment can use for reference silt inclined plate sedimentation technology, in separation water tank, add swash plate, the swash plate upper surface is positioned at below the liquid level, can increase the heavy material sedimentation time like this, make little pulp of proportion and pericarp material successfully discharge separation water tank, realize the separation once more of material from overflow launder.Swash plate is provided with sieve aperture, can realize regulating the effect of separation water tank current when increasing the material sedimentation time.
Rotary screen is placed the separation water tank of certain water level, when scraper plate stirs, tomato seed, skin, pulp are easy to be separated from each other, and the size of cylinder sieve aperture makes bigger pulp and pericarp can not enter separation water tank by the cylinder sieve aperture according to the size design of tomato seed.Material in the separation water tank makes the pulp lighter slightly than seed, skin bubble through the water column and overflow from overflow launder under the effect of the hydraulic characteristic of WATER AS FLOW MEDIUM and inclined plate sedimentation structure, and the tomato seed sinks at the bottom of the case and from discharging opening and discharges.
In structure of the present invention, rotary screen, scraper plate, separation water tank etc. all adopt stainless steel or nonmetallic materials, not only can prevent to get rusty, and also can prevent the tomato seeds variable color, influence the quality of seed.
The present invention is simple in structure, cost is low, production efficiency is high, water consumption is little, not only can be used for the tomato production of hybrid seeds, can also be used for the production process that the deep processing raw material of tomato seed and skin obtains.
Compared with prior art, the present invention not only more effectively separates tomato seed and skin, and stable work in work, and the production efficiency height improves product yield and quality greatly.
Description of drawings:
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is an A-A cutaway view among Fig. 1.
1 is charging aperture shown in the figure, and 2 is rotary screen, and 3 is scraper plate, and 4 is power transmission shaft, and 5 is impurity discharging port, 6 is overflow launder, and 7 is swash plate, and 8 is the swash plate sieve aperture, and 9 is separation water tank, 10 is the cylinder sieve aperture, and 11 is discharging opening, and 12 is belt pulley, and a of angle shown in the figure is the swash plate angle of inclination.
The specific embodiment:
Embodiment 1:
With reference to accompanying drawing 1, Fig. 2, present embodiment comprises the rotary screen 2 that is provided with charging aperture 1 and impurity discharging port 5, rotary screen 2 horizontal axis are provided with a power transmission shaft 4, below rotary screen 2, be provided with a separation water tank 9, described power transmission shaft 4 is set up on the separation water tank 9, and it is fixedly connected with frame, described rotary screen 2 inside are fixedly connected with three scraper plates 3 with power transmission shaft 4, described separation water tank 9 bottoms are provided with discharging opening 11, the top, rear portion is provided with overflow launder 6, described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.6 times of separation water tank section radius.Vertically be provided with swash plate 7 in separation water tank 9, described swash plate 7 places below the liquid level, and lower limb and separation water tank 9 bottom intervals are gapped.Described swash plate angle of inclination is 50 °.
Embodiment 2:
With reference to accompanying drawing 1, Fig. 2, present embodiment is that with embodiment 1 different places described swash plate 7 is provided with swash plate sieve aperture 8.
Embodiment 3:
Present embodiment is that with embodiment 2 different places described rotary screen 2 inside are fixedly connected with two scraper plates 3 with power transmission shaft 4, and described scraper plate and power transmission shaft are 5 ° of angles.
Embodiment 4:
Present embodiment is that with embodiment 1 different places described rotary screen 2 inside are fixedly connected with two scraper plates 3 with power transmission shaft 4, described scraper plate and power transmission shaft are 8 ° of angles, described swash plate angle of inclination is 52 °, described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.7 times of separation water tank section radius.
Embodiment 5:
Present embodiment is that with embodiment 2 different places described rotary screen 2 inside are fixedly connected with two scraper plates 3 with power transmission shaft 4, described scraper plate and power transmission shaft are 10 ° of angles, described swash plate angle of inclination is 55 °, described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.8 times of separation water tank section radius.
Embodiment 6:
Present embodiment is that with embodiment 2 different places described rotary screen 2 inside are fixedly connected with four scraper plates 3 with power transmission shaft 4, described scraper plate and power transmission shaft are 15 ° of angles, described swash plate angle of inclination is 58 °, described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.85 times of separation water tank section radius.
Embodiment 7:
Present embodiment is that with embodiment 2 different places described rotary screen 2 inside are fixedly connected with two scraper plates 3 with power transmission shaft 4, described scraper plate and power transmission shaft are 18 ° of angles of 1 system, described swash plate angle of inclination is 60 °, described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.9 times of separation water tank section radius.
Embodiment 8:
Present embodiment is that with embodiment 1 different places described rotary screen 2 inside are fixedly connected with four scraper plates 3 with power transmission shaft 4, described scraper plate and power transmission shaft are 20 ° of angles, described swash plate angle of inclination is 65 °, described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.8 times of separation water tank section radius.
Embodiment 9:
Present embodiment is that with embodiment 2 different places described rotary screen 2 inside are fixedly connected with two scraper plates 3 with power transmission shaft 4, and described scraper plate and power transmission shaft are 22 ° of angles.Described swash plate angle of inclination is 70 °.Described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.65 times of separation water tank section radius.
Embodiment 10:
Present embodiment is that with embodiment 2 different places described rotary screen 2 inside are fixedly connected with four scraper plates 3 with power transmission shaft 4, and described scraper plate and power transmission shaft are 25 ° of angles.Described swash plate angle of inclination is 75 °.Described rotary screen 2 places under separation water tank 9 liquid levels, and the degree of depth of rotary screen 2 distance from bottom liquid levels is 0.75 times of separation water tank section radius.

Claims (9)

1, a kind of separating mechanism of excess material after catsup processing, comprise the rotary screen (2), separation water tank (9), power transmission shaft (4), the scraper plate (3) that are provided with charging aperture (1) and impurity discharging port (5), described separation water tank (9) is provided with discharging opening (11) and overflow launder (6), it is characterized in that in separation water tank (9), vertically being provided with swash plate (7), described swash plate (7) places below the liquid level, and lower limb and separation water tank (9) bottom interval is gapped.
2, the separating mechanism of excess material after catsup processing as claimed in claim 1 is characterized in that described swash plate (7) is provided with swash plate sieve aperture (8).
3, the separating mechanism of excess material after catsup processing as claimed in claim 1 or 2 is characterized in that described swash plate angle of inclination is 50 °~75 °.
4, the separating mechanism of excess material after catsup processing as claimed in claim 1 or 2 is characterized in that described swash plate (7) is located at separation water tank (9) rear portion, and number is 2~3.
5, the separating mechanism of excess material after catsup processing as claimed in claim 3 is characterized in that described swash plate (7) is located at separation water tank (9) rear portion, and number is 2~3.
6, the separating mechanism of excess material after catsup processing as claimed in claim 1 or 2 is characterized in that described rotary screen (2) places under separation water tank (9) liquid level, and the degree of depth of rotary screen (2) distance from bottom liquid level is 0.6~0.9 times of separation water tank section radius.
7, the separating mechanism of excess material after catsup processing as claimed in claim 3 is characterized in that described rotary screen (2) places under separation water tank (9) liquid level, and the degree of depth of rotary screen (2) distance from bottom liquid level is 0.6~0.9 times of separation water tank section radius.
8, the separating mechanism of excess material after catsup processing as claimed in claim 4 is characterized in that described rotary screen (2) places under separation water tank (9) liquid level, and the degree of depth of rotary screen (2) distance from bottom liquid level is 0.6~0.9 times of separation water tank section radius.
9, the separating mechanism of excess material after catsup processing as claimed in claim 5 is characterized in that described rotary screen (2) places under separation water tank (9) liquid level, and the degree of depth of rotary screen (2) distance from bottom liquid level is 0.6~0.9 times of separation water tank section radius.
CN2008100729209A 2008-07-19 2008-07-19 Detaching mechanism for excess material after catsup processing Expired - Fee Related CN101327036B (en)

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Application Number Priority Date Filing Date Title
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CN101327036B CN101327036B (en) 2010-10-13

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101972033A (en) * 2010-09-25 2011-02-16 巴州友邦生物科技有限公司 Eddy suspension-type seedcase-seed separator
CN101971965A (en) * 2010-07-15 2011-02-16 上海神农机械有限公司 Fixed knife weeding machine for tomato paste
CN104643021A (en) * 2014-11-29 2015-05-27 石河子大学 Control mechanism of peel-residue separation machine after processing of tomato sauce
CN107983664A (en) * 2017-12-30 2018-05-04 刘滨 Tomato Seed separator after a kind of catsup processing
CN109846054A (en) * 2018-12-22 2019-06-07 湖南全望信息科技有限公司 A kind of research of agricultural science berries skin seed separator
CN114342611A (en) * 2022-01-10 2022-04-15 江苏绿汪林牧科技有限公司 Desert greening fertilizing device and method

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1017276A1 (en) * 1981-11-17 1983-05-15 Одесский технологический институт пищевой промышленности им.М.В.Ломоносова Pulping machine
GB2225522B (en) * 1988-07-01 1992-09-30 Alexander Stephen Anderson Surface abrasive treatment of small objects
CN2442989Y (en) * 2000-08-31 2001-08-15 大庆油田建设设计研究院 Setting filtering combined sewage treater
CN1135928C (en) * 2000-09-18 2004-01-28 吉建军 Process and apparatus for separating out leftover of tomato sauce
CN2765683Y (en) * 2005-07-06 2006-03-22 冯锦祥 Tomato, pepper and other small crop seeds round hull-beating separator
CN2885420Y (en) * 2006-02-13 2007-04-04 石河子大学 Separator of tomato seed and peel
CN100586550C (en) * 2006-12-27 2010-02-03 中国石油化工股份有限公司 Method and equipment for liquid-solid continuously separation for slurry state bed reactor

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101971965A (en) * 2010-07-15 2011-02-16 上海神农机械有限公司 Fixed knife weeding machine for tomato paste
CN101971965B (en) * 2010-07-15 2013-03-27 上海神农机械有限公司 Fixed knife weeding machine for tomato paste
CN101972033A (en) * 2010-09-25 2011-02-16 巴州友邦生物科技有限公司 Eddy suspension-type seedcase-seed separator
CN101972033B (en) * 2010-09-25 2013-06-19 巴州友邦生物科技有限公司 Eddy suspension-type seedcase-seed separator
CN104643021A (en) * 2014-11-29 2015-05-27 石河子大学 Control mechanism of peel-residue separation machine after processing of tomato sauce
CN107983664A (en) * 2017-12-30 2018-05-04 刘滨 Tomato Seed separator after a kind of catsup processing
CN107983664B (en) * 2017-12-30 2020-06-19 林红英 Tomato seed separator behind tomato ketchup processing
CN109846054A (en) * 2018-12-22 2019-06-07 湖南全望信息科技有限公司 A kind of research of agricultural science berries skin seed separator
CN114342611A (en) * 2022-01-10 2022-04-15 江苏绿汪林牧科技有限公司 Desert greening fertilizing device and method

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