CN101316704A - Plastic composite panel with the appearance and texture similar to natural lumbers - Google Patents

Plastic composite panel with the appearance and texture similar to natural lumbers Download PDF

Info

Publication number
CN101316704A
CN101316704A CN200680044529.7A CN200680044529A CN101316704A CN 101316704 A CN101316704 A CN 101316704A CN 200680044529 A CN200680044529 A CN 200680044529A CN 101316704 A CN101316704 A CN 101316704A
Authority
CN
China
Prior art keywords
sheet material
plastic composite
wood
composite panel
wood plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200680044529.7A
Other languages
Chinese (zh)
Other versions
CN101316704B (en
Inventor
韩裕洙
朴性赞
孙廷一
金东珍
韩相镐
黄允焕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LG Corp
Original Assignee
LG Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LG Chemical Co Ltd filed Critical LG Chemical Co Ltd
Publication of CN101316704A publication Critical patent/CN101316704A/en
Application granted granted Critical
Publication of CN101316704B publication Critical patent/CN101316704B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24058Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in respective layers or components in angular relation
    • Y10T428/24124Fibers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24132Structurally defined web or sheet [e.g., overall dimension, etc.] including grain, strips, or filamentary elements in different layers or components parallel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24479Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness

Abstract

Disclosed herein is a wood plastic composite panel made of a resin composite in which wood fiber having a size of 80 to 300 meshes is included in a synthetic resin matrix, the wood plastic composite panel being provided at the entire surface thereof with an embossed structure of a lumber cut-open pattern having an average depth of 200 to 900 [mu]m and a linear micro concavo-convex structure having an average depth of 10 to 500 [mu]m, the panel having a reflection rate of 10 to 50% when light is incident on the surface of the panel at an incidence angle of 60 degrees. The wood plastic composite panel according to the present invention has excellent strength and durability. Furthermore, the wood plastic composite panel according to the present invention exhibits excellent appearance and texture comparable with cut-open surfaces of natural lumbers although the panel has a surface structure different from the cut-open surfaces of the natural lumbers.

Description

Has compound plastic plate with natural timber similar in appearance and texture
Technical field
The present invention relates to a kind of new wood plastic composite panel that has with natural timber similar in appearance and texture, and more specifically, relate to a kind of wood plastic composite panel of making by resin composite materials, in described resin composite materials, disperse wood-fibred in the synthetic resin parent equably with preliminary dimension, and this sheet material has the wood pattern (woodpattern) that forms in its surface, wherein, common formation has the boss structure of desired depth and has the linear micro concave male structure of desired depth on the whole surface of this sheet material, thereby presents outward appearance and the texture closely similar with the section of natural timber.
Background technology
Use the problem of the construction material existence of natural timber to be: because water or sunlight, the former state or the texture of construction material damage easily.Reason has been carried out big quantity research to develop a kind of radwood composite wood that can eliminate the natural timber problem for this reason.By mixing granular or pellet shapes wood-fibred and synthetic resin, add multiple additives according to product purpose, and employing is pushed or injection makes this mixture form the shape of sheet material and make the radwood composite wood with the predetermined mix ratio.
Yet, in the wood plastic composite panel of making as mentioned above, after extruding, on the surface of this sheet material, constitutes skin as the synthetic resin of the precursor composition of resin composite materials.As a result, though use wood-fibred as filler, because distinctive oil-like tactile sensation of plastics and high glaze can not provide distinctive outward appearance of natural timber and texture.Therefore, the problems referred to above that multiple trial solves wood plastic composite panel have been carried out.
Particularly, carried out several trials and had intrinsic outward appearance of natural timber or superficial makings for making wood plastic composite panel.For example, adopt following method usually: use to have the method that color dye is pushed; The method of artificial wood pattern; The method of the method for transfer printing or printing wood pattern and the film of the wood pattern that lamination has natural timber or artificial material.Yet these methods exist manufacture method very complicated usually, and in some cases, can reduce the problem of durability of products.
In order to address the above problem, a kind of boss structure that forms has been proposed on the surface of wood plastic composite panel so that the method for wood pattern directly to be provided to the surface of wood plastic composite panel.This method has been omitted aforesaid back process operation, and therefore, the wood plastic composite panel that makes manufacturing have high-durability, reduction manufacturing cost becomes possibility.Though the wood plastic composite panel of Zhi Zaoing presents and the most similar wood pattern of natural timber section by this method, but this wood plastic composite panel has high glaze, and when the user contacted this wood plastic composite panel, the user can feel the distinctive oil-like tactile sensation of synthetic resin.As a result, though wood pattern may be provided, the luxurious outward appearance and the texture that provide natural timber can be restricted.
Also propose a kind of size of using and be about 40~60 purpose large scale wood-fibreds provide the texture of natural timber thus with the percentage that increases the wood-fibred that directly is exposed to plate surface as filler method.Yet because the wood-fibred size increases the coupling power that can reduce wood-fibred, therefore, the intensity of sheet material can descend.Equally, wood-fibred is exposed to the surface of sheet material brokenly, and therefore, texture can reduce.
Under the situation by direct processing natural timber manufacturing natural lumber panel, after the surface of the natural lumber panel of processing and manufacturing glossily, natural lumber panel has presented fabulous outward appearance and texture.Therefore, the high-quality natural lumber panel of usually surface complicated processing the being crossed inside and outside decoration that is used to build.Surface-treated natural lumber panel has graceful wood pattern, level and smooth and soft texture, and suitable gloss.As a result, make and show wood pattern ideally and become possibility.This is by the compound action realization of the physical property of the uniqueness of the cellulosic polymer that constitutes timber and natural timber tissue.
On the other hand, when handling radwood composite wood surperficial glossily in the mode identical with natural timber, this radwood composite wood presents distinctive high glaze of synthetic resin and oil-like tactile sensation.Therefore, although used the resin composite materials that comprises synthetic resin and wood-fibred, press for and a kind ofly be used to provide with natural timber section similar in appearance and texture and reduce the technology of manufacturing cost as raw material.
Summary of the invention
Therefore, carried out the present invention and solved the problems referred to above, and other still unsolved technical problem.
As the multiple extensive research that addresses the above problem and the result of test, the present inventor has been found that, the resin composite materials that comprises the wood-fibred with preliminary dimension when use is during as raw material, and when forming the boss structure of lumber cut-open case on the surface at sheet material and having the linear micro concave male structure of desired depth with desired depth, though described sheet material has the surface texture different with the section of natural timber, described sheet material presents the outward appearance and the texture of the section that is equivalent to natural timber.Based on these discoveries, finished the present invention.
According to the present invention, can realize above-mentioned in the following cases and other purpose: wood plastic composite panel is to be made by resin composite materials, in described resin composite materials, comprise in the synthetic resin parent and be of a size of 80~300 purpose wood-fibreds, described wood plastic composite panel has mean depth on its whole surface be that the boss structure and the mean depth of the lumber cut-open case of 200~900 μ m is the linear micro concave male structure of 10~500 μ m, when light was incident to described sheet material surperficial with 60 degree incidence angles, the reflectivity of described sheet material was 10~50%.
Compare with natural wood panel, wood plastic composite panel according to the present invention has fabulous intensity and durability.And can confirm with comparing embodiment by embodiment described below: compare with conventional wood plastic composite panel, wood plastic composite panel according to the present invention has presented outward appearance and closely similar outward appearance and the texture of texture with the section of natural timber.
Comprise as the synthetic resin of precursor composition with as the wood-fibred of filler as the resin composite materials of described wood plastic composite panel material.As long as synthetic resin is to have with the high-compatibility of wood-fibred and have high strength and the fluoropolymer resin of durability, described synthetic resin is not particularly limited.Preferably, can use as polyethylene, polypropylene and polystyrene based on polyolefinic poly-fluoropolymer resin as synthetic resin.
Described wood-fibred comprises by natural timber or regeneration timber being ground to form the short fiber that wood powder that the shape of particulate or pill makes and the natural fiber (for example, hemp, flax (flex), jute, mestha, cellulose etc.) by other kind of cutting make to predetermined length.Though the percentage by weight of described wood-fibred can change according to the purposes of wood plastic composite panel, based on the gross weight of resin composite materials, described wood-fibred can occupy about 20~80 weight %, is preferably 30~50 weight %.Yet when the content of wood-fibred very little the time, the content of synthetic resin increases relatively, therefore, is difficult to provide be equivalent to appearance of natural wood or texture.On the other hand, when the content of wood-fibred was too many, the content of synthetic resin reduced relatively, and therefore, the coupling power of wood-fibred reduces.Therefore, be difficult to provide the intensity and the durability of expected degree.
As mentioned above, described wood-fibred is of a size of 80~300 orders, is preferably 90~150 orders.When the size of wood-fibred was too big, the intensity of sheet material can reduce, and the surface of sheet material can be very coarse, and therefore the outward appearance that is equivalent to the natural timber section or the luxurious outward appearance or the texture of texture can not be provided.On the other hand, when the size of wood-fibred too hour, the distribution meeting heterogeneity of the wood-fibred in the resin composite materials.Especially, though sheet material has boss structure and micro concavo-convex structure, can not make this wood plastic composite panel present the outward appearance and the texture of expectation, this point will be described in more detail below.
According to the purposes of sheet material, can add multiple composition to described resin composite materials.
Usually, thus can add pigment to resin composite materials can provide different colours for multiple timber.Preferably,, in resin composite materials, add inorganic pigment, therefore, can keep its inherent colour for a long time because cause that by daylight the possibility of its variable color is low.Can use described pigment separately.Yet,, can use the combination that comprises two or more pigment with the performance different colours according to details.
At the boss structure and linear micro concave male structure that have the lumber cut-open case of desired depth according to the common formation in the surface of wood plastic composite panel of the present invention with desired depth, therefore, by the compound action of the boss structure in the resin composite materials, linear micro concave male structure and wood powder, described sheet material can present the outward appearance and the texture of the section that is equivalent to natural timber.
When natural timber is cut into the shape of sheet material, occur on the surface of timber natural timber exclusive pattern (" lumber cut-open case "), for example grain of wood and annular ring.Described boss structure has the pattern that is equivalent to the lumber cut-open case.In addition, boss structure according to the present invention has desired depth, and therefore, described boss structure makes its outward appearance that presents the section that is equivalent to natural timber and texture together with the linear micro concave male structure.Particularly, verified, when the surface at sheet material only formed the boss structure of lumber cut-open case, this sheet material can present the graceful pattern of natural timber fully.Yet verified, the physical property of forming the synthetic resin of resin composite materials can show on the surface of described sheet material, and therefore, this sheet material can not provide unique physical character, the especially texture of natural timber.On the other hand, verified, when the surface at sheet material only forms the linear micro concave male structure, can greatly weaken the unique physical character of synthetic resin; Yet, unique physical character, the especially You Mei outward appearance of natural timber can not be provided.In addition, verified, when described boss structure and described linear micro concave male structure satisfy following actual conditions, the effect that described boss structure and described linear micro concave male structure provide the present invention to seek.
According to the present invention, the common mean depth that forms is that the boss structure and the mean depth of the lumber cut-open case of 200~900 μ m, preferred 500~600 μ m is the linear micro concave male structure of 10~500 μ m, preferred 200~300 μ m on the surface of described wood plastic composite panel.Have 10~50%, preferred 10~30% reflectivity in the time of must making light be incident to described sheet material surperficial and be identified for the boss structure of sheet material and the size of micro concavo-convex structure with 60 degree incidence angles.According to the present invention, common formation has the boss structure of certain depth and has the micro concavo-convex structure of certain depth so that described sheet material has specific reflectivity on the surface of described sheet material, therefore, this sheet material presents the outward appearance and the texture that can compare favourably with the natural timber section.
Can form described boss structure on the surface of described sheet material by for example on the surface of sheet material, pressing hot dandy roll.When the degree of depth of boss structure was too little or too big, the distance between the protrusion of boss structure can be too narrow or too wide.As a result, the oil-like tactile sensation of synthetic resin can strengthen, and can increase at the light reflectivity on the surface of sheet material.Therefore, this sheet material can not present appearance of natural wood and texture.
Can form described micro concavo-convex structure by sandblast and brush sand.Particularly, so that being exposed to the surface of sheet material and forming small recesses by the surface at sheet material, wood powder forms described micro concavo-convex structure by removing some synthetic resin layers from the surface of sheet material.When the degree of depth of micro concavo-convex structure too hour, can not fully eliminate the oil-like tactile sensation of synthetic resin.On the other hand, when the degree of depth of micro concavo-convex structure was too big, the boss structure of this lumber cut-open case can excessive damage.
Different with the boss structure of lumber cut-open case, described micro concavo-convex structure is formed on the surface of sheet material with linearity configuration.Preferably, described micro concavo-convex structure can be formed on the surface of sheet material abreast with the grain of wood of lumber cut-open case.
When the light reflectivity that is obtained by boss structure and micro concavo-convex structure was too big, the gloss of sheet material can increase, and therefore, is difficult to provide the outward appearance that is equivalent to natural wood panel.On the other hand, when the degree of depth of boss structure and micro concavo-convex structure is big, might obtain little light reflectivity; Yet the surface roughness of sheet material can excessively increase, and this can damage the texture of sheet material.
Available multiple mode is made according to wood plastic composite panel of the present invention.For example, can form boss structure and micro concavo-convex structure continuously on the surface of the sheet material of making by the extrusion resin composite.According to circumstances, the sheet material that is squeezed into preliminary dimension be can be cut into, then, can boss structure and micro concavo-convex structure be formed on the surface of this sheet material by the back process operation.Perhaps, can form boss structure, sheet material is cut into preliminary dimension, then, form micro concavo-convex structure on the surface of this sheet material by the back process operation on surface by the sheet material that is crushed to.
Description of drawings
In conjunction with the accompanying drawings, from the explanation of following detailed description, will be expressly understood above and other objects of the present invention, characteristics and other advantage more, in the accompanying drawings:
Fig. 1 and 2 is for showing the schematic diagram that is used to make according to the exemplary apparatus of wood plastic composite panel of the present invention;
Fig. 3 is for showing the plane photo according to the sheet material of the described boss structure with the lumber cut-open case that forms in its surface of embodiment 1;
Fig. 4 is the plane photo that shows the amplification of the sheet material with the linear micro concave male structure except that boss structure that forms on its surface;
Fig. 5 and 6 is respectively demonstration when taking wood plastic composite panel from the side, the plane photo of the wood plastic composite panel of making according to embodiment 1 and the sectional-view photograph of amplification;
Fig. 7 and 8 is respectively and shows not under the situation of the boss structure that forms the lumber cut-open case on the plate surface, before forming the linear micro concave male structure on the surface of this sheet material and the photo on the surface of sheet material afterwards;
Fig. 9 is the sectional-view photograph of the amplification of Fig. 8;
Figure 10 and 11 is according to the plane photo of the wood plastic composite panel of comparing embodiment 1 manufacturing and the sectional-view photograph of amplification;
Figure 12 and 13 is according to the plane photo of the wood plastic composite panel of comparing embodiment 2 manufacturings and the sectional-view photograph of amplification; And
Figure 14 and 15 is according to the plane photo of the wood plastic composite panel of comparing embodiment 3 manufacturings and the sectional-view photograph of amplification.
The specific embodiment
Now describe preferred implementation of the present invention with reference to the accompanying drawings in detail.Yet, should be noted that scope of the present invention is not limited to illustrative embodiment.
Fig. 1 for show as and the continuous step of pressing steps but not back process operation be used to make schematic diagram according to the step of wood plastic composite panel of the present invention.
With reference to Fig. 1, thus the equipment 100 that is used to make wood plastic composite panel comprise be used for the extrusion resin composite with pressurizing unit 200, the cooling device 300 that is used to cool off the sheet material that is squeezed into of resin composite materials being made the sheet material shape, be used for from cooling device extract out through the sheet material of cooling this sheet material can be transferred to follow-up phase withdrawing device 400, be used for the cutter sweep 600 that carries out the surface processing device 500 of embossing step and brush step on the surface of sheet material and be used for surface-treated plate is cut into preliminary dimension and shape.
Pressurizing unit 200, cooling device 300, withdrawing device 400 and cutter sweep 600 are identical or closely similar with the device of routine techniques.Therefore, with reference to Fig. 2, hereinafter will only describe surface processing device 500 in detail.
With reference to Fig. 2, described surface processing device 500 comprises: the driven roller (driving roll) 510 that is used to keep the transfer of sheet material 700 homogeneous; Be used to heat the preheating parts 520 of sheet material 700 to predetermined temperature level; Be used to carry out the dandy roll 530 of embossing step; Be used to cool off the sheet material 700 that heated to be cooled to the compressed air injection part 540 of purpose; Be used to limit the deflector roll 550 of sheet deformation; Be used on the upper surface of sheet material 700 and lower surface, brushing a pair of first brush roll 560 of step; Be used on the opposite flank of sheet material 700, brushing a pair of second brush roll 570 of step; Be used for removing the compressed air injection part 580 that after brushing step, remains in the powder on sheet material 700 outer surfaces from sheet material 700; And contact sheet material 700 sides and have a plurality of sidespin transfer rollers 590 that guiding sheet metal 700 moves that are used for of vertical rotating shaft.
Above driven roller 510 and dandy roll 530 Pressure Control Unit 511 and 531 are set respectively, when pressing driven roller 510 and dandy roll 530 with predetermined pressure, driven roller 510 contacts the same surface of sheet material 700 with dandy roll 530 by this Pressure Control Unit.Apparent surface at sheet material 700 is provided with backing roll 512 and 532.
Dandy roll 530 is by little contact interface heating sheet material 700, but preheating parts 520 are structured in the surperficial heating arrangement.Therefore, preheating parts 520 have the better efficiency of heating surface than dandy roll 530.Preferably, preheating parts 520 are non-contact type infrared heater as shown in the drawing.
Dandy roll 530 is the heating forming roll.Dandy roll 530 is to be provided with depression carving device 533 by the relief engraving that has the shape that is equivalent to the lumber cut-open case on its surface.Dandy roll 530 also has a plurality of electric-type heating rods 534 that are arranged on the axial rotary of roller.By heating rod 534 heating add deep fat (heating oil) in the inner loop of roller to keep the temperature homogeneous of whole roller.
The sheet material 700 that has carried out embossed by dandy roll 530 is in heated condition thereon.Therefore, cool off this sheet material 700 so that subsequent step (for example brushing step) can carry out by the air that injects from compressed air injection part 540.
During heating and cooling sheet material 700, residual fraction waste heat in sheet material 700.And, by dandy roll 530 pressing plate materials 700.As a result, the residual thermal stress that may make sheet material 700 distortion in sheet material 700.For example, thermal stress may make sheet material 700 bendings.Reason is eliminated thermal stress residual in sheet material 700 by deflector roll 550 for this reason, thereby and, limited the distortion of sheet material 700.
The structure of the structure of first brush roll 560 and second brush roll 570 is basic identical.For example, first brush roll 560 is built into the structure that forms a plurality of iron brushes 562 at the outer surface of first brush roll 560.
Hereinafter, will describe embodiments of the invention in detail.Yet, should be noted that scope of the present invention is not limited to illustrative embodiment.
[embodiment 1]
By feed hopper the polyethylene as precursor composition of 100 weight portions, the iron oxide as inorganic pigment (redness) as the about 100 purpose needle trees powder of having of filler, 5 weight portions of 85 weight portions, the lubricant of 5 weight portions and the coupling agent of 10 weight portions are introduced in the pressurizing unit 200 of Fig. 1, fusion in pressurizing unit 200 is then from pressurizing unit 200 compactings.Subsequently, on the surface of the sheet material that is squeezed into, carry out embossing step and micro concavo-convex structure formation step (brush step) by surface processing device 500.Subsequently, by cutter sweep 600 surface-treated sheet material is cut into preliminary dimension.Like this, make described wood plastic composite panel.
Fig. 3 is the plane photo of demonstration according to the timber with the boss structure that forms the lumber cut-open case in its surface of above-mentioned manufacture method, and Fig. 4 is for showing the plane photo of the amplification with the sheet material that forms the linear micro concave male structure except that boss structure on its surface.As can be seen from Figure 4, in the direction parallel with the lumber cut-open case, a plurality of nick convex portion linearities are formed on the lumber cut-open case.
Fig. 5 and 6 is respectively demonstration when taking wood plastic composite panel from the side, the plane photo of the wood plastic composite panel of finally making and the sectional-view photograph of amplification.As can be seen from Figure 5, the boss structure along the lumber cut-open case forms the linear micro concave male structure.Can confirm that from Fig. 6 the degree of depth of this boss structure is about 600~850 μ m.Certainly, can suitably adjust the degree of depth of described boss structure according to process conditions.
Fig. 7 and 8 is respectively and shows not under the situation of the boss structure that forms the lumber cut-open case on the surface of sheet material, before forming the linear micro concave male structure on the surface of sheet material and the photo on the surface of sheet material afterwards, the shape and size of the linear micro concave convex portion that forms on the surface of sheet material have been clearly illustrated among Fig. 7 and 8 more.Fig. 9 is the sectional-view photograph of the amplification of Fig. 8.As shown in Figure 7, before forming micro concavo-convex structure on the surface of sheet material, this sheet material has lustrous surface.On the other hand, can confirm that form after the micro concavo-convex structure, this sheet material does not have lustrous surface on the surface of sheet material from Fig. 8.In addition because the linear micro concave male structure, synthetic resin exclusive oil-like tactile sensation can greatly reduce.Yet as can be seen, the overall appearance of this sheet material is different from natural timber.As shown in Figure 9, the degree of depth of nick convex portion is about 100~350 μ m.Can suitably adjust the degree of depth of described boss structure according to process conditions.
[comparing embodiment 1]
Except using about 50 purpose needle trees powder, make wood plastic composite panel in the mode identical, and on the surface of sheet material, only carry out the embossing step with embodiment 1 as the filler.
Figure 10 and 11 is according to the plane photo of the wood plastic composite panel of comparing embodiment 1 manufacturing and the sectional-view photograph of amplification.From these photos as can be seen, owing to use the wood powder of relatively large size, the wood powder that is exposed to this plate surface is very irregular and coarse, and therefore, this sheet material can not present the luxurious outward appearance and the texture of the section of natural timber.Equally, as can be seen, though the degree of depth of boss structure is about 350 μ m, the wood pattern of this sheet material can not provide stereoeffect.
[comparing embodiment 2]
Except using about 70 purpose needle trees powder, make wood plastic composite panel in the mode identical, and on the surface of this sheet material, only carry out micro concavo-convex structure and form step with embodiment 1 as the filler.
Figure 12 and 13 is according to the plane photo of the wood plastic composite panel of comparing embodiment 2 manufacturings and the sectional-view photograph of amplification.From these photos as can be seen, owing to use the wood powder of relatively large size, the wood powder that is exposed to this plate surface is very irregular and coarse, and therefore, this sheet material can not present luxurious outward appearance of natural timber and texture.Equally, as can be seen, though the degree of depth of micro concavo-convex structure is about 80~130 μ m, the air spots of this sheet material is sliding.
[comparing embodiment 3]
Except using about 90 purpose needle trees powder, make wood plastic composite panel in the mode identical, and on the surface of this sheet material, only carry out micro concavo-convex structure and form step with embodiment 1 as the filler.
Figure 14 and 15 is according to the plane photo of the wood plastic composite panel of comparing embodiment 3 manufacturings and the sectional-view photograph of amplification.From these photos as can be seen, owing to use the wood powder of relative reduced size, the surface smoothing of this sheet material; Yet this sheet material can not present outward appearance and the texture that is equivalent to the natural timber section.Equally, as can be seen, this sheet material has high glaze, and therefore, this sheet material mainly presents the physical property of synthetic resin.
[comparing embodiment 4~7]
Except using about 100 purpose needle trees powder as the filler, make wood plastic composite panel in the mode identical, and on the surface of sheet material, only carry out the embossing step with embodiment 1, change temperature, pressure and the speed of rotation of dandy roll simultaneously.The condition that has shown above-mentioned embossing step in the following table 1.
[embodiment 2~4]
According to comparing embodiment 5, with the speed of 300rpm, carry out micro concavo-convex structure in a surperficial enterprising step of wood plastic composite panel and form step, change the length and the thickness of iron brush of the brush roll of Fig. 1 simultaneously.Shown in the following table 2 that micro concavo-convex structure forms the condition of step.
[experimental example 1]
Light is incident on the surface of the wood plastic composite panel of making according to comparing embodiment 4~7 any 12 points in the equal area with measurement of reflectivity with 60 degree incidence angles.In addition, inform that 10 people provide 5.0 assessed value according to the outward appearance and the texture of natural timber (cherry tree) sheet material, and require it to determine relative assessed value with the wood plastic composite panel that embodiment 2~4 makes according to comparing embodiment 4~7.Shown this result in the following table 1 and 2.
<table 1 〉
Figure A20068004452900171
As can be seen from Table 1, though reflectivity has difference slightly according to the embossing operating condition, have the reflectivity (glossiness) that forms the wood plastic composite panel of boss structure on its surface and be about 19~35% usually.Therefore, the reflectivity of wood plastic composite panel is near the reflectivity of natural timber 10~20%.Yet, about the satisfaction of the outward appearance of wood plastic composite panel and texture (for example surperficial texture) near 65~75% of natural wood panel.Therefore, this wood plastic composite panel does not overcome the restriction as the synthetic resin of raw material.
<table 2 〉
Figure A20068004452900191
As can be seen from Figure 2, when the surface of the wood plastic composite panel of making according to comparing embodiment 5 of high reflectance forms the linear micro concave male structure in presenting table 1, though the conditioned reflex rate that forms step according to micro concavo-convex structure has difference slightly, its reflectivity can further reduce usually.Especially, about the satisfaction of the superficial makings of wood plastic composite panel be about natural wood panel 95% or higher.Therefore, its satisfaction is very high.
Industrial applicibility
Obviously draw from above-mentioned explanation, wood plastic composite panel according to the present invention has fabulous intensity and durability.In addition, though described sheet material has the surface texture different with the natural timber section, wood plastic composite panel according to the present invention presents the fabulous outward appearance and the texture that can compare favourably with the natural timber section.
Be used for illustration purpose though disclose preferred implementation of the present invention, it should be appreciated by those skilled in the art that multiple modification, interpolation and replacement are possible under the situation that does not depart from disclosed scope of the present invention and essence as claims.

Claims (9)

1, a kind of wood plastic composite panel of making by resin composite materials, in described resin composite materials, comprise in the synthetic resin parent and be of a size of 80~300 purpose wood-fibreds, described wood plastic composite panel has mean depth on its whole surface be that the boss structure and the mean depth of the lumber cut-open case of 200~900 μ m is the linear micro concave male structure of 10~500 μ m, when light was incident to described sheet material surperficial with 60 degree incidence angles, the reflectivity of described sheet material was 10~50%.
2, wood plastic composite panel according to claim 1, wherein, based on the gross weight of described resin composite materials, described wood-fibred can occupy 20~80 weight %.
3, wood plastic composite panel according to claim 1, wherein, described wood-fibred is of a size of 90~150 orders.
4, wood plastic composite panel according to claim 1, wherein, described resin composite materials further comprises one or more inorganic pigments.
5, wood plastic composite panel according to claim 1, wherein, the degree of depth of described boss structure is 500~600 μ m.
6, wood plastic composite panel according to claim 1, wherein, the degree of depth of described linear micro concave male structure is 200~300 μ m.
7, wood plastic composite panel according to claim 1, wherein, the reflectivity of described sheet material is 10~30%.
8, wood plastic composite panel according to claim 1 wherein, forms the micro concavo-convex structure parallel with the grain of wood of lumber cut-open case on the surface of described sheet material.
9, wood plastic composite panel according to claim 1, wherein, by forming boss structure continuously on surface and micro concavo-convex structure is made described sheet material by the sheet material made of the described resin composite materials of extruding.
CN200680044529.7A 2005-11-28 2006-11-20 Plastic composite panel with the appearance and texture similar to natural lumbers Active CN101316704B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR1020050114261 2005-11-28
KR1020050114261A KR100821860B1 (en) 2005-11-28 2005-11-28 Plastic Composite Panel with the Appearance and Texture Similar to Natural Lumbers
KR10-2005-0114261 2005-11-28
PCT/KR2006/004870 WO2007061201A1 (en) 2005-11-28 2006-11-20 Plastic composite panel with the appearance and texture similar to natural lumbers

Publications (2)

Publication Number Publication Date
CN101316704A true CN101316704A (en) 2008-12-03
CN101316704B CN101316704B (en) 2012-08-22

Family

ID=38067396

Family Applications (1)

Application Number Title Priority Date Filing Date
CN200680044529.7A Active CN101316704B (en) 2005-11-28 2006-11-20 Plastic composite panel with the appearance and texture similar to natural lumbers

Country Status (6)

Country Link
US (1) US8697221B2 (en)
EP (1) EP1954491B1 (en)
JP (1) JP5361390B2 (en)
KR (1) KR100821860B1 (en)
CN (1) CN101316704B (en)
WO (1) WO2007061201A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107000307A (en) * 2014-12-10 2017-08-01 凸版印刷株式会社 Embossed sheet and decoration sheet

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2620607T3 (en) * 2008-10-21 2017-06-29 Uniboard Canada Inc. Embossed monolayer chipboard boards and their preparation procedures
IT1397156B1 (en) * 2009-07-15 2013-01-04 Renolit Gor Spa PANEL FOR THE CONSTRUCTION OF FURNISHING ELEMENTS AS DOORS, DOORS, TABLES, FURNITURE OR SIMILAR
AU2014228146B2 (en) * 2013-03-15 2017-07-20 Eovations, Llc Building product and method of manufacture and use
TWM481277U (en) * 2014-02-27 2014-07-01 Woodeasy Internat Co Ltd Modular frame material
WO2019172075A1 (en) * 2018-03-05 2019-09-12 キヤノン株式会社 Article and method for manufacturing article
JP7341671B2 (en) * 2018-03-05 2023-09-11 キヤノン株式会社 Articles and methods of manufacturing articles
US11040471B2 (en) 2018-06-22 2021-06-22 Canon Kabushiki Kaisha Resin product, electronic device, and method of making resin product
US11396121B2 (en) 2018-08-20 2022-07-26 N.E.W. Plastics Corp. Extruded variegated plastic profile and method
KR102024651B1 (en) * 2018-10-24 2019-09-24 주식회사 현대엘앤씨 Method for manufacturing profile for polyvinyl chloride window with real wood texture
DE102021127405A1 (en) 2021-10-21 2023-04-27 Ludwig Leitermann Method for manufacturing a composite panel and composite panel

Family Cites Families (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2846801A (en) * 1948-04-27 1958-08-12 Brown Owen Wood-embellishing apparatus
US2890493A (en) * 1953-11-25 1959-06-16 Fibrofelt Corp Method and means for defibering materials
US4076566A (en) * 1976-01-28 1978-02-28 Formica Corporation Method of preparing decorative textured laminates
JPS5464552A (en) 1977-10-31 1979-05-24 Matsushita Electric Works Ltd Decorative sheet and its production
JPS6023035A (en) * 1983-07-18 1985-02-05 段谷産業株式会社 Method of forming narrow groove of decorative board
JPS6129542A (en) * 1984-07-20 1986-02-10 段谷産業株式会社 Manufacture of decorative board
JPS61268413A (en) * 1985-05-24 1986-11-27 Mitsubishi Rayon Co Ltd Continuous manufacture of synthetic resin sheet having irregular flow pattern in different colors
JPH01121347A (en) * 1987-11-05 1989-05-15 Kanegafuchi Chem Ind Co Ltd Woody formed article
CN2039621U (en) * 1988-03-29 1989-06-21 柳立立 Decorative board with natural wood grain
US5306539A (en) * 1988-08-05 1994-04-26 Masonite Corporation Scored fiberboard having improved moldability
JPH03293117A (en) * 1990-04-12 1991-12-24 Chisso Corp Roughened rolled surface-like body containing converging pigment
JP3650138B2 (en) * 1992-02-21 2005-05-18 ミサワホーム株式会社 Wood-like board materials and wood-like board products
JP2797922B2 (en) * 1993-10-08 1998-09-17 三井木材工業株式会社 Wood-based thermoplastic molding plate
JP3465088B2 (en) * 1994-08-08 2003-11-10 大日本印刷株式会社 Woodgrain makeup sheet
JP3705301B2 (en) 1995-02-22 2005-10-12 凸版印刷株式会社 Manufacturing method of decorative sheet
JPH0939008A (en) 1995-07-31 1997-02-10 Dantani Plywood Co Ltd Production of wall material
CA2208337C (en) * 1996-06-22 2002-05-14 Clifford P. Ronden Process for the production of lightweight cellular composites of wood waste and thermoplastic polymers
JP3188857B2 (en) 1997-08-25 2001-07-16 ニチハ株式会社 Fiber-formed board and method of manufacturing fittings
JP4201147B2 (en) * 1998-08-04 2008-12-24 大日本印刷株式会社 Fiber dive angle measuring method and system
JP3563617B2 (en) * 1998-11-16 2004-09-08 Ykk Ap株式会社 Patterned synthetic wood and method for producing the same
US6153293A (en) * 1999-02-04 2000-11-28 Dahl; Michael E. Extruded wood polymer composite and method of manufacture
CN2383672Y (en) * 1999-08-10 2000-06-21 杨兴洲 Imitated wood grain composite board
US6479128B1 (en) * 1999-11-24 2002-11-12 Masonite Corporation Fine textured single piece one panel molded profile
JP3563704B2 (en) * 2000-03-07 2004-09-08 ニチハ株式会社 Method for producing woody molded body
US20020050215A1 (en) * 2000-07-11 2002-05-02 King Clifford M. Stamps for faux printing/printing crackle finishes
JP2002038698A (en) * 2000-07-26 2002-02-06 Toppan Printing Co Ltd Floor member and manufacturing method therefor
US6692815B2 (en) * 2001-06-15 2004-02-17 Vinylex Corporation Extruded plastic lumber and method of manufacture
JP2004098334A (en) * 2002-09-05 2004-04-02 Kurabo Ind Ltd Multilayered extrusion molded object having woody feeling
JP4278943B2 (en) * 2002-09-24 2009-06-17 Ykk Ap株式会社 Cellulose-based powder-containing extruded shape and method for producing the same
US6988342B2 (en) * 2003-01-17 2006-01-24 Masonite Corporation Door skin, a method of etching a plate for forming a wood grain pattern in the door skin, and an etched plate formed therefrom
KR100781932B1 (en) * 2005-11-28 2007-12-04 주식회사 엘지화학 In-line Process for Preparing Wood Plastic Composite Panel with the Appearance and Texture Similar to Natural Lumbers and Apparatus therefore

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107000307A (en) * 2014-12-10 2017-08-01 凸版印刷株式会社 Embossed sheet and decoration sheet

Also Published As

Publication number Publication date
US20090098332A1 (en) 2009-04-16
CN101316704B (en) 2012-08-22
EP1954491B1 (en) 2013-08-21
WO2007061201A1 (en) 2007-05-31
US8697221B2 (en) 2014-04-15
KR100821860B1 (en) 2008-04-11
JP5361390B2 (en) 2013-12-04
KR20070055816A (en) 2007-05-31
EP1954491A1 (en) 2008-08-13
EP1954491A4 (en) 2012-08-29
JP2009517246A (en) 2009-04-30

Similar Documents

Publication Publication Date Title
CN101316704B (en) Plastic composite panel with the appearance and texture similar to natural lumbers
JP5361389B2 (en) In-line process and apparatus therefor for producing wood plastic composite panels with appearance and texture like natural wood
CN100450757C (en) Composite door structure and method of forming a composite door structure
KR970061558A (en) Shape Forming Method of Wood Composite Plate
EP1242220A1 (en) Method and apparatus for forming composite material and composite material therefrom
CN109906295A (en) The floor panel of dimensionally stable
CN106827707A (en) A kind of imitation wood wood-plastic co-extrusion section bar and preparation method thereof
KR20070056010A (en) Plastic composite panel with the appearance and texture similar to natural lumbers
CN109383014A (en) The three-dimensional embossing manufacturing method thereof and its structure of plastic floor
WO2021077509A1 (en) Foam floorboard with wood texture
CN101187172A (en) Vegetable leather-emulated regenerated leather preparation method and product
US1607623A (en) Process of manufacturing imitation mother-of-pearl
KR20140091277A (en) Flooring and Manufacturing method thereof
JPH02269258A (en) Rubber floor material and manufacture thereof
CN201015885Y (en) Roll set with relief natural wood grain-imitated wood material surface
CN114379187B (en) Floor making method and system using same
CN106466923B (en) With the manufacturing method of ball fabric made of heat plasticity polyurethane material
CN216446421U (en) SPC floor with round corners and production equipment
CN213413159U (en) Biological wood
CN117621500A (en) Production and processing method and production and processing line of decorative material with simulated water brushing effect
JP4382254B2 (en) Manufacturing method for wood-like molded products
CN1058343C (en) Manufacturing method for computer mouse with colour or pattern
CA1059279A (en) Embossed suede material and method of preparing same
KR20240000018A (en) Method and apparatus of manufacturing corduroy sheet
TWM638041U (en) Mechanism for pressing and forming paper-plastic material into paper-plastic tableware in two stages

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant