CN101314154A - Method for removing obstruction of atomizer - Google Patents
Method for removing obstruction of atomizer Download PDFInfo
- Publication number
- CN101314154A CN101314154A CNA2008101318675A CN200810131867A CN101314154A CN 101314154 A CN101314154 A CN 101314154A CN A2008101318675 A CNA2008101318675 A CN A2008101318675A CN 200810131867 A CN200810131867 A CN 200810131867A CN 101314154 A CN101314154 A CN 101314154A
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- atomizer
- air flow
- atomization air
- cleaning solution
- removing obstruction
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Abstract
The invention discloses two methods for removing clogging matters in an atomizer. One is a method for removing the clogging matters by adopting cleaning solution, which is to place one end of a nozzle of the atomizer into the cleaning solution, blow atomized airflow into the atomizer, so that the cleaning solution passes through a sampling capillary inner pipe at high speed and is dashed out from the nozzle of the atomizer under the action of negative pressure produced by high-speed airflow, thereby washing and cleaning the clogging matters in the atomizer at high speed; the other method is to adopt reverse blowing of the atomized airflow to remove the clogging matters in the atomizer, block an airflow channel on the atomizer, connect one end of the nozzle of the atomizer with an atomized airflow pipeline, and use the high-speed airflow to reversely wash the sampling capillary inner pipe of the atomizer from a nozzle end of the atomizer, thereby washing and cleaning the clogging matters in the atomizer at high speed. The methods satisfy the need of removing the clogging matters in the atomizer under the condition of smartly keeping the original connecting state, reduce the frequency of replacing the atomizer due to clogging damage, and ensure that the production cost is greatly reduced.
Description
Technical field
The present invention relates to the maintenance and the maintenance field of analytical instrument, relate in particular to a kind of efficient convenient method of removing analytical instrument with the concentric type obstruction of atomizer.
Background technology
The concentric type pneumatic nebulizer is the critical component on the check and analysis instrument and equipment, and particular structure causes it very easily to damage because of obstruction.The gap of its nozzle is 0.03mm to the maximum, tamper can not with cleaning fluid haptoreaction fully effectively.Therefore, removing obstruction is the normal difficult problem of meeting of concentric type pneumatic nebulizer.Because diversity, the complexity of metallurgy industry submitted sample, concentric type atomizer are the easiest in saltouing or insoluble particles stops up, and have a strong impact on the accuracy of assay, or cause atomizer to damage up to scrapping (an about 600-800 dollar of atomizer).Atomizer is many by frangible silex glass or quartz material manufacturing with one heart, removes tamper and mainly contains following method, 1. uses the special-purpose cleaning device of atomizer, but needs to buy expensive equipment; 2. pull down atomizer and nozzle is knocked up make tamper loose and under the gravity effect, discharge capillary, but mostly to no effect, and pipe in fragile; 3. insert the compressed air blowback at the nozzle place, but need air compressor machine etc. that compressed air source is provided, implement difficulty; 4. suck 5% hydrofluoric acid (HF) and clean, but, corrode atomizer easily, and the result that Si element etc. detects is higher because of HF has very strong toxicity; 5. nozzle is immersed red fuming nitric acid (RFNA) (HNO
3) and be heated to more than 100 ℃ and remove, but because structure of nozzle causes tamper effectively contact with nitric acid and fully to react, consuming time oversize, the removing poor effect; 6. solvent is blown into interior pipe with dropper or wash bottle, can't reaches the effect that needs because of insufficient pressure.Above sweep-out method all needs to dismantle atomizer from instrument, and as dismounting or install in improper very easily defective nozzle or the capillary and manage, so its shortcoming is a lot.
Summary of the invention
The purpose of this invention is to provide a kind of method with removing concentric type obstruction of atomizer of novelty.This method is utilized original attaching parts of atomizer device cleverly, need not to buy more special-purpose cleaning device, or provides the additional compression source of the gas with air compressor machine, also need not to pull down atomizer fully from instrument, or removes by external force method such as beat.This method directly utilizes atomizing source of the gas, the peristaltic pump of former outfit to remove tamper on instrument, and can select to use the organic or inorganic cleaning solution of being prepared neatly according to the character of tamper.The present invention realizes its goal of the invention by the following technical solutions:
One of technical scheme, the method for removing obstruction of atomizer comprise uses equipment such as pipe 2, peristaltic pump in original atomization air flow pipeline, the sample introduction capillary, and its characteristics are to adopt cleaning solution to remove, and method of work is as follows:
A extracts atomizer from spray chamber, nozzle one end of atomizer is put into cleaning solution;
B uses peristaltic pump cleaning solution to be sent in the sample introduction capillary of atomizer inside and manages; The rotating speed of peristaltic pump (3) is 100-160 rev/min.
C is blown into pressure in atomizer be the 25-45psi atomization air flow, make cleaning solution under the suction function that high velocity air produces at a high speed by the sample introduction capillary in the nozzle end of Guan Bingcong atomizer go out, thereby wash away at a high speed and clean the interior tamper of atomizer.
Cleaning solution described in one of scheme is as follows, and its cleaning solution can be selected a kind of or alternating action for use at least in concrete the cleaning.
1) distilled water determines its consumption according to degree of cleaning;
2) concentrated hydrochloric acid (HCl) and red fuming nitric acid (RFNA) (HNO
3) mixed solution: with 25mL～40mL concentrated hydrochloric acid, 10mL～20mL red fuming nitric acid (RFNA) adds 80mL～100mL distilled water and mixes;
3) aqueous isopropanol:, add 80mL～100mL distilled water and mix with 40mL～60mL isopropyl alcohol.
Two of technical scheme, the method for removing obstruction of atomizer comprises and uses pipe 2 equipment in original atomization air flow pipeline, the sample introduction capillary that its characteristics are to adopt the atomization air flow blowback to remove, its method of work is as follows:
A pulls down pipe and atomization air flow pipeline in the sample introduction capillary that is connected with atomizer;
B seals the atomization air flow passage on the atomizer.Atomization air flow passage on the atomizer can be used the shutoff of flexible glue body material, or at work with pointing its passage plugging;
C links to each other the nozzle of atomizer with original atomization air flow pipeline, rush at from nozzle with high velocity air in the sample introduction capillary of atomizer inside to manage, and radially large diameter washes away at a high speed in the other direction and cleans tamper in the atomizer in little; The pressure of atomization air flow is 40-60psi.Two of technical scheme also can be regulated the pressure of atomization air flow by computer.
Above-mentioned two kinds of employed atomizers of technical scheme are the concentric type atomizer.
The invention process simple and fast that gets up, time saving and energy saving, execute-in-place on instrument and equipment, and keep the original state that is linked and packed of atomizer constant, not only security effectiveness but also high operates.
Description of drawings
Below with reference to accompanying drawing embodiment is described in detail.
Fig. 1 is the connection diagram of concentric atomizer on detecting instrument
Fig. 2 is the structural representation enlarged drawing of concentric atomizer
Fig. 3 is the connection diagram of concentric atomizer in one of technical scheme
Fig. 4 be concentric atomizer technical scheme two in operation chart
The specific embodiment
Embodiment 1, with reference to Fig. 1, and Fig. 2 and Fig. 3.
Technical scheme one of the present invention is removed the method for obstruction of atomizer for adopting cleaning solution.This technical scheme is under original operate as normal connection status, uses the operation principle of pipe 2, peristaltic pump 3 in atomization air flow pipeline on the existing equipment, the sample introduction capillary, changes original sample solution into cleaning solution 4 and a kind of method of removing tamper of carrying out.When operation, adopt following method of work:
Earlier atomizer 1 is extracted from spray chamber, nozzle one end of atomizer is put into the container that cleaning solution 4 is housed; Cleaning solution 4 is selected 25mL concentrated hydrochloric acid (HCl) and 15mL red fuming nitric acid (RFNA) (HNO for use
3) mixed solution, add 80mL distilled water again and mix.Use peristaltic pump 3 cleaning solution 4 to be thrown in the sample introduction capillary of atomizer 1 inside and manage 2, the revolution of peristaltic pump 3 is set at 100 rev/mins, then in atomizer 1, be blown into atomization air flow with original atomization air flow pipeline, the pressure of atomization air flow is 30psi, make cleaning solution 4 under the suction function that high velocity air produces at a high speed by pipe 2 in the sample introduction capillary and from the ejection of atomizer nozzle one end, thereby wash away at a high speed and clean the interior tamper of atomizer and tamper is disposed.
On the basis of embodiment 1, the cleaning solution that embodiment 2 adopts is selected 30mL concentrated hydrochloric acid (HCl) and 10mL red fuming nitric acid (RFNA) (HNO for use
3) mixed solution, add 90mL distilled water again and mix, mixed solution is heated to 50 ℃; The revolution of peristaltic pump 3 is 120 rev/mins, and the pressure of atomization air flow is 25psi.
On the basis of embodiment 1, the cleaning solution that embodiment 3 adopts is selected 40mL concentrated hydrochloric acid (HCl) and 20mL red fuming nitric acid (RFNA) (HNO for use
3) mixed solution, add 100mL distilled water again and mix; The revolution of peristaltic pump 3 is 160 rev/mins, and the pressure of atomization air flow is 40psi.
On the basis of embodiment 1, the cleaning solution that embodiment 4 adopts is selected the 40mL aqueous isopropanol for use, adds 80mL distilled water again and mixes, and mixed solution is heated to 70 ℃; The revolution of peristaltic pump 3 is 160 rev/mins, and the pressure of atomization air flow is 45psi.
Embodiment 5
On the basis of embodiment 1, the cleaning solution that embodiment 5 adopts is selected the 50mL aqueous isopropanol for use, adds 50mL distilled water again and mixes; The revolution of peristaltic pump 3 is 150 rev/mins, and the pressure of atomization air flow is 40psi.
Embodiment 6
On the basis of embodiment 1, the cleaning solution that embodiment 6 adopts is selected the 45mL aqueous isopropanol for use, adds 65mL distilled water again and mixes, and mixed solution is heated to 60 ℃; The revolution of peristaltic pump 3 is 130 rev/mins, and the pressure of atomization air flow is 35psi.
Embodiment 7
On the basis of embodiment 1, the cleaning solution that embodiment 6 adopts is selected 100-500mL distilled water for use or is determined its consumption according to degree of cleaning; The revolution of peristaltic pump 3 is 140 rev/mins, and the pressure of atomization air flow is 45psi.
This method can be selected to use one or more cleaning fluids to be used alternatingly neatly according to the order of severity of stopping up and the character of tamper, according to circumstances also can suitably heat the use cleaning solution.
Embodiment 8, with reference to Fig. 4
The method of two removing obstruction of atomizer of technical solution of the present invention is to adopt original atomization air flow pipeline oppositely to blow into the high speed atomization air flow from nozzle one end of atomizer, with tamper in little radially large diameter one end blow out the method for removing.The concrete operations of this method are as follows:
With pipe in original sample introduction capillary that is connected the sample solution on the atomizer in the technical scheme one and the dismounting of atomization air flow pipeline; Atomization air flow passage plugging on the atomizer after removing is lived.With its shutoff, high velocity air can only be passed through with the flexible glue plug from atomizer.Nozzle one end of atomizer is linked to each other with original atomization air flow pipeline, rushes at from nozzle one end with high velocity air in the sample introduction capillary of atomizer inside and manage, in little radially large diameter wash away at a high speed in the other direction and clean in the atomizer tamper and with its removing; The pressure of the atomization air flow that is adopted is 40psi.
Embodiment 9
On the basis of embodiment 7, the increasing atomizing gas pressure that is adopted is 60psi; Use its atomization air flow passage of finger shutoff during work.
Embodiment 10
On the basis of embodiment 7, the increasing atomizing gas pressure that is adopted is 50psi; With the flexible glue plug with the atomization air flow passage plugging.
Two of technical scheme also can be connected with computer and regulate the pressure of atomization air flow by preparing a computer program easily.Above-mentioned two kinds of employed atomizers of technical scheme are the concentric type atomizer.
Two kinds of technical schemes of the present invention can be taken out atomizer at any time and observe its cleaning performance when being cleaned.The present invention is because of utilizing the atomization method of existing equipment dexterously, under the constant situation of the original connection status that keeps atomizer, satisfied the needs of removing tamper in the atomizer.Reduced because of stopping up and damaged the frequency of constantly changing atomizer.Production cost is significantly reduced.
Claims (10)
1, a kind of method of removing obstruction of atomizer comprises and uses pipe, peristaltic pump device in atomization air flow pipeline, the sample introduction capillary, and it is characterized in that adopting cleaning solution to remove, its method of work is as follows:
A extracts atomizer (1) from spray chamber, nozzle one end of atomizer is put into cleaning solution (4);
B uses peristaltic pump (3) that cleaning solution (4) is sent into pipe 2 in the inner sample introduction capillary of atomizer (1);
C is blown into atomization air flow in atomizer (1), make cleaning solution (4) under the suction function that high velocity air produces at a high speed by the sample introduction capillary in pipe (2) and go out from atomizer nozzle, thereby wash away fast and clean the interior tamper of atomizer (1).
2, the method for removing obstruction of atomizer according to claim 1 is characterized in that described cleaning solution is:
1) distilled water determines its consumption according to degree of cleaning;
2) concentrated hydrochloric acid (HCl) and red fuming nitric acid (RFNA) (HNO
3) mixed solution: with 25mL～40mL concentrated hydrochloric acid, 10mL～20mL red fuming nitric acid (RFNA) adds 80mL～100mL distilled water and mixes;
3) aqueous isopropanol: add 80mL～100mL distilled water with 40mL～60mL isopropyl alcohol and mix.
3, the method for removing obstruction of atomizer according to claim 1, the rotating speed that it is characterized in that described peristaltic pump (3) is 100-160 rev/min.
4, the method for removing obstruction of atomizer according to claim 1, the pressure that it is characterized in that described atomization air flow is 25-45psi.
5, the method for removing obstruction of atomizer according to claim 2 is characterized in that described cleaning solution can select a kind of or alternating action for use at least.
6, a kind of method of removing obstruction of atomizer comprises and uses tube apparatus in atomization air flow pipeline, the sample introduction capillary, and it is characterized in that adopting the atomization air flow blowback to remove, its method of work is as follows:
A pulls down pipe (2) and atomization air flow pipeline in the sample introduction capillary that is connected with atomizer (1);
B carries out shutoff with the atomization air flow passage on the atomizer (1);
C links to each other nozzle one end of atomizer (1) with the atomization air flow pipeline, rush at pipe (2) in the inner sample introduction capillary of atomizer (1) with high velocity air from the nozzle end of atomizer (1), radially large diameter washes away at a high speed in the other direction and cleans the interior tamper of atomizer (1) in little.
7, the method for removing obstruction of atomizer according to claim 6, the pressure that it is characterized in that described atomization air flow is 40-60psi.
8, the method for removing obstruction of atomizer according to claim 6 is characterized in that the atomization air flow passage on the atomizer (1) can be used the shutoff of flexible glue body material, or at work with pointing its passage plugging.
9, the method for removing obstruction of atomizer according to claim 7 is characterized in that the pressure limit of atomization air flow can be regulated by computer program.
10,, it is characterized in that described atomizer is the concentric type atomizer according to the method for claim 1 or the described removing obstruction of atomizer of claim 6.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101318675A CN101314154A (en) | 2008-07-01 | 2008-07-01 | Method for removing obstruction of atomizer |
| CN201010555032XA CN102000645B (en) | 2008-07-01 | 2009-06-30 | Method for removing atomizer obstructions |
| CN2009101462952A CN101602037B (en) | 2008-07-01 | 2009-06-30 | Method for removing obstruction of atomizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101318675A CN101314154A (en) | 2008-07-01 | 2008-07-01 | Method for removing obstruction of atomizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101314154A true CN101314154A (en) | 2008-12-03 |
Family
ID=40105389
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008101318675A Pending CN101314154A (en) | 2008-07-01 | 2008-07-01 | Method for removing obstruction of atomizer |
| CN201010555032XA Expired - Fee Related CN102000645B (en) | 2008-07-01 | 2009-06-30 | Method for removing atomizer obstructions |
| CN2009101462952A Expired - Fee Related CN101602037B (en) | 2008-07-01 | 2009-06-30 | Method for removing obstruction of atomizer |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010555032XA Expired - Fee Related CN102000645B (en) | 2008-07-01 | 2009-06-30 | Method for removing atomizer obstructions |
| CN2009101462952A Expired - Fee Related CN101602037B (en) | 2008-07-01 | 2009-06-30 | Method for removing obstruction of atomizer |
Country Status (1)
| Country | Link |
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| CN (3) | CN101314154A (en) |
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| CN102189090A (en) * | 2010-03-19 | 2011-09-21 | 江苏金羊能源环境工程有限公司 | Anti-plugging system of nozzle for GGH (Gas-gas Heater) washing device |
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| CN86206484U (en) * | 1986-08-30 | 1987-03-18 | 广西冶金研究所 | Horn form concentric atomizer |
| FI20002251A (en) * | 2000-10-12 | 2002-04-13 | Metso Paper Inc | Method and apparatus for cleaning spray nozzle |
| GB0320302D0 (en) * | 2003-08-29 | 2003-10-01 | Falmer Investment Ltd | Improvements in and relating to textile processing machines |
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| CN111495651B (en) * | 2019-01-29 | 2021-12-03 | 本田技研工业株式会社 | Nozzle deposit removing device and nozzle deposit removing method |
| CN111495651A (en) * | 2019-01-29 | 2020-08-07 | 本田技研工业株式会社 | Nozzle deposit removing device and nozzle deposit removing method |
| CN114032149A (en) * | 2020-12-29 | 2022-02-11 | 无锡卓能环境科技有限公司 | Cleaning agent for spray drying type flue gas desulfurization equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102000645B (en) | 2012-09-05 |
| CN101602037B (en) | 2011-04-06 |
| CN102000645A (en) | 2011-04-06 |
| CN101602037A (en) | 2009-12-16 |
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