Background technology
In the prior art, electronlmobil, battery-operated motor cycle, Electrical Bicycle all are by governor handle or acceleration pedal direct control current control speed basically, or adopt manual mechanical automatic transmission mode to realize speed change.The operation of navigating mate is depended in the operation of handle or acceleration pedal fully, usually can cause operation and garage's situation not to match, and causes the motor fluctuation of service, the stall phenomenon occurs.
Battery-driven car by rider under the situation of not knowing resistance to motion, only rule of thumb operate the transmission system of control, have following problem unavoidably: 1. when startup, upward slope and heavy load, since resistance to motion increase, forcing motor speed to descend works in the low efficiency district, cause battery to increase under the supply current operating mode, motor rotation blockage, heating even stop operating.2. owing to there is not mechanical transmission to adjust moment of torsion and speed, can only promote the use of, can not satisfy under mountain area, hills and the heavy load conditions and use, dwindle range of use at region of no relief; 3. drive wheel place installing space is little, has installed to be difficult to hold automatic transmission with hydraulic torque converter and other up-to-date technology behind the motor again; 4. do not possess adaptive function, can not detect, revise and get rid of the operation mistake of chaufeur automatically; 5. change when unexpected in the speed of a motor vehicle, motor is under the unstable state operating mode turns round, must cause power of motor and resistance to motion to be difficult to coupling.6. continuing, distance is short, hill climbing ability is poor, and applicable area is little.
In order to overcome the above problems, a series of automatic transmission with hydraulic torque converter has appearred, but because complex structure, cost height, the problem that existence can't practical application.
Therefore, need a kind of automatic gear shift hub, simple in structure, volume is little, in light weight, can self adaptation do not cut off under the situation of propulsive effort and carry out shift speed change automatically with the change in resistance of travelling, solve the little problem that can not satisfy road usage under the complex conditions of motor torque-rotation speed change, installation footprint is little.
Summary of the invention
In view of this, the purpose of this invention is to provide a kind of electrodynamic conical disk on-off cam self-adapting automatic gear shifting hub, can detect driving torque-rotating speed and resistance to motion-vehicle speed signal automatically according to resistance to motion, make motor horsepower output and traveling state of vehicle be in the optimum matching state all the time, realize the balance control of vehicular drive moment and comprehensive resistance to motion; Can carry out shift speed change automatically with the change in resistance of travelling not needing to cut off under the situation of propulsive effort self adaptation, can satisfy under mountain area, hills and the heavy load conditions and use, the speed of a motor vehicle changes steady slow; Simultaneously, the present invention is simple in structure, volume is little, in light weight, compact conformation, low cost of manufacture, is suitable for wheel hub and installs.
Electrodynamic conical disk on-off cam self-adapting automatic gear shifting hub of the present invention, comprise the left wheel hub frame, right wheel hub frame, casing, motor, transmission shaft, wheel and drg, described left wheel hub frame is connected with the casing relative fixed with right wheel hub frame, motor is positioned at casing and is arranged on the transmission shaft excircle, transmission shaft is arranged in the casing and its normal-running fit, the part of transmission shaft is stretched out casing, when travelling and wheel in the circumferencial direction heavy keying fit, left wheel hub frame and right wheel hub frame divide the Train Wheel left and right sides, also comprise and keep off transmission shaft slowly, be arranged on and keep off keeping off transmission device slowly and being arranged on cone-disk clutch cam self-adapting speed changing assembly on the transmission shaft on the transmission shaft slowly, the described transmission shaft that keeps off slowly is arranged in the casing and casing normal-running fit and parallel with transmission shaft;
A. keep off slowly transmission device comprise be enclosed within side by side keep off slowly on the transmission shaft and with its at the gear of retaining slowly of circumferencial direction heavy keying fit with keep off overriding clutch slowly, the described overriding clutch that keeps off slowly is provided with and keeps off gear ring slowly, keeps off gear slowly and keeps off overriding clutch slowly in the circumferencial direction heavy keying fit;
B. the cone-disk clutch cam self-adapting speed changing assembly comprises that transmission shaft, the axial external cone plate of torus, the axial inner cone dish of torus gear ring, speed change spring and free-running fit are enclosed within the transmission gear on the transmission shaft;
The axial inner cone dish of described torus gear ring with keep off gear mesh slowly, interior circle is the axial conical surface, torus axial inner cone dish gear ring and rotor are in the circumferencial direction heavy keying fit; The axial external cone plate excircle of torus is the axial conical surface, and the mode that the axial inner cone dish of torus gear ring is worked in coordination with the conical surface is enclosed within the axial external cone plate excircle of torus; Described transmission shaft circumference is provided with the cam path that an above spiral launches, be processed with the pin-and-hole identical on the axial external cone plate circumference of torus with cam path quantity, the axial external cone plate free-running fit of torus is enclosed within on the transmission shaft, and cam pin passes pin-and-hole and inserts cam path; Speed change gapping of spring engage sleeves is on transmission shaft, and the relative transmission shaft of an end fixedly installs, and the other end is near the axial external cone plate of torus, and the inner conical surface of the axial inner cone dish of torus gear ring and the male cone (strobilus masculinus) of the axial external cone plate of torus fit tightly under the speed change action of the spring; Described transmission gear meshes with keeping off gear ring slowly, the end engagement of end and the axial external cone plate of torus.
Further, also comprise coolant storage tank, described casing is composed of a fixed connection by left gearbox body and right gearbox body; Described coolant storage tank comprises outer cooling water tank and interior coolant storage tank, and described outer cooling water tank is arranged at the motor excircle, constitutes the circumferential shell of left gearbox body, and interior coolant storage tank is arranged in the cavity between motor stator and the transmission shaft; Be communicated with by at least one pipeline between described outer cooling water tank and the interior coolant storage tank;
Further, also comprise the reversing engaging and disengaging gear, described transmission shaft is by reversing engaging and disengaging gear and wheel heavy keying fit, and described reversing engaging and disengaging gear comprises reversing clutch push rod, pull back spring, clutch block, gear block and minor axis; Described minor axis overlaps with drive shaft axis, the axial hollow of minor axis, and the transmission shaft end is provided with radially groove, and clutch block embeds the radially groove of transmission shaft end, and reversing clutch push rod passes the axial hollow part of minor axis and is connected with the clutch block axial restraint; Pull back spring one end is captiveed joint with transmission shaft, and the other end is near clutch block; Described engagement snare on minor axis, cylindrical by gear frame and wheel in the circumferencial direction heavy keying fit; Described clutch block and the axially engagement under the effect of pull back spring of engagement circle;
Further, the described overriding clutch that keeps off slowly is a Wedge type over running clutch, comprises the right baffle plate of voussoir, voussoir spring, voussoir right baffle-plate and voussoir; The described gear ring that keeps off slowly extends axially the inner ring of part as Wedge type over running clutch, described voussoir is arranged between voussoir right baffle-plate and the right baffle plate of voussoir by the voussoir axle, and voussoir makes the inner ring and the outer ring engagement of Wedge type over running clutch under the effect of voussoir spring; The voussoir spring of described voussoir acts on adjacent voussoir successively;
Further, described speed change spring is arranged on the left side of the axial external cone plate of torus, in the cavity between interior coolant storage tank and transmission shaft; It is opposite with the transmission shaft hand of rotation that the expansion direction of described cam path is seen from left to right;
Further, described speed change spring is a butterfly spring group, is provided with prestress adjustment circle between described speed change spring and the axial external cone plate of torus; Described cam pin inserts cam path by the cam guide with its free-running fit;
Further, the circuitous excircle with the axial inner cone dish of torus gear ring by the motor left end of described rotor is in the circumferencial direction heavy keying fit;
Further, described motor is positioned at left gearbox body, axially is provided with the motor stator permanent seat in the left gearbox body, and motor stator is enclosed within motor stator permanent seat excircle and its heavy keying fit; Described right wheel hub frame is captiveed joint with casing by drg;
Further, the clutch gear ring and engagement circle axially engagement of described clutch block by captiveing joint with it; The clutch gear ring meshes by the end face spline with the engagement circle;
Further, two ends, described transmission shaft left and right sides cylindrical cooperates with the left side of left gearbox body and the right side of right gearbox body by first annular bearing with rolling contact and the 4th annular bearing with rolling contact respectively; Slowly keep off between the left and right sides both ends of the surface of two ends, the transmission shaft left and right sides and right gearbox body and cooperating by the 6th annular bearing with rolling contact and the 7th annular bearing with rolling contact respectively; Circle cooperates by the 5th annular bearing with rolling contact with the minor axis right-hand member in the brake support frame; Between the right side of the axial inner cone dish of torus gear ring excircle and left gearbox body the 3rd annular bearing with rolling contact is set; Second annular bearing with rolling contact is set between rotor circuity part and the transmission shaft; The axial inner cone dish of transmission gear left end and torus gear ring is provided with first surface bearing, between right-hand member and the 4th annular bearing with rolling contact second surface bearing is set.
The invention has the beneficial effects as follows: electrodynamic conical disk on-off cam self-adapting automatic gear shifting hub of the present invention can detect driving torque-rotating speed and resistance to motion-vehicle speed signal according to resistance to motion, make motor horsepower output and traveling state of vehicle be in the optimum matching state all the time, realize the balance control of vehicular drive moment and comprehensive resistance to motion; Can under the situation of not cutting off propulsive effort, self adaptation carry out shift speed change automatically with the change in resistance of travelling, not only help vehicle and mechanical and power equipment is energy-efficient, can also the control vehicle emission abatement, improve dynamic property, economy, drive safety and the traveling comfort of vehicle greatly; Owing to can under the situation of not cutting off propulsive effort, self adaptation carry out shift speed change automatically with the change in resistance of travelling, can satisfy under mountain area, hills and the heavy load conditions and use, it is mild that motor load is changed, and power actuated vehicle operates steadily, and improves safety; Compare with other automatic transmission with hydraulic torque converter, the present invention has advantages such as volume is little, in light weight, simple in structure, compact conformation, low cost of manufacture, is suitable for wheel hub and installs, and more accords with the little light characteristics of Electrical Bicycle volume.
The specific embodiment
Fig. 1 is an axial section structural representation of the present invention, as shown in the figure: see that from left to right left-hand revolution, motor are external rotor electric machine during the machine operation of present embodiment.
Electrodynamic conical disk on-off cam self-adapting automatic gear shifting hub of the present invention comprises left wheel hub frame 7, right wheel hub frame 18, casing 4, motor, transmission shaft 1, wheel 14 and drg 20, and casing 4 is composed of a fixed connection by left gearbox body 41 and right gearbox body 42; Left wheel hub frame 7 is captiveed joint with left gearbox body 41, and right wheel hub frame 18 is captiveed joint with right gearbox body 42 by drg 20; Motor is positioned at casing 4 and is arranged on transmission shaft 1 excircle, is vertically arranged with motor stator permanent seat 32 in the casing 4, and motor stator 8 is enclosed within motor stator permanent seat 32 excircles and its heavy keying fit; Also comprise coolant storage tank, described coolant storage tank comprises outer cooling water tank 10 and interior coolant storage tank 30, described outer cooling water tank 10 is arranged at the motor excircle, constitutes the circumferential shell of left gearbox body 41, and interior coolant storage tank 30 is arranged in the cavity between motor stator 8 and the transmission shaft 1; Be communicated with by a pipeline between described outer cooling water tank 10 and the interior coolant storage tank 30;
Two ends, transmission shaft 1 left and right sides cylindrical cooperates with the left side of left gearbox body 41 and the right side of right gearbox body 42 by first annular bearing with rolling contact 2 and the 4th annular bearing with rolling contact 23 respectively; The part of transmission shaft 1 is stretched out casing 4, to overtake the time and wheel 14 heavy keying fit, 18 fens Train Wheel 14 left and right sides of left wheel hub frame 7 and right wheel hub frame, also comprise and keep off transmission shaft 12 slowly, be arranged on and keep off keeping off transmission device slowly and being arranged on cone-disk clutch cam self-adapting speed changing assembly on the transmission shaft 1 on the transmission shaft 12 slowly, slowly keep off between the left and right sides both ends of the surface of two ends, transmission shaft 12 left and right sides and right gearbox body 42 and cooperating by the 6th annular bearing with rolling contact 11 and the 7th annular bearing with rolling contact 19 respectively, it is parallel with transmission shaft 1 to keep off transmission shaft 12 slowly;
A. keep off slowly transmission device comprise be enclosed within side by side keep off slowly on the transmission shaft 12 and with its at the gear of retaining slowly 13 of circumferencial direction heavy keying fit with keep off overriding clutch 15 slowly, in the present embodiment, the mode of heavy keying fit adopts spline structure; Slowly keep off overriding clutch 15 and be provided with and keep off gear ring 16 slowly, keep off gear 13 slowly and keep off overriding clutch 15 slowly and adopt screw ways of connecting heavy keying fit at circumferencial direction; Slowly keep off overriding clutch 15 and be the wedge formula overriding clutch of determining, comprise the right baffle plate 15a of voussoir 15c, voussoir spring 15d, voussoir right baffle-plate 15b and voussoir; The described gear ring 16 that keeps off slowly extends axially the inner ring of part as Wedge type over running clutch 15, described voussoir 15c is arranged between voussoir right baffle-plate 15b and the right baffle plate 15a of voussoir by the voussoir axle, and voussoir 15c makes the inner ring and the outer ring engagement of Wedge type over running clutch 15 under the effect of voussoir spring 15d.
B. the cone-disk clutch cam self-adapting speed changing assembly comprises that transmission shaft 1, the axial external cone plate 29 of torus, the axial inner cone dish of torus gear ring 27, speed change spring 5 and free-running fit are enclosed within the transmission gear 25 on the transmission shaft 1;
The axial inner cone dish of described torus gear ring 27 with keep off gear 13 engagements slowly, interior circle is the axial conical surface, the circuitous excircle with the axial inner cone dish of torus gear ring 27 by the motor left end of rotor 9 in the circumferencial direction heavy keying fit, radially is provided with three annular bearing with rolling contact 28 between the right side of the axial inner cone dish of torus gear ring 27 excircles and left gearbox body 41 by spline structure; Second annular bearing with rolling contact 3 is set between rotor 9 circuity parts and the transmission shaft 1; Axial external cone plate 29 excircles of torus are the axial conical surface, and the mode that the axial inner cone dish of torus gear ring 27 is worked in coordination with the conical surface is enclosed within axial external cone plate 29 excircles of torus; The cam path 1a that uniform three spirals launch on described transmission shaft 1 circumference, be processed with the pin-and-hole 29a identical on axial external cone plate 29 circumference of torus with cam path 1a quantity, axial external cone plate 29 free-running fits of torus are enclosed within on the transmission shaft 1, cam pin 31 passes pin-and-hole 29a and inserts cam path 1a, described cam pin 31 inserts cam path 1a by the cam guide 31a with its free-running fit, to reduce the friction force between cam pin 31 and the cam path 1a; Speed change spring 5 free-running fits are enclosed within on the transmission shaft 1, the relative transmission shaft 1 of one end fixedly installs, the other end is near the axial external cone plate 29 of torus, the inner conical surface of the axial inner cone dish of torus gear ring 27 and the male cone (strobilus masculinus) of the axial external cone plate 29 of torus fit tightly under 5 effects of speed change spring, are provided with prestress adjustment circle 6 between the axial external cone plate 29 of speed change spring 5 and torus; Speed change spring 5 is arranged on the left side of the axial external cone plate 29 of torus, and in the cavity between interior coolant storage tank 30 and transmission shaft 1, speed change spring 5 is a butterfly spring group in the present embodiment; It is opposite with transmission shaft 1 hand of rotation that the expansion direction of cam path 1a is seen from left to right, i.e. clockwise direction.
Transmission gear 25 with keep off gear ring 16 engagements slowly, the end engagement of the axial external cone plate 29 of end and torus, transmission gear 25 left ends and the axial inner cone dish of torus gear ring 27 are provided with first surface bearing 26, between right-hand member and the 4th annular bearing with rolling contact 23 second surface bearing 24 are set;
Also comprise the reversing engaging and disengaging gear, during cruising, transmission shaft 1 is by reversing engaging and disengaging gear and wheel 14 heavy keying fit, and the reversing engaging and disengaging gear comprises reversing clutch push rod 22, pull back spring 22c, clutch block 22a, gear block 22b and minor axis 22d; Minor axis 22d and transmission shaft 1 dead in line, the axial hollow of minor axis 22d, transmission shaft 1 end is provided with radially groove, and clutch block 22a embeds the radially groove of transmission shaft 1 end, and reversing clutch push rod 22 passes the axial hollow part of minor axis 22d and is connected with clutch block 22a axial restraint; Pull back spring 22c one end is captiveed joint with transmission shaft 1, and the other end is near clutch block 22a; Engagement circle 22b is enclosed within on the minor axis 22d, and cylindrical in the circumferencial direction heavy keying fit, adopts spline structure to mesh between engagement circle 22b and the gear frame 17 by gear frame 17 and wheel 14; The clutch gear ring 33 and engagement circle 22b under the effect of pull back spring 22c axially engagement of described clutch block 22a by captiveing joint with it, clutch gear ring 33 meshes by the end face spline with engagement circle 22b; Circle cooperates by the 5th annular bearing with rolling contact 21 with minor axis 22b right-hand member in drg 20 supports.
Above embodiment is an optimum structure of the present invention, is not the qualification to protection domain of the present invention; Such as, motor also is not limited to external rotor electric machine, also can be inner rotor motor, just on connection mode, adjust to some extent, or the like some technical characterictics all can make corresponding change, and do not influence the realization of this goal of the invention.
The fast retaining power transmission line of present embodiment:
The axial external cone plate 29 → cam pin of the axial inner cone dish of rotor → torus gear ring 27 → torus 31 → transmission shaft 1 → clutch block 22a → clutch gear ring 33 → engagement circle 22b → gear frame 17 → wheel 14.
Slowly keep off power transmission line:
The axial inner cone dish of rotor → torus gear ring 27 → slowly keeps off gear 13 → keep off slowly transmission shaft 12 → keep off slowly overriding clutch 15 → keep off the slowly axial external cone plate 29 → cam pin of gear ring 16 → transmission gear 25 → torus 31 → transmission shaft 1 → clutch block 22a → clutch gear ring 33 → engagement circle 22b → gear frame 17 → wheel 14.
Fast retaining of the present invention transmits the resistance transfer route and retaining transmission resistance transfer route is opposite with power transmission line slowly.
Simultaneously, resistance also passes through following route: the axial external cone plate 29 of transmission shaft 1 → cam pin 31 → torus → compression speed change spring 5.
This change-speed box is when operation, the inner conical surface of the axial inner cone dish of torus gear ring 27 and the male cone (strobilus masculinus) of the axial external cone plate 29 of torus fit tightly under 5 effects of speed change spring, form an automatic transmission that keeps certain pressure, and can enclose 6 thickness by the adjustment of increase prestress and adjust the required pressure of clutches engaged, reach the transmission purpose, at this moment, rotor drives the axial inner cone dish of torus gear ring 27, the axial external cone plate 29 of torus, cam pin 31, transmission shaft 1, clutch block 22a, clutch gear ring 33, engagement circle 22b, gear frame 17 makes wheel 14 left-hand revolutions.Slowly keeping off overriding clutch this moment is in and surmounts state.
Resistance is greater than propulsive effort during motor vehicle starting, and resistance forces transmission shaft 1 to clockwise rotate certain angle, and under the effect of cam path 1a, cam pin 31 drives the axial external cone plate 29 compression speed change springs 5 of torus to the direction motion of compression speed change spring 5; The axial external cone plate 29 of torus separates with the axial inner cone dish of torus gear ring 27, synchronously, slowly keep off the overriding clutch engagement, the driving motor rotor drive the axial inner cone dish of torus gear ring 27, slowly keep off gear 13, slowly keep off transmission shaft 12, slowly keep off overriding clutch 15, keep off gear ring 16, transmission gear 25, the axial external cone plate 29 of torus, cam pin 31, transmission shaft 1, clutch block 22a, clutch gear ring 33, engagement circle 22b, gear frame 17 slowly, wheel 14 is rotated with retaining speed slowly; Therefore, realize the bottom gear starting automatically, shortened cranking time, reduced starting power.Meanwhile, speed change spring 5 absorbs movement resistor moment energy, holds potential energy fully for recovering soon the gear transferring power.
After starting successfully, resistance to motion reduces, when component is reduced to less than in the speed change butterfly spring automatic transmission that speed change spring 5 produced pressure, because of producing speed change spring 5 pressure, the compression of passive movement resistance discharges promotion rapidly down, the inner conical surface of finishing the male cone (strobilus masculinus) of the axial external cone plate 29 of torus and the axial inner cone dish of torus gear ring 27 recovers to fit tightly state, keeps off overriding clutch slowly and is in and surmounts state.
In the reversing process, by external force reversing clutch push rod 22 is moved to pull back spring 22c direction, make clutch gear ring 33 and engagement circle 22b jump out of mesh, wheel 14 can freely rotate; Simple to operation.
In the driving process,, realize variable block not needing to cut off under the situation of propulsive effort, make whole locomotive operation steady along with the variation self shifter principle of resistance of motion is the same, safe and low consumption, and also transfer route oversimplifies, and improves driving efficiency.
Fig. 2 is for keeping off the overriding clutch structural representation slowly, as shown in the figure: keep off overriding clutch 15 slowly and be Wedge type over running clutch, comprise the right baffle plate 15a of voussoir 15c, voussoir spring 15d, voussoir right baffle-plate 15b and voussoir; The described gear ring 16 that keeps off slowly extends axially the inner ring of part as Wedge type over running clutch 15, voussoir 15c is arranged between voussoir right baffle-plate 15b and the right baffle plate 15a of voussoir by the voussoir axle, and voussoir 15c makes the inner ring and the outer ring engagement of Wedge type over running clutch 15 under the effect of voussoir spring 15d; As figure, when inner ring rotates counterclockwise with respect to the outer ring, the overriding clutch engagement, on the contrary surmount.
Fig. 3 is that axial external cone plate of torus and the axial inner cone dish of torus gear ring cooperate radial cross-section, and as shown in the figure: the mode that the axial inner cone dish of torus gear ring 27 is worked in coordination with the conical surface is enclosed within axial external cone plate 29 excircles of torus; The cam path 1a that uniform three spirals launch on transmission shaft 1 circumference, be processed with the pin-and-hole 29a identical on axial external cone plate 29 circumference of torus with cam path 1a quantity, axial external cone plate 29 free-running fits of torus are enclosed within on the transmission shaft 1, and cam pin 31 passes the inner conical surface of the axial inner cone dish of pin-and-hole 29a insertion cam path 1a torus gear ring 27 and the male cone (strobilus masculinus) of the axial external cone plate 29 of torus fits tightly.
Fig. 4 is engagement circle and gear frame engagement radial cross-section, Fig. 5 is clutch circle and engagement circle ingear radial cross-section, Fig. 6 installs radial cross-section for clutch block, as shown in the figure: engagement circle 22b is enclosed within on the minor axis 22d, cylindrical in the circumferencial direction heavy keying fit, adopts spline structure to mesh between engagement circle 22b and the gear frame 17 by gear frame 17 and wheel 14; Reversing clutch push rod 22 passes the axial hollow part of minor axis 22d.
Transmission shaft 1 end is provided with radially groove, and clutch block 22a embeds the radially groove of transmission shaft 1 end, and reversing clutch push rod 22 is connected with clutch block 22a axial restraint; Clutch block 22a passes through the end face castellated shaft to engagement by the clutch gear ring 33 of captiveing joint with it with engagement circle 22b.
Fig. 7 is the axial inner cone dish of a torus gear ring structure cutaway view, and Fig. 8 is the axial external cone plate structure of a torus cutaway view, and as shown in the figure: the axial inner cone dish of torus gear ring 27 excircles are provided with external toothing, and interior circle is the axial conical surface; Axial external cone plate 29 excircles of torus are the axial conical surface, the uniform pin-and-hole 29a that is processed with on axial external cone plate 29 circumference of torus.
Fig. 9 is provided with the cam path structural representation on the transmission shaft, as shown in the figure: and the cam path 1a that three spirals of uniform processing launch on transmission shaft 1 circumference, in the present embodiment, see that from left to right cam path 1a launches by cw.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.