A kind of battery-operated motor cycle automatic speed changing motor
Technical field
The present invention relates to electric automobiles, particularly relate to the battery-operated motor cycle automatic speed changing motor.
Background technology
China is that big country is consumed in global electric motor car, is again big producing country, international energy gentle temperature rise in short supply thereupon; Electric-powered not only unit mileage usage charges are low, and meet low carbon emission reduction requirement, and annual requirement constantly promotes; Because the access in user's request upgrading and the electric market of rubbing; Prior art can't be satisfied with present situation to a certain extent, and especially the user of some forest land, mound, mountain area bands need increase the load climbing capacity, and the battery-operated motor cycle speed per hour is greater than the requirement of 50 horses; Known electric motorcycle vehicle motor; Hub-type motor, gear reduction motor are arranged; The hub-type motor generally is that low speed changes transmission mode outward, gear reduction department of electrical engineering high speed inside rolling hitch structure, and rotating speed and moment of torsion are immutable; Assemble electric motor car with prior motor, can't realize the climbing demand of many times of increases of moment of torsion; What those skilled in the art know that certainly recognizes, a kind of move on the road surface electric-powered, and its energy is limited by battery capacity; And climbing needs to consume more energy; Running velocity is inversely proportional with the output torque, and the designer has only to have adopted when can not get solution and satisfies one of which and require and abandon another compensation, and for example this power prerequisite is to satisfy speed; Its starting current is relatively very high; And decrease in efficiency appears under the load climbing state even heating is shut down, cause the storage battery heavy-current discharge, grievous injury its useful life.
The Chinese patent 201120013018.7 that is hereby incorporated by; Battery-operated motor cycle disjunctor wheel hub dishful motor technology is disclosed; This system utilizes bring to power to realize climbing and load capacity; The quality of the capacity of battery and electric motor car all gets thereupon and changes comparatively speaking, has increased the unit cost of system.
In order to reach higher output torque; The Chinese patent 201020512944.4 that is hereby incorporated by discloses electric machine; System adopts and to comprise a plurality of stators and to increase load capacity with a plurality of one to one rotor technology of a plurality of stators, these systems increased unit volume and rare earth consumption and also complexity across to control unit.
In this introduction China 200820145749.5 patent, the system uses a belt drive clutch CVT technology, it is undeniable realization of energy conversion and speed climbing, but the technology is a little hasty belt due to the low efficiency of the electric car continued to shorten line capability.
Be incorporated herein my 201010132790.0 patents, this patent exists technical scheme clear and definite inadequately, can't form complete manufacturing process.
Be incorporated herein my 201120026361.5 patents, this technology has possessed remarkable fluid drive ability, but because the restriction of one-level carrier gear structure makes the inclined to one side side of motor in a side, exists electric machine casing too to protrude, have entrucking after integral body inharmonious.
Certainly, also have many patented technologies, for example hand gear, electromagnetism switch speed change, utilize the rotating speed change, and these systems must obtain the support of another parts and action in the precondition that realizes speed change, have increased the complexity of unit cost and system.
Summary of the invention
The object of the invention is the shortcoming that overcomes prior art; Provide a kind of Total tune, simple in structure, service efficiency is high, can make electric motor car rear axle of making the automatic switchover gearratio according to road conditions in service drive a kind of battery-operated motor cycle automatic speed changing motor of wheel hub.
A kind of battery-operated motor cycle automatic speed changing motor of the present invention technical scheme is: comprise that stop dish, right chain stay of motor, main shaft, gearbox, automatic transmission, gear reduction, output shaft, hub form; It is characterized in that motor casing connects gearbox and electric motor end cap; Hanging point connects right chain stay in the electric motor end cap; Electric motor end cap vehicle frame connecting hole and gearbox vehicle frame connecting hole balance connect firmly vehicle frame; Speed changer and rotor are installed on the main shaft, and the main shaft two ends connect electric motor end cap bearing and gear shift cover bearing, and speed changer is made up of case, driving disc spacing pressing, driving disc spacing pressing spline, sun gear, sun gear fixed head, planetary gear, centrifugal, extension spring, connecting plate; The driving disc spacing pressing spline is installed driving gear; Driving gear and the engagement of first carrier gear, first carrier gear and the first gap bridge driven gear concentric co-axial, the first gap bridge driven gear and the engagement of second carrier gear; Second carrier gear and the second gap bridge driven gear concentric co-axial; The 3rd carrier gear and the second gap bridge driven gear and driven gear engagement, driven gear is shaped on inner spline housing and connects firmly output shaft first spline, and output shaft second spline connects firmly the wheel hub spline housing; Wide (B) of wheel hub and the vehicle frame connecting hole of gearbox and end cap distance (A) between the two with the correct centering of zero line; Gearbox cooperates with gear shift cover; The hub dish of stopping is equipped with in the outside of gearbox; The hub dish of stopping go up to be installed brake block, and output shaft first spline connects firmly driven gear and connects firmly the wheel hub spline housing and extend to right chain stay dead eye outside then and connect firmly with screw through stop second spline of disk center of hub.
The present invention constructs through a kind of battery-operated motor cycle automatic speed changing motor of instance interpretation:
Described motor, the stator of motor is installed in the motor casing internal diameter, and rotor is installed on the motor shaft, and motor stator aligns with rotor balancing, it is characterized in that the normal speed of motor is changeed greater than per minute 3300.
Described electric motor end cap, electric motor end cap center are installed bearing and are cooperated with main shaft, and hanging point connects right chain stay in the end cap, connects firmly with screw, and the end cap outside is shaped on the vehicle frame connecting hole, the vehicle frame connecting hole that end cap is outside and the vehicle frame connecting hole position balance radial concentric of gearbox.
Described motor casing; The motor casing periphery is shaped on directly to radiating ribs or circumferential radiating ribs; Directly to being shaped on and gearbox motor mating area and the identical and corresponding perforation of end cap screw connecting hole five equilibrium, screw connects firmly gearbox motor mating area screw hole by end cap screw connecting hole through the perforation of motor casing to motor casing, and the motor casing internal diameter is installed stator; Rotor is arranged in the stator, and stator and rotor are directly to highly align (radial position balance).
Described motor casing is directly to height 90 ± 10mm.
One form, the stator can be made square or polygonal, the stator is formed with screw holes cooperating with the gearbox perforation slightly hurried motor shell, the gearbox between the motor and the stator with the area of the motor end Increase cover, as a stator with the gearbox motor with a fixed connection between the regions, the structure of the motor housing is ignored with rapid cooling, a higher speed for motor operation.
Described gearbox; Gearbox inside is shaped on main shaft bearing hole, the first carrier gear bearing hole, the second carrier gear bearing hole, the 3rd carrier gear bearing hole, output shaft oil sealing hole; In the main shaft bearing hole is to have the screw hole that cooperates with the sun gear fixed head to connect firmly the sun gear fixed head on the speed change tank wall of both sides, center; In the main shaft bearing hole is that extension casing outside, center has the motor mating area; Motor mating area and motor casing internal diameter radial concentric and close fit, motor mating area center are installed oil sealing, and the motor mating area radially extends and is shaped on and screw hole that the motor casing perforation is symmetrical.Gearbox outside, motor mating area the place ahead is shaped on the vehicle frame connecting hole; The outside rear axle output of gearbox has the hub dish fit area of stopping; Hub is stopped and is coiled fit area transverse plane center installation bearing; The hub dish fit area of stopping radially is extended with the hub identical and corresponding bottom sediment screw hole of dish five equilibrium and the hub dish of stopping of stopping and cooperates, and the hub dish fit area center of stopping in gearbox perisporium top is done highly to be shaped on the damping connecting hole and damping connects firmly to extension, and gearbox outside hub is stopped and coiled direction table plane and be shaped on the steam vent interface.
Described gearbox is characterized in that the stop straight line centre distance (C) of disk center's dead eye of main shaft bearing hole to hub equals 295 ± 10mm.
Described gear shift cover has main shaft bearing hole, the first bridging bearing hole, the second bridging bearing hole, the 3rd bridging bearing hole, output shaft bearing hole in the gear shift cover.
Described gear shift cover and gearbox close fit.
Described speed changer, speed changer is made up of case, driving disc spacing pressing, driving disc spacing pressing spline, sun gear, sun gear fixed head, planetary gear, centrifugal, extension spring, connecting plate;
Described speed changer operation principle is the case active, and planetary gear is driven, and sun gear is fixed;
Described sun gear fixed head can use bi-directional drive dish or unidirectional drive fixed head;
Described bi-directional drive dish can be quoted my 201120040062.7 patented technologies;
Described case is characterized in that case radial diameter (L) 103 ± 3mm, (S) 32 ± 3mm highly.
Described gear reduction is made up of driving gear, first carrier gear, the first gap bridge driven gear, second carrier gear, the second gap bridge driven gear, the 3rd carrier gear, driven gear; It is characterized in that the driving gear spline housing connects firmly the driving disc spacing pressing spline; Driving gear and the engagement of first carrier gear; First carrier gear and the first gap bridge driven gear concentric co-axial; The first gap bridge driven gear and the engagement of second carrier gear; Second carrier gear and the second gap bridge driven gear concentric co-axial, the engagement of the 3rd carrier gear and the second gap bridge driven gear and driven gear, the straight line centre distance that it is characterized in that described driving gear to driven gear and main shaft to the hub of the gearbox disk center's dead eye centre-to-centre spacing of stopping equates.
Described driven gear, when the sun gear fixed head used the bi-directional drive dish, installing in the driven gear increased coasting ability when isolator helps the electric motor car outage; When using switched reluctance machines, can ignore isolator as power.
The described hub dish of stopping, the hub dish of stopping is gone up brake block is installed, and the hub disc radial external diameter of stopping has the bottom sediment perforation to cooperate with the gearbox screw hole, connects firmly gearbox with screw, and the stop hub of disk center and gearbox of hub is stopped and coiled the fit area close fit.
Described right chain stay, the bearing of right chain stay connects output shaft, and the place ahead of right chain stay connects firmly hanging point screw hole in the electric motor end cap, and there is the damping of connection hanging point right chain stay top.
Described main shaft is installed rotor and speed changer on the main shaft, the spline of main shaft cooperates with the speed changer connecting plate.
Described output shaft; First spline of output shaft connects firmly the driven gear spline housing, and second spline of output shaft connects firmly the wheel hub spline housing, and the output shaft two ends connect gear shift cover dead eye and right chain stay dead eye; Output shaft end near right chain stay is shaped on screw thread, and is firm with nut.
Described wheel hub, the installation of wheel hub and the hub dish close fit of stopping, wide (B) that it is characterized in that wheel hub and the vehicle frame connecting hole distance (A) of gearbox and end cap the two and the correct centering of zero line guarantee that electric motor car front and back tire keeps a straight line.
The present invention relates to a kind of battery-operated motor cycle automatic speed changing motor; When motor high-speed cruising motor speed surpasses centrifugal of speed changer and combines rotating speed with case; Motor shaft drives transmission shaft, and transmission shaft drives case through connecting plate, and the piece of crowing on the driving disc spacing pressing outwards moves under action of centrifugal force and the case engagement; Its power speed directly drives driving gear through driving disc spacing pressing and motor speed synchronously by case; When motor is lower than centrifugal when combining the rotating speed operation with case, the piece of crowing of driving disc spacing pressing under the effect of extension spring, maintains the original state and the case composition leaves, and the gear ring of case drives planetary gear; Planetary gear connects driving disc spacing pressing, and power speed is sent to driving disc spacing pressing and drives driving gear and realized running slowly after the gear ring of case is through the planetary reducer speed change; Driving gear drives first carrier gear, and the first gap bridge driven gear drives second carrier gear, and the second gap bridge driven gear drives the 3rd carrier gear, and the 3rd carrier gear drives driven gear, and driven gear drives output shaft, and output shaft drives wheel hub.Formed a kind of battery-operated motor cycle automatic speed changing motor operation logic; Under the situation of same rated power and environment for use; The battery-operated motor cycle automatic speed changing motor of just being made the automatic switchover gearratio by motor speed can overcome existing defective, thoroughly solves the conversion with demand of speed and moment, has satisfied the user and in electric vehicle running, has climbed and extremely fast demand; And reduced starting current, prolonged storage battery useful life.
Description of drawings
Fig. 1: a kind of battery-operated motor cycle automatic speed changing motor general assembly stereogram;
Fig. 2; Gearbox inner chamber sketch map;
Fig. 3: speed changer case sketch map;
Fig. 4: gearbox is stopped to coil with hub and is cooperated sketch map;
Fig. 5: motor casing sketch map;
Fig. 6: electric motor end cap sketch map;
Fig. 7: right chain stay is stopped to coil with output shaft, electric motor end cap, hub and is cooperated sketch map;
Fig. 8: the outside sketch map of gearbox;
Fig. 9: a kind of battery-operated motor cycle automatic speed changing motor structure cut-away view.
Embodiment
The invention discloses a kind of battery-operated motor cycle automatic speed changing motor,, comprise that stop dish 5, right chain stay 7 of motor, main shaft 10, gearbox 3, automatic transmission 9, gear reduction, output shaft 85, hub form like Fig. 1, shown in Figure 9; It is characterized in that motor casing 2 connects gearbox 3 and electric motor end cap 1; Like Fig. 1, shown in Figure 7; Hanging point 12 connects right chain stay 7 in the electric motor end cap 1, and like Fig. 1, Fig. 7, shown in Figure 9, electric motor end cap 1 vehicle frame connecting hole 11 connects firmly vehicle frame with gearbox 3 vehicle frame connecting holes 32 balances; Speed changer 9 and rotor 23 are installed on the main shaft 10; Main shaft 10 two ends connect electric motor end cap bearing 16 and gear shift cover bearing 40, and are as shown in Figure 9, and speed changer 9 is made up of case 92, driving disc spacing pressing 93, driving disc spacing pressing spline 931, sun gear 95, sun gear fixed head 96, planetary gear 97, centrifugal 94, extension spring 98, connecting plate 91; Driving disc spacing pressing spline 931 is installed driving gear 8; Driving gear 8 and 81 engagements of first carrier gear; First carrier gear 81 and the first gap bridge driven gear, 811 concentric co-axial; The first gap bridge driven gear 811 and 82 engagements of second carrier gear, second carrier gear 82 and the second gap bridge driven gear, 821 concentric co-axial, the 3rd carrier gear 83 and the second gap bridge driven gear 821 and driven gear 84 engagements; Driven gear 84 is shaped on inner spline housing and connects firmly output shaft first spline 851, and output shaft second spline 852 connects firmly wheel hub 6 spline housings; Like Fig. 9, shown in Figure 1; Wide (B) of wheel hub 6 and the vehicle frame connecting hole of gearbox 3 and end cap 1 distance (A) between the two with the correct centering of zero line; Gearbox 3 cooperates with gear shift cover 4; The hub dish 5 of stopping is equipped with in the outside of gearbox, and the hub dish of stopping is installed brake block on 5, and output shaft 85 first splines 851 connect firmly driven gear 84 and connect firmly wheel hub 6 spline housings and extend to outside, right chain stay bearing 72 hole then and connect firmly with screw through stop second spline 852 at dish 5 centers of hub.
As shown in Figure 9, described motor, the stator 22 of motor is installed in motor casing 2 internal diameters, and rotor 23 is installed on the motor shaft 10, and motor stator 22 aligns with rotor 23 balances, it is characterized in that the normal speed of motor is changeed greater than per minute 3300.
Like Fig. 9, Fig. 6, shown in Figure 7; Described electric motor end cap 1; Electric motor end cap 1 center 15 is installed bearing 16 and is cooperated with main shaft 10, and hanging point 12 connects right chain stay 7 in the end cap, connects firmly with screw; The end cap outside is shaped on vehicle frame connecting hole 11, the vehicle frame connecting hole 11 that end cap is outside and the vehicle frame connecting hole 32 position balance radial concentric of gearbox.
Like Fig. 9, Fig. 8, Fig. 5, Fig. 4, shown in Figure 1; Described motor casing 2; Motor casing 2 peripheries are shaped on directly to radiating ribs or circumferential radiating ribs; Directly to being shaped on and the 300 and corresponding perforation 21 identical with end cap screw connecting hole 13 five equilibriums of gearbox 3 motor mating areas, screw connects firmly gearbox motor mating area 300 screw holes 30 by end cap screw connecting hole 13 through motor casing perforation 21 to motor casing 2, and motor casing 2 internal diameters are installed stator 22; Rotor 23 is arranged in the stator 22, and stator 22 and rotor 23 are directly to highly align (radial position balance).
Described motor casing 2 is directly to height 90 ± 10mm.
One form, the motor stator 22 can be made square or polygonal, the stator 22 is formed with screw holes 30 fitted to the gearbox perforation slightly hurried motor casing 2, the transmission 3 with the area 300, and a motor Increase between the stator motor front cover, as the gearbox motor with a stator 22 fixed connection between region 300, ignoring the motor casing 2 has a rapid cooling structure, the motor for higher speed operation.
Like Fig. 1, Fig. 2, Fig. 4, Fig. 8, shown in Figure 9; Described gearbox 3; Gearbox 3 inside are shaped on main shaft bearing hole 34, the first carrier gear bearing hole 35, the second carrier gear bearing hole 36, the 3rd carrier gear bearing hole 37, output shaft oil sealing hole 38; There is the screw hole 33 that cooperates with sun gear fixed head 96 to connect firmly sun gear fixed head 96 in main shaft bearing hole 34 on the speed change tank wall of both sides, center; Extend the casing outside in main shaft bearing hole 34 for the center motor mating area 300 is arranged; Motor mating area 300 and motor casing 2 internal diameter radial concentric and close fit, oil sealings are installed at motor mating area 300 centers 301, and motor mating area 300 radially extends and is shaped on and the motor casing 21 symmetrical screw holes 30 of boring a hole.Motor mating area 300 the place ahead gearboxes 3 outsides are shaped on vehicle frame connecting hole 32; Gearbox 3 outside rear axle outputs have hub stop the dish 5 fit area 311; Hub is stopped and is coiled fit area 312 transverse plane centers installation bearing 311; The hub dish fit area 312 of stopping radially is extended with the stop identical and corresponding bottom sediment screw hole 39 of dish 5 five equilibriums and hub of hub and stops and coil 5 and cooperate; Hub dish fit area 312 centers of stopping in gearbox 3 perisporiums tops are done highly to be shaped on damping connecting hole 31 to extension and to connect firmly with damping, and the gearbox 3 outside hubs dish 5 direction table planes of stopping are shaped on steam vent interface 321.
Described gearbox 3 is characterized in that the stop straight line centre distance (C) in disk center's bearing 311 holes of main shaft bearing hole 34 to hub equals 295 ± 10mm.
As shown in Figure 9, described gear shift cover 4 has main shaft bearing hole 40, the first bridging bearing hole 41, the second bridging bearing hole 42, the 3rd bridging bearing hole 43, output shaft bearing hole 44 in the gear shift cover 4.
Described gear shift cover 4 and gearbox 3 close fit.
As shown in Figure 9, described speed changer 9, speed changer 9 is made up of case 92, driving disc spacing pressing 93, driving disc spacing pressing spline 931, sun gear 95, sun gear fixed head 96, planetary gear 97, centrifugal 94, extension spring 98, connecting plate 91;
Described speed changer 9 operation principles are case 92 actives, and planetary gear 97 is driven, and sun gear 95 is fixing;
Described sun gear fixed head 96 can use bi-directional drive dish or unidirectional drive fixed head;
Described bi-directional drive dish can be quoted my 201120040062.7 patented technologies;
As shown in Figure 3, described case 92 is characterized in that case 92 radial diameter (L) 103 ± 3mm, (S) 32 ± 3mm highly.
As shown in Figure 9, described gear reduction is made up of driving gear 8, first carrier gear 81, the first gap bridge driven gear 811, second carrier gear 82, the second gap bridge driven gear 821, the 3rd carrier gear 83, driven gear 84; It is characterized in that driving gear 8 spline housings connect firmly driving disc spacing pressing spline 931; Driving gear 8 and first carrier gear engagement 81; First carrier gear 81 and the first gap bridge driven gear, 811 concentric co-axial; The first gap bridge driven gear 811 and 82 engagements of second carrier gear; Second carrier gear 82 and the second gap bridge driven gear, 821 concentric co-axial, the 3rd carrier gear 83 and the second gap bridge driven gear 821 and driven gear 84 engagements, the straight line centre distance that it is characterized in that described driving gear 8 to driven gear 84 and main shaft 10 to the hub of gearbox disk center's bearing 311 hole centre-to-centre spacing of stopping equate.
Described driven gear 84, when sun gear fixed head 96 used the bi-directional drive dish, installing in the driven gear 84 increased coasting ability when isolator 841 helps the electric motor car outage; When using switched reluctance machines, can ignore isolator 841 as power.
Like Fig. 9, shown in Figure 7; The described hub dish 5 of stopping, the hub dish of stopping is installed brake block on 5, and hub dish 5 radial outer diameter of stopping have bottom sediment perforation 51 to cooperate with gearbox screw hole 39; Connect firmly gearbox with screw, the stop hub of dish 5 centers and gearbox of hub is stopped and is coiled fit area 312 close fit.
Like Fig. 1, Fig. 7, shown in Figure 9, described right chain stay 7, the bearing 72 of right chain stay connects output shaft 85, and the place ahead of right chain stay connects firmly hanging point screw hole in the electric motor end cap, and there is the damping of connection hanging point 71 right chain stay top.
As shown in Figure 9, described main shaft 10 is installed rotor 23 and speed changer 9 on the main shaft 10, and the spline 100 of main shaft cooperates with speed changer connecting plate 91.
Described output shaft 85; First spline 851 of output shaft connects firmly driven gear 84 spline housings; Second spline 852 of output shaft connects firmly wheel hub 6 spline housings; Output shaft 85 two ends connect gear shift cover dead eye 44 and right chain stay dead eye 82, are shaped on screw thread 853 near output shaft 85 ends of right chain stay 7, and are firm with nut.
Described wheel hub 6, the installation of wheel hub 6 and hub dish 5 close fit of stopping, the vehicle frame connecting hole distance (A) of wide (B) that it is characterized in that wheel hub 6 and gearbox 3 and end cap 1 the two with the correct centering of zero line, guarantee that electric motor car front and back tire keeps a straight line.
The technical staff is appreciated that; Can suitably adjust disclosed configuration without departing from the invention; Therefore, the instance of as above describing only is used for the purpose of example rather than restriction, recognizes with it will be apparent to those skilled in that; Under not obvious change aforesaid operations situation, can carry out little modification and reach identical purpose configuration or mounting process, the present invention makes restriction by claims.