CN101310873A - Battery sorter - Google Patents
Battery sorter Download PDFInfo
- Publication number
- CN101310873A CN101310873A CNA2007100688882A CN200710068888A CN101310873A CN 101310873 A CN101310873 A CN 101310873A CN A2007100688882 A CNA2007100688882 A CN A2007100688882A CN 200710068888 A CN200710068888 A CN 200710068888A CN 101310873 A CN101310873 A CN 101310873A
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- battery
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- sorting
- lifting mechanism
- vertical lifting
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Abstract
The invention discloses a cell sorter which comprises a basic plate used for holding a cell disc with through holes for holding cells, and a sorting plate which is cut with sleeve holes respectively corresponding to the through holes on the cell disc, wherein, a photoelectric sensor which can judge whether the cell exists is arranged in the sleeve hole and connected with an external computer in which data on performance of cells to be sorted is stored; openings on the basic plate are corresponding to the through holes for holding cells on the cell disc one by one; the sorting plate is arranged over the basic plate and installed on a first vertical lifting mechanism; a cell ejection plate arranged on a second vertical lifting mechanism is positioned right under the basic plate and provided with ejector robs corresponding to the through holes for holding cells on the cell disc one by one; in addition, the second vertical lifting mechanism has a stroke which can ensure that the ejector rob can eject the cell to be sorted higher than the upper surface of the sorting plate and the upper surface is taken as a dead point.
Description
Technical field
The present invention relates to a kind of battery sorter, be applied to the letter sorting of cylindrical battery.
Background technology
Battery sorting is meant the performance parameter that reflects according to battery in production and activation process, carry out a batch property graduation.Battery to be sorted at first is placed in the battery panel, and the battery fixture that distributes according to row and column is arranged on the battery panel, and battery is also fixed by the coordinate according to ranks like this.Then, test circuit is tested the performance of each battery, and the coordinate of data according to the survey battery is input in the computer.At last, need battery be chosen according to grade according to test data.
Letter sorting means commonly used are artificial hand-sorts, at first with computer according to the data that store and the grade of division, print and the corresponding color separation grid paper of battery on the battery panel.By after workman's contrast, sort out by hand again.Do like this that artificial contraposition labour intensity is big, inefficiency, cause that mistake chooses easily.
The battery producer that has improves this, adopted the photoelectric sensor plate that links to each other with computer, it is sorting plate, the position of the battery on the corresponding battery panel of the aperture of arranging on the photoelectric sensor plate, therefore the photoelectric sensor sleeve-board can be gone into put in order dish treats in the sorting battery, photoelectric sensor is arranged in the aperture, battery stops the light of the transmitter of photoelectric sensor, photoelectric sensor in each aperture all is connected to computer, be used to judge whether battery is removed, and whether the position of removed battery is right, if the grade of removed battery is not right, computer gives the alarm immediately.Do like this, aspect the accuracy of selection raising is being arranged.But the photoelectric sensor plate need manually be brought up to and move down, and operates muscle power very inconvenient, that consumption is more.And, because photoelectric sensor strip electricity moves it continually, unsafe factor is arranged, also causing sorting plate easily is the damage of photoelectric sensor plate.More inconvenient is, if battery to be selected is shorter, and after sorting plate sets up, the battery top aperture of can't emerging, the battery that workman's hand can't be selected takes out, and this is to continue to use conventional method.
Summary of the invention
The present invention will solve existing battery sorting equipment can't sort short battery, operation inconvenience, unsafe shortcoming, aim to provide a kind of easy to operate, automaticity is high, safe, the battery sorter that is applicable to short battery sorting.
Battery sorter of the present invention comprises a substrate that is used to lay the battery panel that has the through hole of placing battery, also comprise a sorting plate, have on the sorting plate with described battery panel on battery putting hole trepanning one to one, but be provided with the photoelectric sensor whether induced cell exists in the described trepanning, described photoelectric sensor connects the external computer that stores battery performance to be selected, it is characterized in that:
Perforate on the substrate is corresponding one by one with battery putting hole on the battery panel;
Described sorting plate be arranged at substrate directly over, sorting plate is installed on first vertical lifting mechanism;
Be provided with the battery liftout plate under the substrate, the battery liftout plate be provided with described battery panel on battery putting hole push rod one to one, the battery liftout plate is arranged on second vertical lifting mechanism, and second vertical lifting mechanism has to be made push rod will treat that the sorting battery ejects to be higher than the stroke that the sorting plate upper surface is a stop;
Controlled light source also is housed in the trepanning on the described sorting plate, and the gauge tap of controlled light source is connected in described external computer.
Further, substrate is provided with the battery panel inductor, the gauge tap of described first vertical lifting mechanism and second vertical lifting mechanism, and the battery panel inductor all is connected with an electrical control mechanism, and electrical control mechanism puts in place behind the signal receiving battery panel that the battery panel inductor sends, starts first vertical lifting mechanism sorting plate is descended, be enclosed within on the battery to be selected, restart second vertical lifting mechanism subsequently, promote the battery liftout plate, make push rod will treat that the sorting battery ejects and be higher than the sorting plate upper surface.
Further, first vertical lifting mechanism comprises first cylinder, and the descending stop of first cylinder makes sorting plate drop to the position that is enclosed within on the battery to be selected just, and the support bar of sorting plate passes the hole on the described substrate, is connected with the raising plate of first cylinder; Second vertical lifting mechanism all comprises second cylinder, the raising plate of second cylinder is connected with the battery liftout plate, the up stop of second cylinder makes the push rod of battery liftout plate will treat that the sorting battery ejects to be higher than the sorting plate upper surface just, and the battery liftout plate is connected with described substrate with linear bearing by back shaft.
Further, the left blend stop of battery panel and right blend stop, back blend stop are housed on the substrate, described battery panel inductor is contained on the blend stop of back.
Further specify the present invention below in conjunction with accompanying drawing:
Fig. 1 is a structural representation of the present invention
Fig. 2 is the schematic diagram after sorting plate of the present invention descends
Fig. 3 is the structural representation of the present invention when preparing to lay battery panel
Fig. 4 is the schematic diagram that carries out sorting after battery panel of the present invention is inserted
Fig. 5 is the partial schematic diagram of sorting plate of the present invention
With reference to accompanying drawing:
Battery sorter of the present invention comprises a substrate 16 that is used to lay the battery panel 15 that has the through hole of placing battery, be distributed with the battery putting hole of the ranks distribution that presents rule on the battery panel 16, the battery putting hole has the degree of depth that the aperture is exposed on the top that makes battery.
Also comprise a sorting plate 1, have on the sorting plate 1 with described battery panel 15 on battery putting hole trepanning one to one, but be provided with the photoelectric sensor whether induced cell exists in the described trepanning, described photoelectric sensor connection one stores the external computer of battery performance to be selected.Photoelectric sensor is the blocking type optoelectronic switch, and this blocking type optoelectronic switch is made up of transmitting tube 17a and receiving tube 17b.
Controlled light source also is housed in the trepanning on the described sorting plate, and this controlled light source is selected light emitting diode 18 for use, and the gauge tap of light emitting diode 18 is connected in described external computer, is used to identify this battery and whether belongs to the grade that will choose.Increase intuitive of the present invention and operability.
The basic structure of sorting plate is identical with the general sorting plate that uses, and is assembled by the plate stack of three difference in functionalitys, and orlop is an epoxy plate, mainly plays the effect of fixed guide cover; The intermediate layer is printed board, main control, the detection effect of rising; The superiors are the black poly (methyl methacrylate) plate, mainly are optically focused aperture outer rim is covered, so that bezel forms aperture when inboard light emitting diode lights, and the battery location that indication more accurately need be picked up.
Perforate on the substrate 16 is corresponding one by one with battery putting hole on the battery panel 15.
Described sorting plate 1 be arranged at substrate 16 directly over, sorting plate 1 is installed on first vertical lifting mechanism by fixed support 3.First vertical lifting mechanism comprises that the descending stop of first cylinder, 14, the first cylinders 14 makes sorting plate 1 drop to the position that is enclosed within on the battery to be selected just, and the support bar 4 of sorting plate 1 passes the hole on the described substrate 16, is connected with the raising plate 12 of first cylinder 14.
Be provided with battery liftout plate 10 under the substrate 16, battery liftout plate 10 be provided with described battery panel 15 on battery putting hole push rod 9 one to one, battery liftout plate 10 is arranged on second vertical lifting mechanism.Second vertical lifting mechanism all comprises second cylinder 11, the raising plate of second cylinder 11 is connected with battery liftout plate 10, the up stop of second cylinder 11 makes the push rod 9 of battery liftout plate 10 will treat that the sorting battery ejects to be higher than sorting plate 1 upper surface just, and battery liftout plate 10 is connected with described substrate 16 with linear bearing 7 by back shaft 8.
The left blend stop of battery panel and right blend stop 6, back blend stop 5 are housed on the substrate 16, and described battery panel inductor is contained on the blend stop 5 of back.
Battery panel inductor on the back blend stop 5, the gauge tap of described first cylinder 14 and second cylinder 11, and the battery panel inductor all is connected with an electrical control mechanism.
Electrical control mechanism puts in place behind the signal receiving battery panel that the battery panel inductor sends, start first cylinder 14 sorting plate 1 is descended, be enclosed within on the battery to be selected, restart second cylinder 11 subsequently, promote battery liftout plate 10, make push rod 9 will treat that the sorting battery ejects and be higher than sorting plate 1 upper surface.At this moment, external computer is according to stored battery performance and grade scale, successively the light emitting diode of affiliated other battery of level is beaten bright, the workman according to light indication battery sorted out got final product.
In case the workman according to light indication letter sorting, does not sort out such as will not belonging to other battery of this level, the computer prompting that will give the alarm immediately.
Wherein sorting plate is assembled by the plate stack of three difference in functionalitys, and orlop is an epoxy plate, mainly plays the effect of fixed guide cover; The intermediate layer is printed board, main control, the detection effect of rising; The superiors are the black poly (methyl methacrylate) plate, mainly are optically focused aperture outer rim is covered, so that bezel forms aperture when inboard light emitting diode lights, and the battery location that indication more accurately need be picked up.
Claims (5)
1, battery sorter, comprise a substrate that is used to lay the battery panel that has the battery putting hole, also comprise a sorting plate, have on the sorting plate with described battery panel on battery putting hole trepanning one to one, but be provided with the photoelectric sensor whether induced cell exists in the described trepanning, described photoelectric sensor connection one stores the external computer of battery performance to be selected, it is characterized in that:
Perforate on the substrate is corresponding one by one with battery putting hole on the battery panel;
Described sorting plate be arranged at substrate directly over, sorting plate is installed on first vertical lifting mechanism;
Be provided with the battery liftout plate under the substrate, the battery liftout plate be provided with described battery panel on battery putting hole push rod one to one, the battery liftout plate is arranged on second vertical lifting mechanism, and second vertical lifting mechanism has to be made push rod will treat that the sorting battery ejects to be higher than the stroke that the sorting plate upper surface is a stop;
Controlled light source also is housed in the trepanning on the described sorting plate, and the gauge tap of controlled light source is connected in described external computer.
2, battery sorter as claimed in claim 1, it is characterized in that: substrate is provided with the battery panel inductor, the gauge tap of described first vertical lifting mechanism and second vertical lifting mechanism, and the battery panel inductor all is connected with an electrical control mechanism, electrical control mechanism puts in place behind the signal receiving battery panel that the battery panel inductor sends, starting first vertical lifting mechanism descends sorting plate, be enclosed within on the battery to be selected, restart second vertical lifting mechanism subsequently, promote the battery liftout plate, make push rod will treat that the sorting battery ejects and be higher than the sorting plate upper surface.
3, battery sorter as claimed in claim 1, it is characterized in that: first vertical lifting mechanism comprises first cylinder, the descending stop of first cylinder makes sorting plate drop to the position that is enclosed within on the battery to be selected just, the support bar of sorting plate passes the hole on the described substrate, is connected with the raising plate of first cylinder; Second vertical lifting mechanism all comprises second cylinder, the raising plate of second cylinder is connected with the battery liftout plate, the up stop of second cylinder makes the push rod of battery liftout plate will treat that the sorting battery ejects to be higher than the sorting plate upper surface just, is connected vertical bearing between battery liftout plate and the described substrate.
4, battery sorter as claimed in claim 2, it is characterized in that: first vertical lifting mechanism comprises first cylinder, the descending stop of first cylinder makes sorting plate drop to the position that is enclosed within on the battery to be selected just, the support bar of sorting plate passes the hole on the described substrate, is connected with the raising plate of first cylinder; Second vertical lifting mechanism all comprises second cylinder, the raising plate of second cylinder is connected with the battery liftout plate, the up stop of second cylinder makes the push rod of battery liftout plate will treat that the sorting battery ejects to be higher than the sorting plate upper surface just, is connected vertical bearing between battery liftout plate and the described substrate.
5, as the described battery sorter of one of claim 1-4, it is characterized in that: the left blend stop of battery panel and right blend stop, back blend stop are housed on the substrate, and described battery panel inductor is contained on the blend stop of back.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100688882A CN101310873B (en) | 2007-05-23 | 2007-05-23 | Battery sorter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100688882A CN101310873B (en) | 2007-05-23 | 2007-05-23 | Battery sorter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101310873A true CN101310873A (en) | 2008-11-26 |
| CN101310873B CN101310873B (en) | 2012-05-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100688882A Active CN101310873B (en) | 2007-05-23 | 2007-05-23 | Battery sorter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101310873B (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829656A (en) * | 2010-05-14 | 2010-09-15 | 吕站军 | Lithium ion battery automatic separation equipment |
| CN101979291A (en) * | 2010-10-20 | 2011-02-23 | 无锡富岛精工有限公司 | Automatic discharge sorting mechanism |
| CN102530572A (en) * | 2011-12-31 | 2012-07-04 | 宁波富邦电池有限公司 | Battery dumping tray machine |
| CN102641856A (en) * | 2011-02-17 | 2012-08-22 | 哈尔滨智明科技有限公司 | High-speed automatic battery separator |
| CN103094617A (en) * | 2012-12-17 | 2013-05-08 | 焉凯 | Distribution selector |
| CN104635051A (en) * | 2015-01-26 | 2015-05-20 | 王春阳 | Lithium battery inserting plate type management container automatic grading machine |
| CN105974489A (en) * | 2015-03-11 | 2016-09-28 | 万润科技股份有限公司 | Method and device for detecting electronic component classification material box |
| CN104368542B (en) * | 2014-09-24 | 2016-10-05 | 驻马店市圣力源科技有限公司 | A kind of battery sorting device |
| CN106216258A (en) * | 2016-09-21 | 2016-12-14 | 深圳迈森自动化设备有限公司 | A kind of lithium battery erroneous judgement reflux |
| CN107809726A (en) * | 2017-12-22 | 2018-03-16 | 奥音精密机械（镇江）有限公司 | A kind of special liftout attachment of the flexible manufacturing production line of loudspeaker |
| CN109789547A (en) * | 2016-11-30 | 2019-05-21 | Abb瑞士股份有限公司 | Battery sorting system based on robot |
| CN110000154A (en) * | 2019-04-28 | 2019-07-12 | 沈立胜 | A kind of Clean- jig of optical lens supersonic going up and down ejecting type |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2452144Y (en) * | 2000-10-31 | 2001-10-03 | 天津市瑞德螺杆泵制造技术有限公司 | Special equipment for sorting batterys |
| CN2855558Y (en) * | 2005-09-30 | 2007-01-10 | 天津市并联精密机械有限公司 | Intelligent desk for sorting electric cells |
| CN2831153Y (en) * | 2005-10-26 | 2006-10-25 | 广东省电子技术研究所 | Battery tester |
| CN1759940A (en) * | 2005-11-11 | 2006-04-19 | 天津大学 | Device for separating batteries based on sensor, and method |
-
2007
- 2007-05-23 CN CN2007100688882A patent/CN101310873B/en active Active
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829656A (en) * | 2010-05-14 | 2010-09-15 | 吕站军 | Lithium ion battery automatic separation equipment |
| CN101979291A (en) * | 2010-10-20 | 2011-02-23 | 无锡富岛精工有限公司 | Automatic discharge sorting mechanism |
| CN102641856A (en) * | 2011-02-17 | 2012-08-22 | 哈尔滨智明科技有限公司 | High-speed automatic battery separator |
| CN102530572A (en) * | 2011-12-31 | 2012-07-04 | 宁波富邦电池有限公司 | Battery dumping tray machine |
| CN103094617A (en) * | 2012-12-17 | 2013-05-08 | 焉凯 | Distribution selector |
| CN103094617B (en) * | 2012-12-17 | 2015-04-22 | 焉凯 | Distribution selector |
| CN104368542B (en) * | 2014-09-24 | 2016-10-05 | 驻马店市圣力源科技有限公司 | A kind of battery sorting device |
| CN104635051A (en) * | 2015-01-26 | 2015-05-20 | 王春阳 | Lithium battery inserting plate type management container automatic grading machine |
| CN105974489A (en) * | 2015-03-11 | 2016-09-28 | 万润科技股份有限公司 | Method and device for detecting electronic component classification material box |
| CN105974489B (en) * | 2015-03-11 | 2018-08-17 | 万润科技股份有限公司 | Method and device for detecting electronic component classification material box |
| CN106216258A (en) * | 2016-09-21 | 2016-12-14 | 深圳迈森自动化设备有限公司 | A kind of lithium battery erroneous judgement reflux |
| CN109789547A (en) * | 2016-11-30 | 2019-05-21 | Abb瑞士股份有限公司 | Battery sorting system based on robot |
| CN107809726A (en) * | 2017-12-22 | 2018-03-16 | 奥音精密机械（镇江）有限公司 | A kind of special liftout attachment of the flexible manufacturing production line of loudspeaker |
| CN110000154A (en) * | 2019-04-28 | 2019-07-12 | 沈立胜 | A kind of Clean- jig of optical lens supersonic going up and down ejecting type |
| CN110000154B (en) * | 2019-04-28 | 2021-08-24 | 日照福瑞德科技有限公司 | Lifting ejection type optical lens ultrasonic cleaning jig |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101310873B (en) | 2012-05-23 |
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Owner name: HANGZHOU RELIABILITY ELECTRONIC LTD. Free format text: FORMER OWNER: CAO JI Effective date: 20130320 |
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Free format text: CORRECT: ADDRESS; FROM: 310017 HANGZHOU, ZHEJIANG PROVINCE TO: 311231 HANGZHOU, ZHEJIANG PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20130320 Address after: Hangzhou City, Zhejiang Province, 311231 blocks south of Xiaoshan economic and Technological Development Zone Hongda Road No. 157 Patentee after: Hangzhou Reliability Electronic Ltd. Address before: Hangzhou City, Zhejiang Province, Yang Jia Qiao 310017 No. 79 Jianggan District Patentee before: Cao Ji |
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Effective date of registration: 20170216 Address after: Block south of Xiaoshan economic and Technological Development Zone Hongda Road, Xiaoshan District of Hangzhou City, Zhejiang Province, No. 157 311231 Patentee after: ZHEJIANG HANGKE TECHNOLOGIES CO., LTD. Address before: Hangzhou City, Zhejiang Province, 311231 blocks south of Xiaoshan economic and Technological Development Zone Hongda Road No. 157 Patentee before: Hangzhou Reliability Electronic Ltd. |