CN101308375A - Numerical control longitudinal cutting machine tool machining program simulated realization method and its system - Google Patents
Numerical control longitudinal cutting machine tool machining program simulated realization method and its system Download PDFInfo
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- CN101308375A CN101308375A CNA2008100455726A CN200810045572A CN101308375A CN 101308375 A CN101308375 A CN 101308375A CN A2008100455726 A CNA2008100455726 A CN A2008100455726A CN 200810045572 A CN200810045572 A CN 200810045572A CN 101308375 A CN101308375 A CN 101308375A
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Abstract
The invention relates to a PC-based numerical control sliver automatic lathe part processing automatic programming and simulation realization method and a system. The method comprises the following steps: A. entering the simulator part graphic interactive input interface, and inputting the geometric figure and the related information of the parts to be processed; B. entering the part processing generation interface, and generating the part processing program and the related processing parameters; C. entering the simulation interface of the part processing program to make simulation inspection to the generated part processing program through the system, and the user can simulate the part processing course on a PC screen; D. transmitting the part processing program to the corresponding numerical control machine, and completing the programming and input of the part processing program. The system comprises processing program interactive generation and simulation, and relates to numerical control machines to realize the generation and simulation of PC-NC machine processing programs. The method and system of the invention can effectively increase the work efficiency of productivity of numerical control sliver automatic lathes.
Description
Technical field
The present invention relates to a kind of automated programming simulation implementation method and system thereof, particularly simulate implementation method and system thereof based on a kind of numerical control sliver automatic lathe part processing of PC.
Background technology
Along with development of technologies such as Numeric Control Technology and machine-building, the numerically-controlled machine that differs from one another is more and more.The numerical control wheel length cutting automatic lathe is widely used in industries such as machinery, electronics with its efficient, continuous, automatic machining characteristics.The user generally adopts manual programming when using the numerical control wheel length cutting automatic lathe, earlier according to part drawing and processing technology, at the manual establishment of numerically-controlled machine part program, and then be input to lathe that is:.Programmed method is write part program by hand, not only programming efficiency low, make mistakes easily, and programming personnel's technical ability is had relatively high expectations.For this reason, the automatic programming software of research and development numerical control wheel length cutting automatic lathe, becoming both at home and abroad, each numerical control wheel length cutting automatic lathe manufacturer provides a numerically-controlled machine value-added service and an important means that enlarges product market share for the user.Related domestic documents " machinery-1998.25 (5) .-6-9 " has been reported a kind of numerically controlled lathe graphic interaction programing system NCGAPT, this system directly utilizes the CAD software package of MicroStation, geometric elements such as defining point, straight line, circle (circular arc), curve, curved surface and entity in the two and three dimensions space are in order to the geometric figure of detail of construction and blank.NCGAPT technology designs alternately and adopts man-machine figure interactive mode to carry out the planning of parts machining process process on the CAD design drawing, comprise the arrangement of operation, the division of work step and the extraction of process data, generate the processing technology file of programming part, as the input of pre-process.The user at first analyzes the processing technology of part when programming, the preliminary project processing sequence, select job operation from tool storage room, and on CAD figure, determine the Working position of this operation, go out the geometric configuration of the cutting tip of wanting with diagrammatic representation, import corresponding technological parameter at last, finish the wherein processing of procedure planning in the part processing.Repeat said process then, finish up to the planning of whole part manufacturing procedure.Hence one can see that, and NCGAPT system requirements user must have higher CAD operative skill, and the processing features of numerically-controlled machine on top of.Therefore, NCGAPT system and be not suitable for general machine operation person and use.Up to the present, do not see the patent existence that China is useful on the automated programming simulation implementation method and the system thereof of numerical control longitudinal cutting machine tool as yet.
Summary of the invention
Technical scheme of the present invention is realized by following content:
A kind of numerical control longitudinal cutting machine tool machining program programming and simulation implementation method is characterized in that: said method comprising the steps of:
A, enter the interactive inputting interface of simulator parts pattern, import the geometric figure and the related data information of part to be processed;
B, enter part program and generate the interface, generate part program and related processing parameters;
C, enter part program emulation interface, the part program that generates is carried out the analog simulation inspection by native system, the user can simulate the part processing process on the PC screen;
D, part program is transferred to corresponding numerically-controlled machine, finishes the programming and the input of part program.
Wherein step B specifically may further comprise the steps:
The part drawing of input is confirmed in a, inspection, guarantees its correctness;
B, enter part program and generate the interface, carry out the cutter of part processing by artificial or automated manner and select and the technological parameter setting generation part program and related processing parameters;
C also saves as the file of received text form, or saves as the file of system's corresponding format.
Wherein step D specifically may further comprise the steps:
A, part program generate the interface to job sequence by emulation inspection, modification;
B, enter part program and transmit the interface, the RS232 communication port by system provides is transferred to corresponding numerically-controlled machine with part program;
Parameter comprises the speed of mainshaft, cutting data, material specification parameter among the described step b.
The system that a kind of numerical control longitudinal cutting machine tool machining program automated programming and simulation realize, relate to numerically-controlled machine, it is characterized in that: this system also comprises mutual generation of job sequence and simulator, mutual generation of job sequence and simulator comprise the interactive load module of parts pattern, part program generation module, part program emulation module, part program delivery module, five parts of system file administration module, mutual generation of described job sequence and simulator and numerically-controlled machine are finished information interaction, realize the simulation of PC+ numerically-controlled machine job sequence.
Preferably, the computer of described simulator under WINDOWS, moving.
The interactive load module of described parts pattern is used for part drawing is imported computing machine in the mode of graphical interaction.Its sequence of operations is: part drawing is decomposed into several basic graphic elements, and the corresponding graphic parameter of each fundamental figure unit by using is described.According to the fundamental figure built-up sequence of part drawing,, can finish the input service of complex parts figure by selecting the mode of corresponding fundamental figure unit and input parameter.Described fundamental figure unit is divided into cylindrical cylinder, cylindrical circular cone, cylindrical circular arc, endoporus cylinder, endoporus circular cone, groove and screw thread.
Described part processing generation module is made up of expert's technology library, tool magazine, blank message unit, process tool message unit, technological parameter message unit, numerical control program generation unit.Be used to generate the part program code.The tablet pattern unit is pressed in the processing of part, be decomposed into corresponding basic machining cell, each basic machining cell is by cutter, processing technology, blank specification artificial or that select automatically, generation unit job sequence after pre-service, and then utilize expert's technology library information, in conjunction with information such as lathe tool change position, specifications parameters,, form complete part program with each unit job sequence optimal combination.Expert's technology library according to claim 4 is made up of all kinds of processing technology information.Processing technology information comprises elements such as tool type, blank material attribute, cutting factor.Expert's technology library is opened fully to the user, can carry out easily technique information interpolation, modification, editing such as delete, browse.Described tool magazine is made up of all kinds of tool-informations.Tool-information comprises elements such as tool type, cutter material, tool geometry size.Tool magazine is opened fully to the user, can carry out easily tool-information interpolation, modification, editing such as delete, browse.Described blank message unit is used to import diameter, length and the material properties of blank.Described process tool message unit is used to select the employed cutter of part processing.Tool selection can adopt artificial and automatic dual mode, and when selecting automated manner, cutter is selected by tool magazine automatically by system; When selecting manual type, can select cutter by hand.Described technological parameter message unit is used for selection of processing technology.Can adopt artificial and automatic dual mode, when selecting automated manner, working process parameter is produced by expert's technology library automatically by system, when selecting manual type, can import, edit and process technological parameter by hand.Described numerical control program generation unit is used for the automatic generation of part program.Comprised the pre-service of job sequence, in conjunction with information such as lathe tool change position, specifications parameters, optimize to form complete part program.
Described part program emulation module is used for the numerical control code that generates is carried out analogue simulation.Based on part program, actual process is simulated demonstration with the form of animation, job sequence process and animation simulation simulation display synchronization are carried out.The emulation interface is provided with the demonstration of various machining states demonstrations such as main shaft state, fluid conditions, material receiver state, current processing type, current process tool, cutter item, Z axial coordinate, X-axis coordinate and part program.
Described part program delivery module is used for carrying out between native system software and the machine tool numerical control system the two-way transmission of job sequence, also can carry out the transmission of other information such as lathe parameter.Transmitting function realizes by the RS232 communication port.For making things convenient for the coupling of communication port, be provided with the communications parameter selection function.
The invention has the advantages that:
1, native system software is according to the actual conditions of numerical control wheel length cutting automatic lathe application, it is several citation forms such as right cylinder, cone, circular arc body, spiro column that parts pattern is refined, as long as import the correlation parameter of required figure successively, can finish the input of part drawing, the part drawing of input does not contain any processing technology information, directly generate job sequence for native system software will expand to from now on by CAD graphic file and scanner graphic file, lay a good foundation.
2, native system software has open tool magazine and technology library, according to the interim job sequence that part drawing generated of input, with the relevant working process parameter that technology library is set up, it is optimized the final job sequence of generation.At the lathe of different processing characteristics, set up corresponding tool magazine and technology library, can generate numerical control code with different process characteristics, for native system software will expand to the numerically-controlled machine of other type from now on, lay a good foundation.
3, generate part program with native system software, its process tool and processing technology both can adopt manual selection mode, also can adopt automatic selection mode.Satisfy different levels operating personnel's request for utilization.
Description of drawings
Fig. 1 is a system of the present invention pie graph.
Fig. 2 is the interactive input of a parts pattern of the present invention process flow diagram.
Fig. 3 is part program product process figure of the present invention.
Fig. 4 is a part program analog simulation process flow diagram of the present invention.
Embodiment
Graphic interactive automatic programming method based on PC, the part drawing input menu or the shortcut that provide by the graphic interactive automatic programming system is provided, enter the interactive inputting interface of parts pattern, the user imports the geometric figure and the related data information of part to be processed in the mode of graphical interaction; After checking that the part drawing of confirming input does not have mistake, the part program that is provided by the graphic interactive automatic programming system generates menu or shortcut, enter part program and generate the interface, carry out the cutter of part processing selects and technological parameter (speed of mainshaft, cutting data, material specification parameter etc.) setting by artificial or automated manner, generate part program and related processing parameters, and save as the file of received text form, or save as the file of system's corresponding format; The part program emulation menu or the shortcut that provide by the graphic interactive automatic programming system, enter part program emulation interface, the part program that generates can carry out the analog simulation inspection by native system, and the user can simulate the part processing process on the PC screen; The part program that is provided by the graphic interactive automatic programming system transmits menu or shortcut, enter part program and transmit the interface, RS232 communication port by system provides is transferred to corresponding numerically-controlled machine with part program, finishes the programming and the input of part program.Described graphic interaction input part drawing is that part drawing is decomposed into several basic graphic elements, and each fundamental figure unit by using graphic parameter is described.Be decomposed into the built-up sequence of fundamental figure according to part drawing,, finish the input service of complex parts figure by selecting the mode of corresponding fundamental figure unit and parameter.The fundamental figure unit is divided into cylindrical cylinder, cylindrical circular cone, cylindrical circular arc, endoporus cylinder, endoporus circular cone, groove, screw thread etc.Each unit interface is provided with interpolation, deletion, modify feature, makes things convenient for the input and the editor of graphic element.For ease of checking of parts pattern, also be provided with parts pattern amplification, dwindle, move horizontally, vertical moving and size Presentation Function.Described part program generates, be with the processing of part graphic element by input, be decomposed into corresponding basic machining cell, each basic machining cell is by cutter, processing technology and blank material, specification artificial or that select automatically, generation unit job sequence after pre-service, utilize expert's technology library information then,, each unit job sequence optimal combination is formed complete part program in conjunction with information such as lathe tool change position, specifications parameters.Basic machining cell is divided into cylindrical cylinder, cylindrical circular cone, cylindrical circular arc, endoporus cylinder, endoporus circular cone, groove, screw thread etc.Cutter and selection of processing technology can adopt artificial and automatic dual mode, and when selecting automated manner, cutter and working process parameter are produced automatically by system, when selecting manual type, by manual cutter and the working process parameter selected.For making things convenient for the editor of cutter and processing technology, be provided with forward, function of browse backward.Tool magazine and expert's technology library are opened fully to the user, being generated in the process of job sequence by part drawing, have set up getting in touch between tool magazine and expert's technology library and the job sequence, and are provided with interpolation, editting function such as revise, delete, browse.Described analog simulation is based on part program, and actual process is simulated demonstration with the form of animation, and job sequence process and animation display are carried out synchronously, and the rationality of part program is tested.On the emulation interface, be provided with the demonstration of various machining states demonstrations such as machine tool chief axis state, fluid conditions, material receiver state, current processing type, current process tool, cutter item, Z axial coordinate, X-axis coordinate and part program.In operating aspect, be provided with beginning emulation, termination emulation key and emulation key is set.Be provided with and carry out simulation velocity adjusting and color change operation on the interface.Described part program transmits, and is used to realize carrying out between native system software and the machine tool numerical control system the two-way transmission of job sequence, also can carry out the transmission of other information such as lathe parameter, and transmitting function realizes by the RS232 communication port.For making things convenient for the coupling of communication port, be provided with the communications parameter selection function.
In design scope of the present invention, those of ordinary skill in the art also can make some conspicuous changes to the foregoing description, but these changes all should fall within the protection domain of claim of the present invention.
Claims (10)
1, a kind of numerical control longitudinal cutting machine tool machining program simulated implementation method is characterized in that: said method comprising the steps of:
A, enter the interactive inputting interface of PC parts pattern, import the geometric figure and the related data information of part to be processed;
B, enter part program and generate the interface, generate part program and related processing parameters;
C, enter part program emulation interface, the part program that generates is carried out the analog simulation inspection by native system, the user can simulate the part processing process on the PC screen;
D, part program is transferred to corresponding numerically-controlled machine, finishes the programming and the input of part program.
2, a kind of numerical control longitudinal cutting machine tool machining program simulated implementation method according to claim 1, it is characterized in that: wherein step B specifically may further comprise the steps:
The part drawing of input is confirmed in a, inspection, guarantees its correctness;
B, enter part program and generate the interface, carry out the cutter of part processing by artificial or automated manner and select and the technological parameter setting generation part program and related processing parameters;
C also saves as the file of received text form, or saves as the file of system's corresponding format.
3, a kind of numerical control longitudinal cutting machine tool machining program simulated implementation method according to claim 1, it is characterized in that: wherein step D specifically may further comprise the steps:
A, part program generate the interface to job sequence by emulation inspection, modification;
B, enter part program and transmit the interface, the RS232 communication port by system provides is transferred to corresponding numerically-controlled machine with part program.
4, a kind of numerical control longitudinal cutting machine tool machining program simulated implementation method according to claim 2, it is characterized in that: parameter comprises the speed of mainshaft, cutting data, material specification parameter among the described step b.
5, numerical control longitudinal cutting machine tool machining program simulated realization system, comprise numerically-controlled machine, it is characterized in that: this system also comprises with numerically-controlled machine and finishes information interaction, realize mutual the generation and simulator of job sequence of the simulation of PC+ numerically-controlled machine job sequence, mutual generation of described job sequence and simulator comprise the interactive load module of parts pattern, part program generation module, part program emulation module, part program delivery module, five parts of system file administration module.
6, numerical control longitudinal cutting machine tool machining program simulated realization according to claim 5 system is characterized in that: the computer of described simulator for moving under WINDOWS.
7, numerical control longitudinal cutting machine tool machining program simulated realization according to claim 5 system, it is characterized in that: the interactive load module of described parts pattern, part drawing is imported computing machine in the mode of graphical interaction, the part program generation module is decomposed into several basic graphic elements with part drawing, the corresponding graphic parameter of each fundamental figure unit by using is described, the part program emulation module is imported parts pattern according to the fundamental figure built-up sequence of part drawing by the mode of selecting corresponding fundamental figure unit and input parameter.
8, numerical control longitudinal cutting machine tool machining program simulated realization according to claim 5 system, it is characterized in that: described part processing generation module is made up of expert's technology library, tool magazine, blank message unit, process tool message unit, technological parameter message unit, numerical control program generation unit; Expert's technology library is made up of all kinds of processing technology information, processing technology information comprises elements such as tool type, blank material attribute, cutting factor, tool magazine is made up of all kinds of tool-informations, tool-information comprises elements such as tool type, cutter material, tool geometry size, the technological parameter message unit is used for selection of processing technology, the numerical control program generation unit is used for the automatic generation of part program, comprise the pre-service of job sequence, in conjunction with information such as lathe tool change position, specifications parameters, optimize to form complete part program.
9, numerical control longitudinal cutting machine tool machining program simulated realization according to claim 5 system, it is characterized in that: described part program emulation module is used for the numerical control code that generates is carried out analogue simulation.The emulation interface is provided with the demonstration of various machining states demonstrations such as main shaft state, fluid conditions, material receiver state, current processing type, current process tool, cutter item, Z axial coordinate, X-axis coordinate and part program.
10, numerical control longitudinal cutting machine tool machining program simulated realization according to claim 5 system, it is characterized in that: described part program delivery module, be used for carrying out between native system software and the machine tool numerical control system the two-way transmission of job sequence, transmitting function realizes by the RS232 communication port.
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