CN101299394B - Winding jig, polygonal coil, and method of manufacturing polygonal coil - Google Patents

Winding jig, polygonal coil, and method of manufacturing polygonal coil Download PDF

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Publication number
CN101299394B
CN101299394B CN2008100855150A CN200810085515A CN101299394B CN 101299394 B CN101299394 B CN 101299394B CN 2008100855150 A CN2008100855150 A CN 2008100855150A CN 200810085515 A CN200810085515 A CN 200810085515A CN 101299394 B CN101299394 B CN 101299394B
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China
Prior art keywords
coil
dihedral
winding jig
spool
lead
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Expired - Fee Related
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CN2008100855150A
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CN101299394A (en
Inventor
植木孝司
玉田辉男
我妻贞治
藤身贵史
五十岚浩一
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Tengcang Denso
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KOMESAWA CABLE CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00Wound packages of filamentary material
    • B65H55/04Wound packages of filamentary material characterised by method of winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/06Flat cores, e.g. cards
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/071Winding coils of special form
    • H01F41/074Winding flat coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

A polygonal coil having a substantially square shape is manufactured by winding a conductive wire in the diameter direction of the core on the core in an overlapping manner by the use of a winding jig in which a first collar portion and a second collar portion are disposed at both ends of a core so as to be opposed to each other and four rod-shaped protrusions are disposed on a surface of the first collar portion opposed to the second collar portion so as to protrude in a radial shape centered on an end of the core. As a result, it is possible to obtain a polygonal coil with high precision.

Description

The manufacturing approach of winding jig, dihedral coil and dihedral coil
Technical field
The present invention relates to winding jig and used the manufacturing approach and the dihedral coil of the dihedral coil of this winding jig.
Background technology
The application advocates priority 2008-43473 number to Japan's patent application 2007-63619 number of application on March 13rd, 2007 and Japan's patent application of application on February 25th, 2008, here cites its content.
In recent years, with built-in storage batterys such as mobile phone and electric razor, desk top cleaner, remote controllers and adopt the equipment (cordless apparatus) of wireless mode to be popularized.In inciting somebody to action, keep the equipment of secondary coil; When keeping the charger of primary coil in being assembled in; Can be through from the electromagnetic induction of primary coil to secondary coil, the contact (with reference to TOHKEMY 2005-136342 communique and TOHKEMY 2005-137173 communique) that charger and equipment are electrically connected need not be set to the equipment supply capability by charger.
As the secondary coil that is built in the rechargeable equipment of this contactless, need to adopt slim coil especially.For this reason, can use following such coil, that is, and the coil of conductive wire that forms by many metal fine boundlings of the overlapping coiling of a radially row of spool (below, brief note is the multilaminate coiled coil of a row).
In addition, in the contactless charging of carrying out above-mentioned that kind,, therefore on secondary coil, post antimagnetic thin slice usually owing to protect the electric wiring parts by the electromagnetic wave of electromagnetic induction.At this moment, when being round-shaped as if secondary coil, then near four jiaos of anti-magnetic sheet, do not have coil, shown in figure 12, it is to cause at this position to produce vortex flow and a reason of temperature rising.Therefore, as secondary coil, need to adopt dihedral coil shown in figure 10.
Yet, be representative with the multilaminate coiled coil of a row in the past, will be fabricated to the dihedral coil at the coil of the radially overlapping coiling of spool accurately and be difficulty very.
For example; Shown in Figure 11 A; The spool 92 that uses the quadrangular prism shape is to the prominent winding jig 9 that is set as of the approximate centre portion of backplate 91; Be wound in the multilaminate coiled coil 90 of a row that spool 92 obtains with lead 6 is overlapping, do not have enough shapes though be called as the dihedral coil, yet be near circular shape.Particularly compare with the external diameter of coil, should tendency under the less situation of spool 92 more obvious.
Therefore, in the past since, for example shown in Figure 11 B, be not according to the shape of spool but, obtain the quadrangle coil from the peripheral part extrusion molding of the four direction shown in the arrow with circular coil.In addition, through changing the direction of extrusion, obtain the dihedral coil of other required form.
Yet the coil that obtains of extrusion molding can not form dihedral with high accuracy, thereby can not fully satisfy the characteristic as secondary coil like this.
Like this, there is following such problem in the past, that is, do not have to make the method that forms the coil of dihedral with high accuracy.In addition, here " forming dihedral with high accuracy " be meant, the shared ratio in curve-like position is less in the outboard peripheries portion of dihedral coil.
Summary of the invention
The present invention is the invention of doing in view of above problem, and its purpose is, the winding jig that can make with high accuracy formation dihedral coil, manufacturing approach and the dihedral coil that uses the dihedral coil of this winding jig are provided.
In order to solve above-mentioned problem; The winding jig that first invention involved in the present invention provides; Comprise: the spool of coiling lead or metal single line and and flange part that be provided with mutually opposed at the both ends of spool; On at least one face in opposed of flange part, be roughly the center and be equipped with a plurality of bar-shaped protuberances radially with the end of spool.
In this winding jig, protuberance also can only be based on the face among opposed of flange part.
In addition, in this winding jig, protuberance also can be darted on two faces among opposed of flange part.
In addition, be preferably, in this winding jig, the number of protuberance is four.
The manufacturing approach of the dihedral coil that second invention involved in the present invention provides is used above-mentioned winding jig, at the radially overlapping of spool and reel one or more metal single line or lead.
The dihedral coil that the 3rd invention involved in the present invention provides, it is to use above-mentioned winding jig, forms at the radially overlapping of spool and reel one or many metal single lines or lead.
Be preferably one or more metal single line of this dihedral coil or the lead that becomes by many metal fine boundlings, the quadrangle coil that forms the radially overlapping of spool and the row that reels.
According to the present invention, can obtain forming the coil of dihedral with high accuracy.In addition, through using this coil, can provide charge characteristic good cordless apparatus.
Description of drawings
Figure 1A is first execution mode of illustration winding jig involved in the present invention, the vertical view of first flange part of seeing from projection.
Figure 1B is the cutaway view at the A-A line place of Figure 1A.
Fig. 2 A be the dihedral coil that is used to explain that above-mentioned first execution mode is related manufacture process, with the vertical view of Wire-wound at the state of winding jig.
Fig. 2 B is the amplification view at the B-B line place of Fig. 2 A.
Fig. 2 C is the amplification view at the C-C line place of Fig. 2 A.
Fig. 3 is the end view of second execution mode of illustration winding jig involved in the present invention and dihedral coil.
Fig. 4 is the end view of the 3rd execution mode of illustration winding jig involved in the present invention and dihedral coil.
The vertical view of the 4th execution mode of the winding jig that Fig. 5 A illustration is involved in the present invention.
Fig. 5 B is the cutaway view at the D-D line place of Fig. 5 A.
The summary pie graph of the 5th execution mode of the winding jig that Fig. 6 illustration is involved in the present invention.
Fig. 7 A be used for explaining dihedral coil involved in the present invention zone manufacture process, that be provided with protuberance, with the amplification view of Wire-wound in the state of winding jig.
Fig. 7 B be used for explaining dihedral coil involved in the present invention zone manufacture process, that leave protuberance, with the amplification view of Wire-wound in the state of winding jig.
Fig. 8 A be used to explain dihedral coil involved in the present invention manufacture process, with the vertical view of Wire-wound in winding jig.
Fig. 8 B is the amplification view at the E-E line place of Fig. 8 A.
Fig. 8 C is the amplification view at the F-F line place of Fig. 8 A.
Fig. 9 A be used for explaining dihedral coil involved in the present invention zone manufacture process, that be provided with protuberance, with the amplification view of Wire-wound in the state of winding jig.
Fig. 9 B be used for explaining the dihedral coil that the present invention relates to zone manufacture process, that leave protuberance, with the amplification view of Wire-wound in the state of winding jig.
Figure 10 is the figure of illustration dihedral coil.
Figure 11 A be used to explain coil in the past manufacturing approach, spool is the key diagram of manufacturing approach of the coil of dihedral.
Figure 11 B is the key diagram of method that is used to explain extrusion molding manufacturing approach, coil of coil in the past.
Figure 12 is explanation produces the state of vortex flow in the secondary coil kind of the circle that is provided with anti-magnetic sheet figure.
Embodiment
Figure 1A and B are the figure of first execution mode of illustration winding jig involved in the present invention, and Figure 1A is a vertical view, and Figure 1B is the cutaway view at the A-A line place of Figure 1A.
Winding jig 1 comprises: spool 15 cylindraceous all is discoid first flange part 12 and second flange part 13 with what be provided with opposed to each other mutually at the both ends of this spool 15.And, spool 15, first flange part 12 and second flange part 13 are configured to the core shape.
First flange part 12 with 13 opposed of second flange parts on, roughly further be equipped with four protuberances 14,14 of square rod shape radially as the center with the end of spool 15 ...And adjacent protuberance 14,14 ... The angle θ that forms 1All are identical (right angles).
The size of winding jig 1 according to the size of required dihedral coil etc., is suitably selected to get final product.Particularly, protuberance 14,14 ... The length of long side direction, cooperate the diameter dimension of the dihedral coil of making suitably to regulate and get final product.And, protuberance 14,14 ... The length of long side direction, need not all identical.
Be preferably the distance X between opposed of first flange part 12 and second flange part 13 1, and protuberance 14,14 ... Height X 2, suitably regulate according to the kind of the kind of the lead of reeling, diameter dimension and required dihedral coil.In the present invention, the precision of the dihedral of dihedral coil depends on protuberance 14,14 ... And the distance (X between opposed of second flange part 13 1-X 2).
For example, use following that kind many metal fine boundlings are formed as lead, with this lead radially overlapping coiled one row of spool 15 and make under the occasion of the multilaminate coiled coil of a so-called row, be preferably above-mentioned distance X 1Be 1.5~1.9 times of diameter dimension of lead.On the other hand, be preferably above-mentioned distance (X 1-X 2) be 1.0~1.5 times of diameter dimension of lead.
Material to winding jig 1 does not have special qualification, suitably selects to get final product according to purpose.For example, can use metal, plastics etc., also can various material be made up and use.And winding jig 1 utilizes known gimmick to be shaped or assembling gets final product.
Fig. 2 A to C is that explanation uses winding jig 1 to make the figure of the operation of the multilaminate coiled dihedral coil 10 of a row; Fig. 2 A is the vertical view that lead 6 is wound on the state of winding jig 1; Fig. 2 B is the amplification view at the B-B line place of Fig. 2 A, and Fig. 2 C is the amplification view at the C-C line place of Fig. 2 A.In addition, in Fig. 2,, and omit its detailed description to the identical inscape mark prosign of representing with Fig. 1 of inscape.This figure to the back is suitable for too.
Lead 6 forms many metal fine boundlings.And, the diameter dimension of lead 6 there is not special qualification, consider the thickness of required dihedral coil, suitably select to get final product.
Shown in Fig. 2 A, through with lead 6 being initial point on the periphery of spool 15, in the zone that first flange part 12 and second flange part 13 are seized on both sides by the arms, and spool 15 radially carry out overlapping coiling, form the multilaminate coiled dihedral coil of a row.
At this moment, in the zone of being equipped with protuberance 14, shown in Fig. 2 B, the distance (X between the protuberance 14 and second flange part 13 1-X 2), when roughly the same, lead 6 is being held under the arm with protuberance 14 by second flange part 13, shown in Fig. 2 B, is wound as a row with the diameter dimension of lead 6.
Relative therewith, in zone, shown in Fig. 2 C, because the distance X between first flange part 12 and second flange part 13 away from protuberance 14 1Greater than the diameter dimension of lead 6, therefore become spiral shape such shown in Fig. 2 C.
Consequently during the diameter dimension of the coil when the lead 6 of the same number of turns of more only reeling, with the diameter dimension R of protuberance 14 position overlapped 1Become than diameter dimension R away from the position of protuberance 14 2Bigger.And, the number of turns of reeling along with lead 6 increase R 1And R 2Difference also become greatly the protuberance 14,14 of coil in its outboard peripheries portion soon ... Form approximate foursquare dihedral coil 10 on four overlapping positions with summit.At this moment, resulting dihedral coil 10 with protuberance 14 position overlapped on, become thinner than other the thickness of position.
The number of turns of coiling lead 6, though not the thing of special qualification, the many more dihedral coils that can obtain to form dihedral more of the number of turns with high accuracy.
In addition, in Figure 1A and Fig. 2 A, represented cylindricly as spool 15, but the shape of spool not only is confined to this, so long as the spool of tubular gets final product.For example, the shape in the diametric(al) cross section of spool, that is, no matter the shape of the spool of coil is any shapes such as circle, ellipse, polygon, the profile of the dihedral coil of being made does not receive the influence of these shapes of spool basically.
In addition, in Figure 1A and Fig. 2 A, represented that as protuberance 14 angle is bar-shaped, but the shape of protuberance not only is confined to this, so long as convex gets final product.
In addition, be preferably, second flange part 13 removably be fixed in the end of spool 15.Thus, can be easily pull down the dihedral coil after the manufacturing from anchor clamps.Method to second flange part 13 removably being fixed in the end of spool 15 is not done special qualification, can utilize known method yet, for example, the end of spool 15 is embedded in this locational recess that is arranged on second flange part 13.
In addition, in Figure 1A and Fig. 2 A, represented discoid parts, but these flange parts are so long as have can with the parts Any shape on the prominent plane of establishing of protuberance as first flange part, second flange part.
Like this, if use winding jig of the present invention,, can make the dihedral coil of different shape through number and the configuration pattern that changes the protuberance that is arranged at flange part radially.Particularly, the number of vertex of dihedral coil, with identical by the number of the protuberance that is provided with radially, the distance between each summit is decided by the formed angle of adjacent protuberance.Therefore, be arranged at number and the adjacent formed angle of protuberance of the protuberance of flange part, suitably select to get final product according to purpose.
Second execution mode:
Fig. 3 is the end view of second execution mode of the winding jig that the present invention relates to of illustration and dihedral coil.
In the winding jig 2 of this execution mode, with 13 opposed of second flange parts of first flange part 22 on, roughly be equipped with five protuberances 14,14 radially with the end of spool 15 as the center ... Adjacent protuberance 14,14 ... The angle θ that forms 2All be identical.In addition, this execution mode is except the number of protuberance and the configuration, identical with first execution mode.
Use winding jig 2 and the above-mentioned dihedral coil of being made equally 20, its profile is approximate regular pentagon.
The 3rd execution mode:
Fig. 4 is the vertical view of the 3rd execution mode of the winding jig that the present invention relates to of illustration and dihedral coil.
In the winding jig 3 of this execution mode, with 13 opposed of second flange parts of first flange part 32 on, roughly be equipped with four protuberances 14,14 radially with the end of spool 15 as the center ... Adjacent protuberance 14,14 ... Formed angle is θ 3AAnd θ 3BTwo kinds, and so that the different mode of adjacent angle disposes protuberance 14,14 ...In addition, this execution mode is except the configuration mode of protuberance, identical with first execution mode.
Use winding jig 3 and the dihedral coil 30 of quilt and above-mentioned same manufacturing, its profile is approximate rectangular shape.
The 4th execution mode:
Fig. 5 A and B are the figure of the 4th execution mode of illustration winding jig involved in the present invention, and Fig. 5 A is a vertical view, and Fig. 5 B is the cutaway view at the D-D line place of Fig. 5 A.
The winding jig 4 of this execution mode, first flange part 42 with 13 opposed of second flange parts on, the mode except with the end that extends to protuberance 14 is formed with beyond the taper seat 16 at its peripheral part, and is identical with first execution mode.Through forming taper seat, the coiling to winding jig 4 when coil is made of lead 6 is more prone to like this.According to the winding jig 4 of this execution mode, can make dihedral coil with the same approximate square shape of first execution mode.
In addition, even the number of self-evident protuberance is under the situation beyond four, can realize same effect through forming above-mentioned taper seat.In addition; Represented that at this peripheral part at first flange part is provided with the example of taper seat; Yet replace second flange part with opposed of first flange part on; Also can taper seat be set, also can taper seat be set at both peripheral part of first and second flange parts at peripheral part.
The 5th execution mode:
The summary pie graph of the 5th execution mode of the winding jig that Fig. 6 illustration is involved in the present invention.
In the winding jig 5 of this execution mode, second flange part 53 with 12 opposed of first flange parts on, further roughly be equipped with height X radially as the center with the end of spool 15 3Four protuberances 54,54 ...And, these protuberances 54,54 ... From axially seeing of spool 15 be configured in first flange part 12 on protuberance 14,14 ... Consistent location.Protuberance 54,54 ... With protuberance 14,14 ... Be identical material, shape.Therefore, adjacent protuberance 54,54 ... Formed angle is all with protuberance 14,14 ... Formed angle is identical.Except that the aspect this, this execution mode is identical with first execution mode.
Above-mentioned distance X 1Identical with first execution mode, be preferably distance (X 1-X 2-X 3) be 1.0~1.5 times of diameter dimension of lead.
According to the winding jig 5 of this execution mode, can make dihedral coil with the same approximate square shape of first execution mode.
In addition, represented that at this protuberance is four a situation, but in the present invention, even both of first and second flange part all are provided with under the situation of protuberance, the number of protuberance does not also limit especially, suitably selects to get final product according to purpose.And, at first flange part and/or second flange part, also can likewise form taper seat with the 4th execution mode.
In addition, in the 5th execution mode, protuberance 14 and 54 all is provided with four; For example; In the first embodiment, also can be both of first flange part and second flange part, ading up to four protuberance being provided with from the not overlapped position of axially seeing of spool.Particularly, for example, two protuberances respectively are set, perhaps also a protuberance can be set, three protuberances are set at the opposing party's flange part at arbitrary side's flange part at first flange part and second flange part
In explanation hereto, represented protuberance being that symmetrical manner is arranged at the example on the flange part with respect to spool, yet in the present invention as required, also can not dispose protuberance not have symmetric mode fully.That is, the angle that adjacent projection forms can be all different.
In addition, in explanation hereto, the manufacturing approach of the multilaminate coiled dihedral coil of a row is illustrated, yet is not limited under the multilaminate coiled situation of a row, also can use winding jig of the present invention making the dihedral coil.
For example, in first execution mode shown in Figure 1A and the B, with distance X 1Be made as about 2.5~2.9 times of diameter dimension of lead, with (X 1-X 2) be made as about 2.0~2.5 times of diameter dimension of lead; Use and the same winding jig of first execution mode in addition; Through at the radially overlapping coiling of spool by the lead that many metal fine boundlings become, can obtain the multilaminate coiled dihedral coil of two rows.Fig. 7 A and B are that explanation uses such winding jig and lead to make the figure of the operation of dihedral coil; Fig. 7 A is amplification view state, that be provided with the zone of protuberance 14 that lead 6 is wound in winding jig 1, and Fig. 7 B is the amplification view away from the zone of protuberance.At this, because distance (X 1-X 2) be set to about 2 times of diameter dimension of lead, therefore, with protuberance 14 position overlapped on, with lead 6 two rows that reel.On the other hand, in position, with distance X away from protuberance 14 1Be set at about 2.5 times of diameter dimension of lead, so lead 6 is reeled shown in Fig. 7 B.Therefore, during the diameter dimension of the coil the during lead 6 of the same number of turns of more only having reeled, with the diameter dimension R of protuberance 14 position overlapped 3Become than diameter dimension R away from the position of protuberance 14 4Bigger.And, the number of turns of reeling along with lead 6 increase R 3And R 4Difference also become greatly coil and protuberance 14,14 in its outboard peripheries portion soon ... Just form on four overlapping positions approximate square shape with summit, a part is the dihedral coil 10 that two rows reel.In addition, the dihedral coil that obtains, with protuberance 14 position overlapped on, become thinner than other the thickness of position.
In addition, the variation as first execution mode is illustrated, yet for example in second~the 4th execution mode, adopts same formation, can make the multilaminate coiled dihedral coil of many rows too at this.In addition, in the 5th execution mode, with distance X 1Be made as about 2.5~2.9 times of diameter dimension of lead, with (X 1-X 2) be made as about 2.0~2.5 times of diameter dimension of lead, equally also can make the multilaminate coiled dihedral coils of many rows.
In explanation hereto, the example that uses the lead 6 that is become by many metal fine boundlings is illustrated, yet in any execution mode in the present invention, also can replaces above-mentioned lead 6 and use metal single line.Under this kind situation, with the situation of using lead 6 likewise, also can make the dihedral coil.
The metal single line can only be reeled one, reels simultaneously many but in operation, be preferably.Under this kind situation; The many metal single lines of reeling simultaneously are meant; The mutual position relation of for example unfixing many metal single lines; Only at the single line (perhaps also can have the noncontact part) that makes the set of reeling under the state of contact each other, the many metal single lines of perhaps reeling simultaneously and supplying with from different each other directions with respect to winding jig.And different with following such state, promptly be different from the state that has fettered the mutual position relation of metal single line with mode fixing or that be not easy to change.
In addition, be preferably, the diameter of the metal single line of use is 30~800 μ m.
Winding jig as the coiling that is used for the metal single line; Be preferably; For example; Use is made as above-mentioned distance (X1-X2) on 1.0~1.5 times single line of the diameter dimension of metal single line with the above-mentioned distance X of the winding jig of first execution mode 1 1.5~1.9 times for the diameter dimension of establishing the metal single line.
The figure that has represented to use the state of this winding jig coiling metal single line 61 at Fig. 8 A~Fig. 8 C.
In addition; As winding jig; Use is made as the above-mentioned distance X 1 of the winding jig of first execution mode about 2.5~2.9 times of diameter dimension of metal single line; To be made as about 2.0~2.5 times anchor clamps of the diameter dimension of metal single line apart from (X1-X2), with the STA representation of coiling metal single line 61 in Fig. 9 A and Fig. 9 B.
In addition,, also can adopt distance X 1 with the winding jig of the 5th execution mode to be made as about 2.5~2.9 times of diameter dimension of metal single line, will be made as about 2.0~2.5 times of diameter dimension of metal single line apart from (X1-X2-X3) as winding jig.
That kind as described above, can be formed the dihedral coil of the required form of dihedral accurately, and need not as in the past, circular coil to be configured as the dihedral coil only through the lead of on winding jig, reeling according to the present invention.In addition, the simple structure of winding jig, the operation that coil is made is also easy, thereby can make high-quality dihedral coil with low cost.
In addition, in the present invention, protuberance in winding jig, the position is set, be preferably in the axle peripheral direction (circumferentially) of spool different each other three more than the position.
More than, preferred embodiments of the present invention have been disclosed for illustrative, however the present invention is not limited by these embodiment.In the scope that does not break away from purport of the present invention, the interpolation that can constitute, omission, displacement and other distortion.The present invention is not limited by above-mentioned explanation, only limits through claim.

Claims (10)

1. a winding jig is characterized in that, comprising:
The spool cylindraceous of coiling lead and and flange part that be provided with mutually opposed at the both ends of spool,
On at least one face in opposed of flange part, be roughly the center with the end of spool and be equipped with a plurality of bar-shaped protuberances radially, and with the raised part position overlapped on have a summit the mode lead of reeling.
2. winding jig according to claim 1 is characterized in that, raised part only is darted on the face among opposed of flange part.
3. winding jig according to claim 1 is characterized in that, raised part is darted on two faces among opposed of flange part.
4. according to any described winding jig in the claim 1 to 3, it is characterized in that the number of raised part is four.
5. the manufacturing approach of a dihedral coil is characterized in that, uses any described winding jig in the claim 1 to 3, at the radially overlapping and coiling lead of spool.
6. the manufacturing approach of a dihedral coil is characterized in that, uses the described winding jig of claim 4, at the radially overlapping and coiling lead of spool.
7. a dihedral coil is characterized in that, it is to use any described winding jig in the claim 1 to 3, the radially overlapping of spool and the coiling lead forms.
8. a dihedral coil is characterized in that, it is to use the described winding jig of claim 4, the radially overlapping of spool and the coiling lead forms.
9. dihedral coil according to claim 7 is characterized in that, it is the lead that forms by many metal fine boundlings, at the radially overlapping of spool and the quadrangle coil that forms of row of reeling.
10. dihedral coil according to claim 8 is characterized in that, it is the lead that forms by many metal fine boundlings, at the radially overlapping of spool and the quadrangle coil that forms of row of reeling.
CN2008100855150A 2007-03-13 2008-03-10 Winding jig, polygonal coil, and method of manufacturing polygonal coil Expired - Fee Related CN101299394B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2007063619 2007-03-13
JP2007-063619 2007-03-13
JP2008-043473 2008-02-25
JP2008043473A JP2008258590A (en) 2007-03-13 2008-02-25 Winding jig, square coil, and manufacturing method of square coil

Publications (2)

Publication Number Publication Date
CN101299394A CN101299394A (en) 2008-11-05
CN101299394B true CN101299394B (en) 2012-02-29

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JP6002520B2 (en) * 2012-09-26 2016-10-05 株式会社ダイヘン Guide roller for winding machine
CN103413676A (en) * 2013-08-30 2013-11-27 宁波澳普网络通信设备有限公司 Transformer planar coil-winding method and transformer planar coil-winding mold assembly
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KR101462000B1 (en) * 2014-10-24 2014-11-19 주식회사 나무가 Module and method for stacking the coil pattern
JP2020061517A (en) * 2018-10-12 2020-04-16 トヨタ自動車株式会社 Coil unit
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