Background technology
Whole world temperature becomes warm, oil, coal energy scarcity, and price is surging, and this directly has influence on development of global economy, the raising of people's levels of substance.Therefore " energy-saving and emission-reduction " must become the global people's common recognition.According to statistics, China has in nearly 40,000,000,000 square metres of buildings, is the high energy consumption building more than 95%, and the unit building energy consumption is 2-3 a times of developed country.China's building energy consumption has accounted for about 40% of whole energy consumptions, can reach more than 50% in summer.Therefore " energy-saving and emission-reduction " of door and window are exactly an important problem.
Project solar energy on the earth surface in, can be divided into three parts by its wavelength, i.e. ultraviolet ray, visible light and infrared rays.Because the needs of building glass daylighting need glass that visible light transmissivity is preferably arranged again.The heat preservation and energy conservation effects of glass or form is characterized by sheltering coefficient (Sc) and heat transfer coefficient (U) value usually, and can be by the judgement of these two parameters as the glass energy-saving performance.In general, the Sc value is low, shows that the solar radiation that sees through is less, and thermal insulation is good; The U value is low, shows the less calories that it loses because of different transfer of heat, good heat insulating.
In building energy conservation, building glass is an extremely thin weak and important step that usually more easily ignore for the people.And the many buildings of China are at a large amount of steel sash, aluminum windows that simple glass is housed that use at present, and especially the residential houses door and window still uses conventional clear glass in a large number.On the simple glass safety performance, bring blast or during earthquake disaster to people, can not effectively keep out the injury that blast or shockwave that earthquake disaster produced bring direct injury and glass glass fragment to splash to people; Simultaneously, from energy-conservation aspect, the Sc value of simple glass is higher, and thermal insulation is relatively poor, and energy-efficient performance is poor.
Summary of the invention
The problem that the present invention is directed to above-mentioned existence is improved, and designs a kind of adhering film to glass, and this adhering film to glass has the function of sound insulation preferably, heat insulation, antiultraviolet.
Another object of the present invention provides the production technique of above-mentioned adhering film to glass, and this processing method is simple, and production cost is low, is suitable for suitability for industrialized production.
The objective of the invention is to realize by following scheme:
A kind of adhering film to glass is characterized in that: it is made by curtain coating or extrusion calendaring by glass pad pasting master batch material and PET base-material, glass pad pasting master batch material 8~15 weight parts wherein, polyethylene terephthalate base-material 85~95 weight parts;
Described master batch material is formulated by the composition of following weight part, comprises in the master batch material:
90~99 parts of polyethylene terephthalate base-materials;
Rare earth nano composite oxides 5-50 weight part.
The rare earth nano composite oxides are the Y of 50-100 nanometer by particle diameter
2O
3, ZnO, CeO
2Adopt the in-situ chemical method synthetic with SiO2, wherein Y
2O
3, ZnO, CeO
2, SiO2 weight percentage be respectively 50-90%, 4-20%, 3-20%, 3-10%.
In order to improve the performance of product of the present invention, and help rare earth nano composite oxides and uniform distribution in base-material, before producing masterbatch, the rare earth nano composite oxides are carried out surface activation process, can add coupling agent 0.1-0.3 weight part; Thinner 0.03-0.08 weight part; Dispersion agent 0.1-0.5 weight part.Coupling agent is selected from titanic acid ester or silane; Thinner is selected raw spirit for use; Dispersion agent is selected from one or more any mixing in organic acid and the organic amine, and organic acid comprises caproic acid, laurostearic acid, TETRADECONIC ACID, phenylformic acid and tartrate.Organic amine comprises ethylene dibasic acid esters fat acid acid amides, TAF and erucicamide.
The thickness of pad pasting is 5 microns~300 microns, and the thickness of pad pasting is preferably 50 microns~150 microns.
A kind of working method of adhering film to glass, technological process comprises: the preparation of master batch material and the processing of adhering film to glass:
The proportioning raw materials of adhering film to glass comprises:
Glass pad pasting master batch material 8~15 weight parts;
Polyethylene terephthalate base-material 85~95 weight parts.
Wherein the glass pad pasting master batch material composition comprises:
Polyethylene terephthalate base-material 90~99 weight parts;
Rare earth nano composite oxides 10-50 weight part.
Coupling agent 0.1-0.3 weight part;
Thinner 0.03-0.08 weight part;
Dispersion agent 0.1-0.5 weight part.
The preparation of master batch material: by the proportioning components of above-mentioned master batch material, earlier the rare earth nano composite oxides are added in the stirrer, add coupling agent, thinner, dispersion agent again, high-speed stirring 3~10 minutes; Add polyethylene terephthalate base-material (PET base-material) again, continued high-speed stirring 10~20 minutes, the discharging cooling, the gained mixture adds extruding pelletization in the forcing machine, master batch material;
The processing of adhering film to glass:
Proportioning by master batch material in the above-mentioned adhering film to glass and base-material, to stir in above-mentioned master batch material that makes and the PET base-material adding spice machine, carry out dehumidification treatments then, add in the forcing machine again, extruded stock sends into casting machine by the T pattern or the film that forms desired thickness in the rolling press is prolonged in three roll-ins, again through cooling, traction, side cut, detection, rolling.
The present invention has following advantage compared to existing technology:
The present invention uses the rare earth nano composite oxides and comes the modified poly ester film, makes it to become the adhering film to glass with multiple function, is a kind of novel material, novel process.It can cut much ice in building energy conservation, improvement quality of residents'life, minimizing light, electropollution.
Among the present invention the rare earth nano composite oxides of the specific function that filters out are dispersed in the PET adhering film to glass, and use " mother material " and make the PET masterbatch that contains finite concentration rare earth nano composite oxides earlier, when producing adhering film to glass, masterbatch is evenly added in the PET base-material then.
In order to guarantee that nano rare earth composite oxide is uniformly dispersed in masterbatch, then the rare earth nano composite oxides are carried out coupling agent, dispersant-coated processing earlier, mixing by high speed, the extrusion plasticizing granulation makes it the heat insulating function material and is uniformly dispersed in masterbatch.
The main range of application and the purposes of the adhering film to glass of the present invention's development
1, heat insulation, energy-conservation, the saving electricity charge
Stick this project of one deck 0.15mm product on the door and window of residential building, can be equivalent to the effect of heat insulation of 30cm brick wall, what can stop 50-90% may pass through the interior heat of glass window inlet chamber, stops the thermal radiation more than 50%.
2, sun-proof anti-ultraviolet is good for health
Ultraviolet ray is the major cause that causes floor, carpet, furniture, curtain, artwork weather stain, and this product can intercept the UV-light more than 90%, and this just can save thick curtain, has protected furniture in the room.
3, peep-proof, sound insulation, quiet comfortable
Spy on privacy, THE ANNOYANCE OF NOISE, this is the environment that current resident least wishes, use this product and be affixed on the glass port, just can guarantee neither to influence light and inject indoorly, can clearly see scenery outside window clearly again, but can not spy on indoor secret outside window, create quiet comfortable living environment.Glass curtain wall for heavy construction more needs.
4, automobile heat insulation, computer, mobile phone anti-electromagnetic radiation, adhering film to glass of the present invention can intercept hertzian wave, anti-electromagnetic radiation pollutes.
Embodiment
The invention will be further described below in conjunction with accompanying drawing:
Embodiment 1:
The preparation of glass pad pasting master batch material:;
Polyethylene terephthalate base-material 98kg; Limiting viscosity 0.65
Rare earth nano composite oxides 25kg; (product type: SSDXO-1, these rare earth nano composite oxides are by Shanghai Normal University's development, and are as follows)
Coupling agent (silane) 0.1kg;
Thinner (raw spirit) 0.05kg;
Dispersion agent (erucicamide) 0.3kg.
Preparation process: above-mentioned rare earth nano composite oxides are added in the stirrer, add coupling agent (silane), thinner (raw spirit), dispersion agent (erucicamide), (500 rev/mins) stirred 5 minutes at a high speed.Add the polyethylene terephthalate base-material again, continued high-speed stirring 15 minutes, discharging is cooled to normal temperature, adds to plastify granulation in the extruding granulator again, promptly gets glass pad pasting master batch material.
Embodiment 2:
Described master batch material is formulated by the composition of following weight part, comprises in the master batch material:
Polyethylene terephthalate base-material 90kg;
Rare earth nano composite oxides 15kg.
Titanate coupling agent 0.3kg;
Raw spirit 0.07kg;
Phenylformic acid 0.5kg.
Preparation process is with embodiment 1.
Embodiment 3:
Described master batch material is formulated by the composition of following weight part, comprises in the master batch material:
Polyethylene terephthalate base-material 95kg;
Rare earth nano composite oxides 40kg;
Silane coupling agent 1.5kg;
Raw spirit 0.03kg;
Ethylene dibasic acid esters fat acid acid amides 0.1kg
Preparation process is with embodiment 1.
Embodiment 4:
Described master batch material is formulated by the composition of following weight part, comprises in the master batch material:
Polyethylene terephthalate base-material 98kg;
Rare earth nano composite oxides 25kg,
Coupling agent (titanic acid ester) 0.1kg,
Thinner (raw spirit) 0.05kg,
Dispersion agent TAF (ethylene dibasic acid esters fat acid amide copolymer) 0.3kg, phenylformic acid 0.1kg.
Preparation process is with embodiment 1.
Embodiment 5:
Described master batch material is formulated by the composition of following weight part, comprises in the master batch material:
Polyethylene terephthalate base-material 95kg;
Rare earth nano composite oxides 8kg.
Preparation process: get the rare earth nano composite oxides and add in the stirrer, (500 rev/mins) stirred 8 minutes at a high speed.Add the polyethylene terephthalate base-material again, continued high-speed stirring 18 minutes, discharging is cooled to normal temperature, adds to plastify granulation in the extruding granulator again, promptly gets glass pad pasting master batch material.
Embodiment 6: the production of adhering film to glass
Prescription |
Master batch material consumption (kg) |
Polyethylene terephthalate base-material consumption (kg) |
Prescription one |
10 (embodiment 1 preparations) |
90 |
Prescription two |
8 (embodiment 2 preparations) |
92 |
Prescription three |
5 (embodiment 3 preparations) |
95 |
Prescription four |
15 (embodiment 4 preparations) |
85 |
Prescription five |
12 (embodiment 5 preparations) |
88 |
Respectively by above-mentioned prescription, with master batch material and polyethylene terephthalate (limiting viscosity 0.6-0.8), add in the spice machine and stir, carry out dehumidification treatments then, add in the forcing machine again, extruded stock sends into casting machine by the T pattern or the film that rolls into desired thickness in the rolling press is prolonged in three roll-ins, again through cooling, traction, side cut, detection, rolling.