CN101293584A - Container and assembly technique - Google Patents
Container and assembly technique Download PDFInfo
- Publication number
- CN101293584A CN101293584A CNA2007101009713A CN200710100971A CN101293584A CN 101293584 A CN101293584 A CN 101293584A CN A2007101009713 A CNA2007101009713 A CN A2007101009713A CN 200710100971 A CN200710100971 A CN 200710100971A CN 101293584 A CN101293584 A CN 101293584A
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- Prior art keywords
- top board
- freight container
- laterally
- welding
- assembly technology
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000003466 welding Methods 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 31
- 239000003973 paint Substances 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 239000002893 slag Substances 0.000 claims abstract description 7
- 238000005516 engineering process Methods 0.000 claims description 41
- 238000005507 spraying Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 12
- 238000009408 flooring Methods 0.000 claims description 8
- 239000002390 adhesive tape Substances 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 239000004922 lacquer Substances 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract 2
- 238000002372 labelling Methods 0.000 abstract 1
- 238000010422 painting Methods 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention provides a container, comprising a container door, a side wall, a container bottom, a top plate and a top side beam which is arranged on the top of the side wall; the top plate is fixedly bonded onto the upper surface of the top side beam. The containing assembly process comprises total assembly, total assembly welding, cleaning the welding slag, sanding the whole container, paint coating, labelling, floor installation, paving part installation and all working procedures of detection; the total assembly comprises the installation of the side wall, the container bottom and the container door; the top plate installation procedure is carried out after the total assembly, total assembly welding, cleaning welding slag, sanding the whole container, paint coating and floor installation are completed, namely, the detection working procedure is carried out after the top plate is fixedly bonded onto the top side beam and the top plate installation working procedure is completed. The container has the advantages of high welding quality, convenient painting, low cost, high production efficiency and good rigidity, etc.
Description
Technical field
The present invention relates to a kind of transportation device, especially relevant with a kind of freight container and assembly technology thereof.
Background technology
All the time, make in the industry at freight container, container structure is basic identical, the top board of freight container normally is welded in top beam of laterally, the freight container assembly technology is also basic identical, as shown in Figure 1, the freight container assembly technology of known technology carries out following operation usually successively: general assembly--spraying of general assembly welding-top board welding-cleaning welding slag-FCL sanding-zinc powder lacquer-inside and outside spray paint-levelling-oven dry-decals-flooring nail-lock floor pin that--auxiliary installation--trickle check--outlet is checked.
In prior art general assembly operation, comprise sidewall, case at the bottom of, the installation of chamber door, top board, top board is the last welding sequence of closed box.Spray paint in FCL sanding, the case, all operations in case such as floor installation, be subjected to space constraint in the case, be difficult to realize automation mechanized operation.
In order to save the energy, improve the sanding degree of uniformity, the outer pneumatic sanding of case is progressively changing the automatic electric sanding into.But because the restriction on case top, the automatic electric sanding is difficult to realize in the freight container assembly technology of prior art.
In addition, since 06 year, along with case east to the increasing day by day of spray paint in the case thickness and degree of uniformity requirement, paint price constantly soaring, improve coating quality and reduce the paint loss extremely important, significant for controlling cost.
Moreover the wood covering installation is that the workman carries wood covering in case in the known technology, finishes by the lifting bed board machine automatic lowering of bottom.But for the different box of bottom cross beam spacing, each thread-changing all will be readjusted the set spacing of elevator, its loss man-hour; The labour intensity that the while workman carries the floor is big especially.
As known from the above, in the freight container assembly technology, have the cost control difficulty at present, work under bad environment, labour intensity reach undesirable elements such as production security difference greatly.Under the situation of the non-style of opening of casing, improve above situation DeGrain by improving technology, be necessary to improve the captive joint mode of top board and the top board mounting process in the freight container assembling for this reason.
Summary of the invention
The object of the present invention is to provide a kind of freight container and assembly technology thereof, can reach and improve working environment, reduce labor intensity, guarantee safety of operation, purpose such as control cost.
Purpose of the present invention realizes in the following manner: freight container of the present invention, comprise chamber door, sidewall, case at the bottom of, the top beam of laterally on top board and sidewall top, described top board is adhesively fixed in the top beam of laterally upper surface.
Freight container of the present invention, described top board are welding formula top board, lock by rivet at the overlapping part of welding weld seam and top beam of laterally.
Freight container of the present invention, the width of the faying surface of described top board and described top beam of laterally are 10mm to 25mm.
Freight container of the present invention, the width of the faying surface of described top board and described top beam of laterally are 19mm.
Freight container assembly technology of the present invention, comprise that install on general assembly, general assembly welding, cleaning welding slag, FCL sanding, paint spraying, decals, floor, each operation is installed and checked to auxiliary, at the bottom of described general assembly comprises sidewall, case, the installation of chamber door, after installing, the floor carries out the top board installation procedure, be about to the top board bonding and be fixed in top beam of laterally, the operation of testing after the top board installation procedure.
Freight container assembly technology of the present invention, described top board installation procedure comprises, roof perimeter is clung with adhesive tape, and top board is carried out the operation of surfaces externally and internally paint spraying.
Freight container assembly technology of the present invention, described top board are welding formula top board, and described operation also comprises, lock by rivet at the overlapping part of welding weld seam and top beam of laterally, and seal with sealing at rivet and welding commissure.
Freight container assembly technology of the present invention, the width of described adhesive tape are 10-25mm, and promptly the width of the faying surface of top board and top beam of laterally is 10-25mm.
Freight container assembly technology of the present invention, described paint spraying operation comprise zinc powder lacquer spraying, inside and outside spray paint, levelling, dry each operation, described floor installation procedure comprises flooring and lock floor pin operation, and described inspection process comprises trickle check and outlet inspection process.
Freight container assembly technology of the present invention, described FCL sanding operation is finished by automatic electric sanding in the case in the case, and described paint spraying operation is finished by automatic static spray mode in the case, and flooring and lock floor pin operation are finished by robot or manipulator.
Beneficial effect of the present invention is:
Compared with prior art, after top board adopted the bonding fixed form and changes the top board mounting process into technique for sticking, the freight container assembly process was in open-top substantially, for be subjected to originally condition restriction can not improved manufacturing and technology all become possibility.
Freight container of the present invention in its assembly technology, has been realized automatic electric sanding in the FCL.If there is not the case top, in case, just can use the automatic electric sanding equally, can improve sanding quality, energy savings, improve workman's operating environment in the case.
Freight container of the present invention, in its assembly technology, because operation under open environment, automatic-spraying is with regard to the outer auto spray painting of similar case in the case, and shower nozzle slides up and down, and relies on the casing reach to finish auto spray painting in the case.Because of having realized in the case static spray automatically, greatly reduce the paint cost, improved coating quality, reduced workman 3-5 people, reduced the potential safety hazard of hand spray in workman's case simultaneously, more improved working environment.
Freight container of the present invention in its assembly technology, owing to not having to carry out the flooring operation under the environment of top board, just can introduce mechanical hand from the top, comes in conveyance wood covering and the direct shop cartonning.It can reduce artificial 4 people, also reduces labor strength.
Description of drawings
Fig. 1 is the freight container assembly technology diagram of circuit of known technology;
Fig. 2 is a freight container assembly technology diagram of circuit of the present invention;
Fig. 3 is adhered to the scheme drawing of top beam of laterally for the top board of freight container of the present invention and assembly technology thereof.
The specific embodiment
The invention will be further described below in conjunction with the accompanying drawings and the specific embodiments.Wherein, Fig. 2 is a freight container assembly technology diagram of circuit of the present invention; Fig. 3 is adhered to the scheme drawing of top beam of laterally for the top board of freight container of the present invention and assembly technology thereof.
As shown in Figures 2 and 3, freight container of the present invention, the top beam of laterally 1 that comprises chamber door, sidewall, top board 2 and sidewall top, top board 2 is adhesively fixed in top beam of laterally 1 upper surface, top beam of laterally 1 can be the square tube girder of square sectional, its thickness can be 3.2mm, 3.0mm or 2.3mm, and the foursquare length of side in cross section is generally 60mm.
Described sidewall surrounds on four sides, and with the common inner space that forms freight container at the bottom of top board, the case, described top beam of laterally can be the integrated top beam of laterally of sidewall, also can be the top beam of laterally that is attached to the sidewall top.
As shown in Figure 3, top board 2 is welding formula top board, the polylith corrugated plating can be welded as a whole top board 2, has weld seam 5 between adjacent two corrugated platings, locks by rivet 3 at the welding weld seam 5 and the overlapping part of top beam of laterally 1.The top beam of laterally of each weld seam and both sides respectively has an overlapping part, rivet of riveting at least on each overlapping part.
Freight container of the present invention, the width of the faying surface 4 of top board 2 and top beam of laterally 1 can be preferably 19mm between 10-25mm.
As shown in Figure 2, freight container assembly technology of the present invention, comprise that install on general assembly, general assembly welding, cleaning welding slag, FCL sanding, paint spraying, decals, floor, each operation is installed and checked to auxiliary, at the bottom of general assembly comprises sidewall, case, the installation of chamber door, do not comprise the installation of top board, after finishing general assembly, general assembly welding, cleaning welding slag, FCL sanding, paint spraying, floor installation, carry out the top board installation procedure, be about to the top board bonding and be fixed in top beam of laterally, the operation of testing after the top board installation procedure.Inspection process comprises trickle check and outlet check.
Freight container assembly technology of the present invention, the top board installation procedure can be refined as:
Step (1): top board 2 peripheries are clung with adhesive tape;
Step (2): top board 2 is carried out the operation of surfaces externally and internally paint spraying;
Step (3): by tool locating, compress top board 2 and top beam of laterally 1, make top board 2 bondings be fixed in top beam of laterally 1.
Freight container assembly technology of the present invention, when top board 2 was welding formula top board, after step (3) was finished, described operation also comprised:
Step (4): lock by rivet 3 at the welding weld seam 5 and the overlapping part of top beam of laterally 1;
Step (5): seal with sealing at rivet 3 and welding weld seam 5 places.
For the top board installation procedure, for step (1), preferred embodiment is, use Acrylic Foam Tape, it simultaneously is bonded in the top board inside face, then to finish paint and outer finish paint in the top board spraying, in step (3), top board is bonded in top beam of laterally after tearing the sticker of another side off.Also can not use Acrylic Foam Tape, and directly adhesion agent is applied in being in contact with one another on the face of top board or top beam of laterally, and realize bonding process.Also can use other adhesive tapes or the adhesion agent that to realize the object of the invention.
In step (4), also can use Huck-bolt will weld the overlapping part locking of weld seam and top beam of laterally.
Freight container assembly technology of the present invention, the width of adhesive tape is 10-25mm described in the step (1), promptly the width of the faying surface 4 of top board and top beam of laterally is 10-25mm, is preferably 19mm.In a preferred embodiment, can be with the periphery of top board, the Acrylic Foam Tape wide with 19mm clings, and carries out subsequent step then.
As shown in Figure 2, in the preferred embodiment of freight container assembly technology of the present invention, carry out general assembly, general assembly welding, cleaning welding slag, FCL sanding, the spray of zinc powder lacquer, levelling, oven dry, decals, flooring, lock floor pin and auxiliary installation procedure before the described top board installation procedure successively, after the top board installation procedure, carry out trickle check and outlet inspection process successively.
The operation of decals is included in the sign that the state-set standard that is sticked on the freight container, enterprise's required standard and case east require; The auxiliary installation procedure comprises freight container auxiliaries such as gasket, locking bar, ventilator are installed.
Decals and auxiliary installation procedure and can carry out before top board is installed also can carry out after top board is installed.
At freight container assembly technology of the present invention, FCL sanding operation can be finished by automatic electric sanding in the case in the case, and zinc powder lacquer spray operation can be finished by automatic static spray mode in the case, and flooring and lock floor pin operation can be finished by robot or manipulator.
Freight container of the present invention and assembly technology thereof, each parts of its casing bear pressure and meet relevant national standard through check.
Freight container of the present invention and assembly technology thereof have reached the purpose of improving working environment, reduction labour intensity, assurance safety of operation and controlling cost.
Above-described only is preferable possible embodiments of the present invention; described embodiment is not in order to limit scope of patent protection of the present invention; therefore the equivalent structure done of every utilization specification sheets of the present invention and accompanying drawing content changes, and in like manner all should be included in protection scope of the present invention.
Claims (10)
1. freight container, comprise chamber door, sidewall, case at the bottom of, the top beam of laterally on top board and sidewall top, it is characterized in that: described top board is adhesively fixed in the top beam of laterally upper surface.
2. freight container as claimed in claim 1 is characterized in that: described top board is a welding formula top board, locks by rivet at the overlapping part of welding weld seam and top beam of laterally.
3. freight container as claimed in claim 1 or 2 is characterized in that: the width of the faying surface of described top board and described top beam of laterally is 10mm to 25mm.
4. freight container as claimed in claim 1 or 2 is characterized in that: the width of the faying surface of described top board and described top beam of laterally is 19mm.
5. freight container assembly technology, comprise that install on general assembly, general assembly welding, cleaning welding slag, FCL sanding, paint spraying, decals, floor, each operation is installed and checked to auxiliary, at the bottom of described general assembly comprises sidewall, case, the installation of chamber door, it is characterized in that: carry out the top board installation procedure after install on the floor, be about to the top board bonding and be fixed in top beam of laterally, the operation of testing after the top board installation procedure.
6. freight container assembly technology as claimed in claim 5 is characterized in that, described top board installation procedure comprises, roof perimeter is clung with adhesive tape, and top board is carried out the operation of surfaces externally and internally paint spraying.
7. freight container as claimed in claim 6 and assembly technology thereof is characterized in that, described top board is a welding formula top board, and described operation also comprises, lock by rivet at the overlapping part of welding weld seam and top beam of laterally, and seal with sealing at rivet and welding commissure.
8. freight container assembly technology as claimed in claim 6 is characterized in that: the width of described adhesive tape is 10-25mm, and promptly the width of the faying surface of top board and top beam of laterally is 10-25mm.
9. freight container assembly technology as claimed in claim 6, it is characterized in that: described paint spraying operation comprise zinc powder lacquer spraying, inside and outside spray paint, levelling, dry each operation, described floor installation procedure comprises flooring and lock floor pin operation, and described inspection process comprises trickle check and outlet inspection process.
10. freight container assembly technology as claimed in claim 9, it is characterized in that: described FCL sanding operation is finished by automatic electric sanding in the case, described paint spraying operation is finished by automatic static spray mode in the case, and flooring and lock floor pin operation are finished by robot or manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101009713A CN101293584A (en) | 2007-04-28 | 2007-04-28 | Container and assembly technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101009713A CN101293584A (en) | 2007-04-28 | 2007-04-28 | Container and assembly technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101293584A true CN101293584A (en) | 2008-10-29 |
Family
ID=40064193
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007101009713A Pending CN101293584A (en) | 2007-04-28 | 2007-04-28 | Container and assembly technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101293584A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767696B (en) * | 2009-01-07 | 2012-05-30 | 胜狮货柜技术研发（上海）有限公司 | Side wall of container and manufacturing method thereof |
| CN107856008A (en) * | 2017-09-16 | 2018-03-30 | 合肥惠科金扬科技有限公司 | A kind of processing method of the Buffer Unit of substrate storage equipment |
| CN108622549A (en) * | 2017-03-20 | 2018-10-09 | 中集集团集装箱控股有限公司 | Fragment assembled container and its method of manufacturing technology |
| CN111301982A (en) * | 2019-11-12 | 2020-06-19 | 深圳中集智能科技有限公司 | Synchronous beat system and control method for container production factory |
| CN113909819A (en) * | 2021-10-22 | 2022-01-11 | 广东中辉绿建移动房屋科技有限公司 | Automatic production method and production line for packaging type shipping boxes |
-
2007
- 2007-04-28 CN CNA2007101009713A patent/CN101293584A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767696B (en) * | 2009-01-07 | 2012-05-30 | 胜狮货柜技术研发（上海）有限公司 | Side wall of container and manufacturing method thereof |
| CN108622549A (en) * | 2017-03-20 | 2018-10-09 | 中集集团集装箱控股有限公司 | Fragment assembled container and its method of manufacturing technology |
| CN108622549B (en) * | 2017-03-20 | 2021-10-22 | 中集集团集装箱控股有限公司 | Piece-by-piece assembled container and manufacturing process thereof |
| CN107856008A (en) * | 2017-09-16 | 2018-03-30 | 合肥惠科金扬科技有限公司 | A kind of processing method of the Buffer Unit of substrate storage equipment |
| CN111301982A (en) * | 2019-11-12 | 2020-06-19 | 深圳中集智能科技有限公司 | Synchronous beat system and control method for container production factory |
| CN113909819A (en) * | 2021-10-22 | 2022-01-11 | 广东中辉绿建移动房屋科技有限公司 | Automatic production method and production line for packaging type shipping boxes |
| CN113909819B (en) * | 2021-10-22 | 2022-06-03 | 广东中辉绿建移动房屋科技有限公司 | Automatic production method and production line for packaging type shipping boxes |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Open date: 20081029 |