CN101288931A - Zero clearance blade producing method of shaping press cutting mold - Google Patents
Zero clearance blade producing method of shaping press cutting mold Download PDFInfo
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- CN101288931A CN101288931A CNA200810099356XA CN200810099356A CN101288931A CN 101288931 A CN101288931 A CN 101288931A CN A200810099356X A CNA200810099356X A CN A200810099356XA CN 200810099356 A CN200810099356 A CN 200810099356A CN 101288931 A CN101288931 A CN 101288931A
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Abstract
The present invention discloses a manufacturing method for a zero-clearance blade of a molded punching die, which comprises the following procedures such as mold surface rough processing, processing welding slot on a blade part, finishing mold surface by a digital control machine tool, finishing a blade by the digital control machine tool, assembly, shearing the blade, etc. The manufacturing method of the present invention effectively solves the defects of the traditional process to lead the blade clearance of compound die punching to achieve 'zero' standard really and completely, which has the advantages of tight assembly, high blade strength, balanced stress and longer service life. The tangent plane of punched products is clean and tidy without wire drawing.
Description
Technical field:
The present invention relates to a kind of edge of a knife preparation method of molding press cutting mold.
Background technology:
Up to now, the hardness of the heat pressing and molding mold molding press cutting edge of a knife does not have effective control method, and all being usually increases hardness by other material of welding-on, adopts line cutting or CNC processing back to be finished by hand-fitting.Skilled pincers worker needs 4 to 6 repairs that just can finish one pair of edge of a knife working day usually, and the matched moulds process is consuming time takes a lot of work, and edge of a knife gap inequality, fineness is not high, service life short.The edge of a knife often occurs and collapse scarce soldering, repair phenomenon repeatedly, controllability is not strong in the production, inefficiency, and die-cut product is not to the utmost dripping, and the wire drawing phenomenon is serious.
Summary of the invention:
The object of the present invention is to provide a kind of concavo-convex mould edge of a knife to cooperate closely, the Zero clearance blade producing method of molding press cutting mold of die-cut product tangent plane neatly and orderly, no wire drawing.
Technical solution of the present invention is:
A kind of Zero clearance blade producing method of molding press cutting mold is characterized in that: comprise the following steps:
(1) profile roughing: at three die faces of roughing above the machining center, the monolateral 0.5-1mm allowance that stays;
(2) edge of a knife position processing welding groove: process welding groove along edge of a knife track after the profile roughing;
(3) Digit Control Machine Tool fine finishining profile: at first fine finishining is carried out in the bottom surface of mould with Digit Control Machine Tool, fine finishining profile then, the edge of a knife partly need stay the allowance of monolateral 0.1～0.2mm, and four technology guide pillar holes also need to stay the allowance of monolateral 0.1～0.2mm;
(4) the Digit Control Machine Tool fine finishining edge of a knife: must process respectively punch-die with Digit Control Machine Tool, process the die edge of a knife earlier, in the actual size of the machine testing edge of a knife, the punch edge of a knife detects the shearing surplus that data are stayed monolateral 0.01-0.05mm according to die after finishing; All technology guide pillar holes must with the synchronous clamping fine finishining of the edge of a knife up and down;
(5) assembling, the shearing edge of a knife: with the technology guide pillar is the guidance system that reference for assembling is assembled whole secondary mould, the spacing technology pad that is higher than edge of a knife penetraction depth by configuration of the height of technology guide pillar carries out, reduce the gross thickness of pad in the shearing gradually, after every shearing once the iron filings of a preceding shearing blanking are removed, adjusted successively till the complete matched moulds of the convex-concave edge of a knife.
In the step (2), during the processing welding groove, use R4 ball cutter.
In the step (2), the wide of welding groove is 6～10mm, and the degree of depth is 4～6mm.
Digit Control Machine Tool in the step (3) is a three axis numerically controlled machine, and the Digit Control Machine Tool in the step (5) is a five-axle number control machine tool.
In the step (5), the thickness of pad has 0.2,0.3,0.5, several specifications of 1mm.
In the step (5), every shearing once back is removed the iron filings of a preceding shearing blanking with oilstone.
Die edge of a knife welding material adopts SKD11, thickness 4-5mm; Punch edge of a knife material is a charcoal steel among the S45H.
Die hardness is greater than punch hardness, and concavo-convex mould edge of a knife difference of hardness remains on Rockwell 8～12 degree.
Die hardness is HRC54～58, and punch hardness is HRC (Rockwell hardness) 44～48.
No matter the present invention all has controllability from still join processes such as mould with material, technology, and its standard and effect all can directly be expected.Solved the disadvantage of traditional handicraft effectively, made the die-cut edge of a knife gap of matched moulds really all reach " zero " standard, cooperated closely, edge of a knife intensity height, stress equalization, longer service life, die-cut product tangent plane neatly and orderly, no wire drawing.
The invention will be further described below in conjunction with embodiment.
The specific embodiment:
A kind of Zero clearance blade producing method of molding press cutting mold comprises the following steps:
(1) profile roughing: at three die faces of roughing above the machining center, the monolateral 0.5-1mm allowance that stays;
(2) edge of a knife position processing welding groove: use R4 ball cutter along edge of a knife track processing welding groove after the profile roughing, the wide of welding groove is 6～10mm, and the degree of depth is 4～6mm.
(3) three axis numerically controlled machine fine finishining profile: at first fine finishining is carried out in the bottom surface of mould with three axis numerically controlled machine, fine finishining profile then, the edge of a knife partly need stay the allowance of monolateral 0.1～0.2mm, and four technology guide pillar holes also need to stay the allowance of monolateral 0.1～0.2mm;
(4) the five-axle number control machine tool fine finishining edge of a knife: must process respectively punch-die with five-axle number control machine tool, process the die edge of a knife earlier, in the actual size of the machine testing edge of a knife, the punch edge of a knife detects the shearing surplus that data are stayed monolateral 0.01-0.05mm according to die after finishing; All technology guide pillar holes must with the synchronous clamping fine finishining of the edge of a knife up and down;
(5) assembling, the shearing edge of a knife: with the technology guide pillar is the guidance system that reference for assembling is assembled whole secondary mould, the spacing technology pad that is higher than edge of a knife penetraction depth by configuration of the height of technology guide pillar carries out, reduce the gross thickness of pad in the shearing gradually, every shearing once back is removed the iron filings of a preceding shearing blanking with oilstone, adjusts successively till the complete matched moulds of the convex-concave edge of a knife.
In the step (5), the thickness of pad has 0.2,0.3,0.5, several specifications of 1mm.Die edge of a knife welding material adopts SKD11, thickness 4-5mm; Punch edge of a knife material is a charcoal steel among the S45H.Die hardness is greater than punch hardness, and concavo-convex mould edge of a knife difference of hardness remains on Rockwell 8～12 degree.Die hardness is HRC54～58, and punch hardness is HRC (Rockwell hardness) 44～48.
Die trial: can carry out the die-cut test of product behind the matched moulds, but also the trial cut of unusable paper or fabric lining is judged the shear effect of the edge of a knife.
Use: in ordinary production, must heat the water route of die, make it, thereby allow the die edge of a knife produce slight clearance, be convenient to die-cut and separation than the high 5-10C of plug temperature with die heater.
Claims (9)
1, a kind of Zero clearance blade producing method of molding press cutting mold is characterized in that: comprise the following steps:
(1) profile roughing: at three die faces of roughing above the machining center, the monolateral 0.5-1mm allowance that stays;
(2) edge of a knife position processing welding groove: process welding groove along edge of a knife track after the profile roughing;
(3) Digit Control Machine Tool fine finishining profile: at first fine finishining is carried out in the bottom surface of mould with Digit Control Machine Tool, fine finishining profile then, the edge of a knife partly need stay the allowance of monolateral 0.1～0.2mm, and four technology guide pillar holes also need to stay the allowance of monolateral 0.1～0.2mm;
(4) the Digit Control Machine Tool fine finishining edge of a knife: must process respectively punch-die with Digit Control Machine Tool, process the die edge of a knife earlier, in the actual size of the machine testing edge of a knife, the punch edge of a knife detects the shearing surplus that data are stayed monolateral 0.01-0.05mm according to die after finishing; All technology guide pillar holes and the synchronous clamping fine finishining of the edge of a knife up and down;
(5) assembling, the shearing edge of a knife: with the technology guide pillar is the guidance system that reference for assembling is assembled whole secondary mould, the spacing technology pad that is higher than edge of a knife penetraction depth by configuration of the height of technology guide pillar carries out, reduce the gross thickness of pad in the shearing gradually, after every shearing once the iron filings of a preceding shearing blanking are removed, adjusted successively till the complete matched moulds of the convex-concave edge of a knife.
2, the Zero clearance blade producing method of molding press cutting mold according to claim 1 is characterized in that: in the step (2), during the processing welding groove, use R4 ball cutter.
3, the Zero clearance blade producing method of molding press cutting mold according to claim 1 and 2 is characterized in that: in the step (2), the wide of welding groove is 6～10mm, and the degree of depth is 4～6mm.
4, the Zero clearance blade producing method of molding press cutting mold according to claim 1 and 2 is characterized in that: the Digit Control Machine Tool in the step (3) is a three axis numerically controlled machine, and the Digit Control Machine Tool in the step (5) is a five-axle number control machine tool.
5, the Zero clearance blade producing method of molding press cutting mold according to claim 1 and 2 is characterized in that: in the step (5), the thickness of pad has 0.2,0.3,0.5, several specifications of 1mm.
6, the Zero clearance blade producing method of molding press cutting mold according to claim 1 and 2 is characterized in that: in the step (5), every shearing once back is removed the iron filings of a preceding shearing blanking with oilstone.
7, the Zero clearance blade producing method of molding press cutting mold according to claim 1 and 2 is characterized in that: die edge of a knife welding material adopts SKD11, thickness 4-5mm; Punch edge of a knife material is a charcoal steel among the S45H.
8, the Zero clearance blade producing method of molding press cutting mold according to claim 1 and 2 is characterized in that: die hardness is greater than punch hardness, and concavo-convex mould edge of a knife difference of hardness remains on Rockwell 8～12 degree.
9, the Zero clearance blade producing method of molding press cutting mold according to claim 8 is characterized in that: die hardness is HRC54～58, and punch hardness is HRC44～48.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN200810099356A CN100586637C (en) | 2008-05-06 | 2008-05-06 | Zero clearance blade producing method of shaping press cutting mold |
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| CN200810099356A CN100586637C (en) | 2008-05-06 | 2008-05-06 | Zero clearance blade producing method of shaping press cutting mold |
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| CN101288931A true CN101288931A (en) | 2008-10-22 |
| CN100586637C CN100586637C (en) | 2010-02-03 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303223A (en) * | 2011-08-31 | 2012-01-04 | 东睦(江门)粉末冶金有限公司 | Process flow for machining lower punching die |
| CN102866638A (en) * | 2012-10-22 | 2013-01-09 | 天津商业大学 | Double-turntable five-axis numerical control machine tool virtual assembling and numerical control machining simulation method |
| CN103934347A (en) * | 2014-04-17 | 2014-07-23 | 东南（福建）汽车工业有限公司 | Method for realizing chipless shearing on basis of automobile sheet metal stamping and shearing die |
| CN104325264A (en) * | 2014-10-27 | 2015-02-04 | 苏州广型模具有限公司 | Process method for directly forming mold |
| CN104439997A (en) * | 2014-10-27 | 2015-03-25 | 苏州广型模具有限公司 | Method for quickly manufacturing metal mold |
| CN105689491A (en) * | 2016-04-21 | 2016-06-22 | 无锡吉兴汽车声学部件科技有限公司 | Knife edge structure of passenger car punching die |
| CN105921592A (en) * | 2016-05-05 | 2016-09-07 | 无锡麟合精密合金制品有限公司 | Cutting machining method for non-standard part |
| CN105945653A (en) * | 2016-05-05 | 2016-09-21 | 无锡麟合精密合金制品有限公司 | Cutting mold for inner edges of nonstandard parts |
| CN106017209A (en) * | 2016-06-02 | 2016-10-12 | 季长强 | Manufacturing method of bronze sword |
| CN106694683A (en) * | 2016-12-19 | 2017-05-24 | 宁德聚能动力电源系统技术有限公司 | Blanking and cutting die for ultrathin parts and modular cutting die forming process thereof |
| CN109433904A (en) * | 2016-12-13 | 2019-03-08 | 马鞍山市欧姆科技发展有限公司 | A kind of processing method of channel steel fluting bending sub-assembly |
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| CN102350461B (en) * | 2011-07-19 | 2013-07-17 | 奇瑞汽车股份有限公司 | Method for adjusting gaps after quenching of die forging inserts |
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2008
- 2008-05-06 CN CN200810099356A patent/CN100586637C/en active Active
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102303223A (en) * | 2011-08-31 | 2012-01-04 | 东睦(江门)粉末冶金有限公司 | Process flow for machining lower punching die |
| CN102303223B (en) * | 2011-08-31 | 2013-04-10 | 东睦(江门)粉末冶金有限公司 | Process flow for machining lower punching die |
| CN102866638A (en) * | 2012-10-22 | 2013-01-09 | 天津商业大学 | Double-turntable five-axis numerical control machine tool virtual assembling and numerical control machining simulation method |
| CN103934347A (en) * | 2014-04-17 | 2014-07-23 | 东南（福建）汽车工业有限公司 | Method for realizing chipless shearing on basis of automobile sheet metal stamping and shearing die |
| CN104325264A (en) * | 2014-10-27 | 2015-02-04 | 苏州广型模具有限公司 | Process method for directly forming mold |
| CN104439997A (en) * | 2014-10-27 | 2015-03-25 | 苏州广型模具有限公司 | Method for quickly manufacturing metal mold |
| CN105689491A (en) * | 2016-04-21 | 2016-06-22 | 无锡吉兴汽车声学部件科技有限公司 | Knife edge structure of passenger car punching die |
| CN105921592A (en) * | 2016-05-05 | 2016-09-07 | 无锡麟合精密合金制品有限公司 | Cutting machining method for non-standard part |
| CN105945653A (en) * | 2016-05-05 | 2016-09-21 | 无锡麟合精密合金制品有限公司 | Cutting mold for inner edges of nonstandard parts |
| CN105945653B (en) * | 2016-05-05 | 2018-07-06 | 无锡麟合精密合金制品有限公司 | A kind of cutting dies of shop parts inner edge |
| CN106017209A (en) * | 2016-06-02 | 2016-10-12 | 季长强 | Manufacturing method of bronze sword |
| CN109433904A (en) * | 2016-12-13 | 2019-03-08 | 马鞍山市欧姆科技发展有限公司 | A kind of processing method of channel steel fluting bending sub-assembly |
| CN109433904B (en) * | 2016-12-13 | 2020-05-08 | 马鞍山市欧姆科技发展有限公司 | Processing method of channel steel slotting and bending assembly |
| CN106694683A (en) * | 2016-12-19 | 2017-05-24 | 宁德聚能动力电源系统技术有限公司 | Blanking and cutting die for ultrathin parts and modular cutting die forming process thereof |
| CN106694683B (en) * | 2016-12-19 | 2018-09-18 | 宁德聚能动力电源系统技术有限公司 | A kind of ultra-thin part punching cutting die and its module cutting die moulding process |
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| CN100586637C (en) | 2010-02-03 |
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Address after: 226557, Nantong City, Jiangsu province Rugao City South streets Shen Shen village 1 sets Patentee after: NANTONG CHAODA MACHINERY AND TECHNOLOGY CO., LTD. Address before: 226557 Shen Xu village, Taoyuan Town, Jiangsu, Rugao Patentee before: Nantong Chaoda Machine Science & Technology Co., Ltd. |