CN101264633A - Method for manufacturing artificial stone with natural stone veins - Google Patents
Method for manufacturing artificial stone with natural stone veins Download PDFInfo
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- CN101264633A CN101264633A CNA2007100864719A CN200710086471A CN101264633A CN 101264633 A CN101264633 A CN 101264633A CN A2007100864719 A CNA2007100864719 A CN A2007100864719A CN 200710086471 A CN200710086471 A CN 200710086471A CN 101264633 A CN101264633 A CN 101264633A
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Abstract
The invention relates to a manufacturing method for man-made stone with natural stone texture, comprising a plurality of steps: crushing stone materials into gravels; after the gravel is mixed and stirred with the prescription materials, putting the mixture and pigment into a die by the way of blanking for a plurality of times; the mixture is pressed to form after the wire-drawing treatment, thus obtaining the man-made stone with natural stone texture after sawing, processing and cutting.
Description
Technical field
The present invention is relevant a kind of preparing artificial stone, refers to a kind of artificial stone manufacture method of imitated natural bag especially.
Background technology
In building field, the basis of stone material for building, with lithotome widely everybody liked, for example Botticino Classico (Botticino Classico), American aloe (Shell Beige), white (the Taiwan White), APEX cream colour (Dragon Beige) or the like in Taiwan, go into seriously the cause that it is liked, be the lines on the lithotome.
The formation of aforementioned natural bag, cause dried rhizome of rehmannia shake with rock, landmass tomography and crustal movement relevant.Lithotome process atmosphere and hydrosphere cause weathering Erosion and burst apart, or the glued aggtegation of permanent compression and accumulate the stacked sedimentary rock that solidify to form, so natural bag can not duplicate reproduction, and, the coyoting cause exhausts because of pursuing lithotome, market is the influence of atrophy gradually, impels the dealer to research and develop the artificial stone and replaces.
Early stage artificial stone's making flow process 8 is shown in the 10th figure: with the former stone of different mineral resources, in small, broken bits through rubble step 81.Mix whipping step 82 intermixture materials and stir into a fluid.In the whole dump tank tools of blanking step 83.Forming step 84 is shaped to the artificial stone of germule with the vacuum high-pressure mode of vibration, except that for selling the subject matter, more can make artificial stones such as hair plates or tabula rasa from the following step, even further refiningly is artificial stones such as floor or wall material.
Dragsaw step 85 is cut into several pieces hair plates 853 with 851 pairs of germules 852 of saw blade shown in the 11st figure; Procedure of processing 86 is decided thick and grinding and polishing becomes smooth tabula rasa to supply to sell.
Aforementioned tabula rasa can further cut into the product to be processed of various sizes in length and breadth via cutting step 87.Finished product step 88 is the finished product of floor or wall material for product to be processed carry out four limit chamferings.
For addressing the above problem, the present inventor discloses the manufacture method that the simulates natural stone line is provided in the mode of gradation blanking in previous patent of invention of applying for (see also Taiwan patent application case number No. 095144267), though and its bag is very approximate with lithotome, but the space still makes progress on sense organ, and chromatograph is different because of material with the stone interlayer in its processing procedure, may produce the phenomenon of fracture because of tomography when the cutting in the layer place of connecing when layer and interlayer adhere to, how to solve the above problems then is emphasis of the present invention place.
Summary of the invention
Main purpose of the present invention, be to solve the above problems and a kind of preparing artificial stone with natural bag is provided, it is by the processing method of artificial bag processing procedure, with reach make the artificial stone on sense organ more as lithotome, and solve the fault-layer-phenomenon that chromatograph and stone interlayer are produced in the artificial bag processing procedure.
For reaching aforesaid purpose, a kind of preparing artificial stone of the present invention with natural bag, it comprises the making flow process of following simulates natural stone line:
Rubble step: with the former stone rubble that is processed in small, broken bits;
Mix whipping step: rubble is added prescription be mixed into a stone material raw material;
Gradation blanking step: the stone material raw material and the material of the same colour that will mix after stirring are covered with in a mould with the gradation blanking in regular turn of tandem mode, to form at least one stone layer and at least one chromatograph;
The wire drawing treatment step: with a wire-drawing frame with systematicness and be docile and obedient preface through each stone layer and chromatograph and in mould, stir;
Forming step: in vacuum vibration high-pressure molding mode, make in the mould stone layer after wire drawing is handled with chromatograph is shaped to a germule and by mould in the demoulding taking-up;
Dragsaw step: above-mentioned germule dragsaw is become several hair plates;
Procedure of processing: the several hair plates behind the dragsaw form the artificial stone with natural bag through fixed thick corase grind and grinding and polishing.
Preparing artificial stone with natural bag of the present invention, wherein the wire drawing treatment step is that the mould that will be covered with stone layer and chromatograph places one can be parallel to ground and on the chassis that laterally slides, can shake and be parallel to ground with one again and vertically the wire drawing bar that moves of this chassis glide direction be inserted into mold bottom by mould one end that is covered with stone material raw material and look material, and this wire drawing bar can cooperate this chassis and in mould with systematicness and be docile and obedient preface through each stone layer and chromatograph and in mould, stir.
Preparing artificial stone with natural bag of the present invention wherein also can include:
Cutting step: cutting above-mentioned artificial stone after procedure of processing is handled in length and breadth becomes product to be processed;
Finished product step: above-mentioned product to be processed are carried out four limit chamfering operations, become artificial stones such as floor with natural bag or wall material.
Preparing artificial stone with natural bag of the present invention, wherein, the dragsaw direction of dragsaw step is vertical with the pressure direction of vacuum high-pressure.
On the other hand, the present invention also provides a kind of artificial stone, and it uses aforesaid preparing artificial stone with natural bag to make.
The invention has the advantages that, the artificial stone who uses method of the present invention to make, can make on the one hand made artificial stone on the sense organ of its lines more like lithotome, in addition the aspect can make between the stone layer of stone material and the chromatograph layer better with the tack of layer, can avoid causing the phenomenon of careless fracture when cutting.
Description of drawings
Fig. 1 makes flow chart for artificial stone of the present invention.
Fig. 2 is a gradation blanking step schematic diagram of the present invention.
Fig. 3 finishes side view for gradation blanking of the present invention.
Fig. 4 finishes vertical view for gradation blanking of the present invention.
Fig. 5 is a wire-drawing frame action schematic diagram of the present invention.
Fig. 6 stirs displacement diagram for wire drawing bar of the present invention in mould.
Fig. 7 is the bag schematic top plan view after wire drawing of the present invention is handled.
Fig. 8 is a germule dragsaw schematic diagram of the present invention.
Fig. 9 handles schematic top plan view for the second embodiment wire drawing of invention.
Figure 10 is that the artificial stone who commonly uses makes schematic flow sheet.
Figure 11 is the germule dragsaw schematic diagram of commonly using.
The specific embodiment
More than be preferred embodiment of the present invention and design drawing, only preferred embodiment and design drawing only illustrate, be not to be used to limit interest field of the present invention, all with equalization technological means or be the interest field that contained of claim content and implementer, all do not break away from category of the present invention and be applicant's interest field.
See also Fig. 1 to Fig. 8, be the selected example structure of the present invention shown in the figure, this only uses for explanation, is not subjected to the restriction of this kind structure in patent application.
Present embodiment provides a kind of preparing artificial stone 1 with natural bag, and as shown in Figure 1, it comprises:
One, rubble 11 steps: the former stone of the different mineral resources of selecting and purchasing, the rubble of the various particle diameters of one-tenth in small, broken bits respectively according to characteristic such as its decorative pattern, color, size.
Two, mix stirring 12 steps: rubble mixing formula agent material is stirred into a stone material raw material, this agent material can be adhesive, filler or the similar bonding agent material that fills up, wherein, this adhesive is implemented with resin, cement or the two mixing, this filler is implemented with glass dust, silica flour, Paris white etc., and this resin is implemented with one of unsaturated polyester resin or epoxy resin.
Three, gradation blanking 13 steps:, to shown in Figure 4 stone material raw material and the look material that mixes after stirring is covered with in a mould 2 with the gradation blanking in regular turn of tandem mode as Fig. 2, to form at least one stone layer 3 and at least one chromatograph 4.
Four, 14 steps are handled in wire drawing: see also Fig. 5, the mould 2 that will be covered with stone layer 3 and chromatograph 4 in this step places one can be parallel to ground and on the chassis 5 that laterally slides, can shake and be parallel to ground with one again and vertically the wire drawing bar 6 that moves of this chassis glide direction be inserted into mould 2 bottoms by mould one end that is covered with stone material raw material and look material, and this wire drawing bar 6 can cooperate this chassis 5 and in mould with systematicness and be docile and obedient preface and in mould 2, stir through each stone layer 3 and chromatograph 4, in present embodiment, as shown in Figure 6, this wire drawing bar 6 stirs and the bag that presented in forming as Fig. 7 on artificial stone through each stone layer 3 and chromatograph 4 in chassis 5 back and forth with the straight line move mode.
Five, moulding 15 steps: in vacuum vibration high-pressure molding mode, make in the mould 2 the stone layer after wire drawing is handled 3 be shaped to a germule 7 with chromatograph 4 and by mould 2 in demoulding take out.
Six, dragsaw 16 steps: above-mentioned germule 7 dragsaws are become several hair plates 71, and the pressure direction P vertical (as shown in Figure 8) of its dragsaw direction C and vacuum high-pressure.
Seven, processing 17 steps: the hair plates 71 that above-mentioned steps obtains, utilize fixed thick equipment corase grind to set thickness, with milling apparatus grinding and polishing is carried out on the surface again and become smooth tabula rasa, this tabula rasa can directly be sold and give middle and lower reaches manufacturer, is made into for example goods such as furniture, staircase boards.
Eight, cutting step 18: cutting above-mentioned tabula rasa in length and breadth becomes product to be processed;
Nine, finished product goes on foot 19 rapid: above-mentioned product to be processed are carried out four limit chamfering operations, become artificial stone's finished products such as floor with natural bag or wall material.
By above-mentioned preparing artificial stone 1 with natural bag as seen, with wire drawing treatment step 14 for formed tectonic termination between formed stone layer 3 in gradation blanking step 13 back and chromatograph 4, can make on the one hand made artificial stone on the sense organ of its lines more like lithotome, layer is better with the tack of layer between stone layer 3 and the chromatograph 4 in addition, can avoid causing the phenomenon of careless fracture when cutting.
Certainly, still there are many examples in the present invention, therebetween the only variation on the details.See also Fig. 9, it is the second embodiment of the present invention, and wherein in the wire drawing treatment step, this wire drawing bar 6 is to stir in chassis 5 with the waveform displacement mode, and forms the road line as being presented among the figure.
Claims (5)
1. preparing artificial stone with natural bag, it comprises the making flow process of following simulates natural stone line:
Rubble step: with the former stone rubble that is processed in small, broken bits;
Mix whipping step: rubble is added the formula agent material be mixed into a stone material raw material;
Gradation blanking step: the stone material raw material and the material of the same colour that will mix after stirring are covered with in a mould with the gradation blanking in regular turn of tandem mode, to form at least one stone layer and at least one chromatograph;
The wire drawing treatment step: with a wire-drawing frame with systematicness and be docile and obedient preface through each stone layer and chromatograph and in mould, stir;
Forming step: in vacuum vibration high-pressure molding mode, make in the mould stone layer after wire drawing is handled with chromatograph is shaped to a germule and by mould in the demoulding taking-up;
Dragsaw step: above-mentioned germule dragsaw is become several hair plates;
Procedure of processing: the several hair plates behind the dragsaw form the artificial stone with natural bag through fixed thick corase grind and grinding and polishing.
2. the preparing artificial stone with natural bag according to claim 1, wherein said wire drawing treatment step is that the mould that will be covered with stone layer and chromatograph places one can be parallel to ground and on the chassis that laterally slides, can shake and be parallel to ground with one again and vertically the wire drawing bar that moves of this chassis glide direction be inserted into mold bottom by mould one end that is covered with stone material raw material and look material, and this wire drawing bar can cooperate this chassis and in mould with systematicness and be docile and obedient preface through each stone layer and chromatograph and in mould, stir.
3. the preparing artificial stone with natural bag according to claim 1 wherein also includes:
Cutting step: cutting above-mentioned artificial stone after procedure of processing is handled in length and breadth becomes product to be processed;
Finished product step: above-mentioned product to be processed are carried out four limit chamfering operations, become artificial stones such as floor with natural bag or wall material.
4. the preparing artificial stone with natural bag according to claim 1, wherein, the dragsaw direction of described dragsaw step is vertical with the pressure direction of vacuum high-pressure.
5. an artificial stone is characterized by and uses the preparing artificial stone with natural bag as claimed in claim 1 to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100864719A CN101264633B (en) | 2007-03-12 | 2007-03-12 | Method for manufacturing artificial stone with natural stone veins |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100864719A CN101264633B (en) | 2007-03-12 | 2007-03-12 | Method for manufacturing artificial stone with natural stone veins |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101264633A true CN101264633A (en) | 2008-09-17 |
| CN101264633B CN101264633B (en) | 2010-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100864719A Expired - Fee Related CN101264633B (en) | 2007-03-12 | 2007-03-12 | Method for manufacturing artificial stone with natural stone veins |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941233A (en) * | 2010-08-17 | 2011-01-12 | 广东新粤建材有限公司 | Preparation method of artificial stone with imitated wood grain pattern and artificial stone |
| CN102581927A (en) * | 2011-01-10 | 2012-07-18 | 云浮威洋石材有限公司 | Process for processing artificial quartz stone |
| CN110044675A (en) * | 2019-05-22 | 2019-07-23 | 重庆交通大学 | A kind of interbedding of soft and hard rocks rock sample producing device and production method |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3065303B1 (en) * | 1999-01-13 | 2000-07-17 | 日本エヌエスシー株式会社 | Cold seal adhesive |
| CN1533879A (en) * | 2003-03-28 | 2004-10-06 | 化研科技股份有限公司 | Manufacturing method of artificial texture stone |
| CN100500404C (en) * | 2005-11-07 | 2009-06-17 | 林志敏 | Manufacturing method of colorful vein artificial marble |
-
2007
- 2007-03-12 CN CN2007100864719A patent/CN101264633B/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941233A (en) * | 2010-08-17 | 2011-01-12 | 广东新粤建材有限公司 | Preparation method of artificial stone with imitated wood grain pattern and artificial stone |
| CN102581927A (en) * | 2011-01-10 | 2012-07-18 | 云浮威洋石材有限公司 | Process for processing artificial quartz stone |
| CN110044675A (en) * | 2019-05-22 | 2019-07-23 | 重庆交通大学 | A kind of interbedding of soft and hard rocks rock sample producing device and production method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101264633B (en) | 2010-12-22 |
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Granted publication date: 20101222 Termination date: 20120312 |