CN111571799A - Method for manufacturing inorganic pattern artificial stone - Google Patents
Method for manufacturing inorganic pattern artificial stone Download PDFInfo
- Publication number
- CN111571799A CN111571799A CN202010478629.2A CN202010478629A CN111571799A CN 111571799 A CN111571799 A CN 111571799A CN 202010478629 A CN202010478629 A CN 202010478629A CN 111571799 A CN111571799 A CN 111571799A
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- inorganic
- artificial stone
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000002969 artificial stone Substances 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000005498 polishing Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 238000009826 distribution Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 239000004575 stone Substances 0.000 claims abstract description 8
- 230000001680 brushing effect Effects 0.000 claims abstract description 5
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 238000012360 testing method Methods 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 230000007547 defect Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000002474 experimental method Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000011056 performance test Methods 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 239000004579 marble Substances 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000006082 mold release agent Substances 0.000 abstract 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
Abstract
The invention discloses a method for manufacturing inorganic pattern artificial stone, which comprises the steps of raw material proportioning, raw material stirring, mold release agent brushing, material distribution, pressing, natural curing, mold release maintenance, polishing, cutting and inspection recording. The process method adopted by the invention uses the material with maximum particles not exceeding 40 meshes to manufacture the inorganic plate, and automatically produces the patterned inorganic artificial stone through the full-automatic material distribution system, the product has natural and fine texture effect, cannot see the granular feeling of the traditional inorganic stone, can compare favorably with the natural marble, fundamentally solves the problem of environmental damage in natural mine exploitation, and has certain economic and social benefits.
Description
Technical Field
The invention relates to an artificial stone, in particular to a method for manufacturing an inorganic pattern artificial stone.
Background
The traditional inorganic artificial stone is added with certain particles as an aggregate structure, so that the strength of the plate is ensured, the traditional artificial stone looks like being similar to the surface of the traditional terrazzo, the surface texture is single, the texture effect is poor, a plurality of particles are arranged on the surface, and the appearance is poor.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a method for manufacturing an inorganic pattern artificial stone.
The technical scheme of the invention is as follows: a method for manufacturing inorganic pattern artificial stone is characterized in that: the method mainly comprises the following steps:
1) raw material batching
Firstly, blending various prepared raw materials according to the formula proportion according to the produced flower color variety; 2) raw material stirring
Adding materials with various meshes and cement which are weighed according to the proportion of the formula into an automatic stirrer, and primarily stirring for 120-360 seconds to ensure that all the materials are uniformly mixed and simultaneously adding the water additives and the like which are prepared according to the proportion into the automatic stirrer;
3) brush release agent
Brushing a special release agent on the bottom of the prepared die;
4) cloth material
The distributed and uniformly stirred raw materials generate certain adhesive force under the action of special auxiliaries, required patterns are stirred into a cloth mold through a self-made automatic powder scattering device, the patterns are adjusted to be consistent in a self-made extrusion device according to the size of the required patterns, the raw materials are distributed flatly, and after the board surface is basically leveled, a layer of demoulding paper is covered on the board surface;
5) pressing
After the material distribution is finished, the materials are conveyed into a vacuum pressing machine piece by piece, and the vacuum pumping operation is carried out; when the vacuum pressure reaches-0.09 to-0.10 Mpa, vibration pressurization is carried out for 150 seconds;
6) naturally curing
Standing the inorganic stone after the vacuum pumping and pressurizing on a special frame for about 8 hours;
7) demoulding and maintaining
The board after initial setting enters a special curing room for 8 hours of curing operation under the operation of a manipulator;
8) polishing of
Polishing the maintained plate by a 20-head polishing machine;
9) cutting of
Cutting a large plate into various specifications according to actual requirements, checking whether any defects exist in the cutting process, and processing the defects;
10) inspection and recording
After the production process is completed, various performance tests are carried out on the plate according to the requirements of a laboratory, the test mainly comprises the bending and compression resistance test, and after test data are confirmed, the test data are input into an experiment record table according to the variety, the specification and the parameters for recording.
Preferably, the specification of the plate surface in the step 4) is 2440mm × 840 mm.
Preferably, 4 raw rubber strips are placed on the inner sides of four edges of the board surface.
Preferably, the height of the raw rubber strip is 4mm-6mm higher than that of the template.
The process method adopted by the invention uses the material with maximum particles not exceeding 40 meshes to manufacture the inorganic plate, and automatically produces the patterned inorganic artificial stone through the full-automatic material distribution system, the product has natural and fine texture effect, cannot see the granular feeling of the traditional inorganic stone, can compare favorably with the natural marble, fundamentally solves the problem of environmental damage in natural mine exploitation, and has certain economic and social benefits.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
In order to make the technical means, technical features, objects and technical effects of the present invention easily understandable, the present invention is further described below with reference to the specific drawings.
Example 1
Referring to fig. 1, a method for manufacturing an inorganic patterned artificial stone, comprising: the method mainly comprises the following steps:
1) raw material batching
Firstly, blending various prepared raw materials according to the formula proportion according to the produced flower color variety; 2) raw material stirring
Adding materials with various meshes and cement weighed according to the formula ratio into an automatic stirrer, and primarily stirring for 120 seconds to ensure that all the materials are uniformly mixed, and simultaneously adding water additives and the like which are blended according to the ratio into the automatic stirrer, wherein the stirring time is 240 seconds;
3) brush release agent
Brushing a special release agent on the bottom of the prepared die;
4) cloth material
The distributed and uniformly stirred raw materials generate certain adhesive force under the action of special auxiliaries, required patterns are stirred into a cloth mold through a self-made automatic powder scattering device, the patterns are adjusted to be consistent in a self-made extrusion device according to the size of the required patterns, the raw materials are distributed flatly, and after the board surface is basically leveled, a layer of demoulding paper is covered on the board surface;
5) pressing
After the material distribution is finished, the materials are conveyed into a vacuum pressing machine piece by piece, and the vacuum pumping operation is carried out; when the vacuum pressure reaches-0.09 to-0.10 Mpa, the vibration pressurization is carried out again, and the pressurization time is 120 seconds;
6) naturally curing
Standing the inorganic stone after the vacuum pumping and pressurizing on a special frame for about 8 hours;
7) demoulding and maintaining
The board after initial setting enters a special curing room for 8 hours of curing operation under the operation of a manipulator;
8) polishing of
Polishing the maintained plate by a 20-head polishing machine;
9) cutting of
Cutting a large plate into various specifications according to actual requirements, checking whether any defects exist in the cutting process, and processing the defects;
10) inspection and recording
After the production process is completed, various performance tests are carried out on the plate according to the requirements of a laboratory, the test mainly comprises the bending and compression resistance test, and after test data are confirmed, the test data are input into an experiment record table according to the variety, the specification and the parameters for recording.
Preferably, the specification of the plate surface in the step 4) is 2440mm × 840 mm.
Preferably, 4 raw rubber strips are placed on the inner sides of four edges of the board surface.
Preferably, the height of the green tape is 4mm higher than the template.
The process method adopted by the invention has the advantages that the inorganic plate is made of the material with the maximum particle not more than 40 meshes, the inorganic artificial stone with patterns is automatically produced by the full-automatic material distribution system, the texture effect of the product is natural and fine, the granular feeling of the traditional inorganic stone can not be seen, the product can be comparable to natural marble, the problem of environment damage in natural mine exploitation is fundamentally solved, and certain economic and social benefits are achieved.
Example 2
Referring to fig. 1, a method for manufacturing an inorganic patterned artificial stone, comprising: the method mainly comprises the following steps:
1) raw material batching
Firstly, blending various prepared raw materials according to the formula proportion according to the produced flower color variety; 2) raw material stirring
Adding materials with various meshes and cement weighed according to the formula ratio into an automatic stirrer, and primarily stirring for 150 seconds to ensure that all the materials are uniformly mixed, and simultaneously adding water additives and the like which are blended according to the ratio into the automatic stirrer, wherein the stirring time is 360 seconds;
3) brush release agent
Brushing a special release agent on the bottom of the prepared die;
4) cloth material
The distributed and uniformly stirred raw materials generate certain adhesive force under the action of special auxiliaries, required patterns are stirred into a cloth mold through a self-made automatic powder scattering device, the patterns are adjusted to be consistent in a self-made extrusion device according to the size of the required patterns, the raw materials are distributed flatly, and after the board surface is basically leveled, a layer of demoulding paper is covered on the board surface;
5) pressing
After the material distribution is finished, the materials are conveyed into a vacuum pressing machine piece by piece, and the vacuum pumping operation is carried out; after the vacuum pressure reaches-0.09 to-0.10 Mpa, vibration pressurization is carried out for 150 seconds;
6) naturally curing
Standing the inorganic stone after the vacuum pumping and pressurizing on a special frame for about 8 hours;
7) demoulding and maintaining
The board after initial setting enters a special curing room for 8 hours of curing operation under the operation of a manipulator;
8) polishing of
Polishing the maintained plate by a 20-head polishing machine;
9) cutting of
Cutting a large plate into various specifications according to actual requirements, checking whether any defects exist in the cutting process, and processing the defects;
10) inspection and recording
After the production process is completed, various performance tests are carried out on the plate according to the requirements of a laboratory, the test mainly comprises the bending and compression resistance test, and after test data are confirmed, the test data are input into an experiment record table according to the variety, the specification and the parameters for recording.
Preferably, the specification of the plate surface in the step 4) is 2440mm × 840 mm.
Preferably, 4 raw rubber strips are placed on the inner sides of four edges of the board surface.
Preferably, the height of the green tape is 6mm higher than the template.
The process method adopted by the invention has the advantages that the inorganic plate is made of the material with the maximum particle not more than 40 meshes, the inorganic artificial stone with patterns is automatically produced by the full-automatic material distribution system, the texture effect of the product is natural and fine, the granular feeling of the traditional inorganic stone can not be seen, the product can be comparable to natural marble, the problem of environment damage in natural mine exploitation is fundamentally solved, and certain economic and social benefits are achieved.
In summary, the embodiments of the present invention are merely exemplary and should not be construed as limiting the scope of the invention. All equivalent changes and modifications made according to the content of the claims of the present invention should fall within the technical scope of the present invention.
Claims (4)
1. A method for manufacturing inorganic pattern artificial stone is characterized in that: the method mainly comprises the following steps:
1) raw material batching
Firstly, blending various prepared raw materials according to the formula proportion according to the produced flower color variety; 2) raw material stirring
Adding materials with various meshes and cement which are weighed according to the proportion of the formula into an automatic stirrer, and primarily stirring for 120-360 seconds to ensure that all the materials are uniformly mixed and simultaneously adding the water additives and the like which are prepared according to the proportion into the automatic stirrer;
3) brush release agent
Brushing a special release agent on the bottom of the prepared die;
4) cloth material
The distributed and uniformly stirred raw materials generate certain adhesive force under the action of special auxiliaries, required patterns are stirred into a cloth mold through a self-made automatic powder scattering device, the patterns are adjusted to be consistent in a self-made extrusion device according to the size of the required patterns, the raw materials are distributed flatly, and after the board surface is basically leveled, a layer of demoulding paper is covered on the board surface;
5) pressing
After the material distribution is finished, the materials are conveyed into a vacuum pressing machine piece by piece, and the vacuum pumping operation is carried out; when the vacuum pressure reaches-0.09 to-0.10 Mpa, vibration pressurization is carried out for 150 seconds;
6) naturally curing
Standing the inorganic stone after the vacuum pumping and pressurizing on a special frame for about 8 hours;
7) demoulding and maintaining
The board after initial setting enters a special curing room for 8 hours of curing operation under the operation of a manipulator;
8) polishing of
Polishing the maintained plate by a 20-head polishing machine;
9) cutting of
Cutting a large plate into various specifications according to actual requirements, checking whether any defects exist in the cutting process, and processing the defects;
10) inspection and recording
After the production process is completed, various performance tests are carried out on the plate according to the requirements of a laboratory, the test mainly comprises the bending and compression resistance test, and after test data are confirmed, the test data are input into an experiment record table according to the variety, the specification and the parameters for recording.
2. The method of claim 1, wherein: the specification of the plate surface in the step 4) is 2440mm multiplied by 840 mm.
3. The method of claim 1, wherein: 4 raw rubber strips are placed on the inner sides of the four edges of the board surface.
4. The method of claim 1, wherein: the height of the raw rubber strip is 4mm-6mm higher than that of the template.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010478629.2A CN111571799A (en) | 2020-05-29 | 2020-05-29 | Method for manufacturing inorganic pattern artificial stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010478629.2A CN111571799A (en) | 2020-05-29 | 2020-05-29 | Method for manufacturing inorganic pattern artificial stone |
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| Publication Number | Publication Date |
|---|---|
| CN111571799A true CN111571799A (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010478629.2A Pending CN111571799A (en) | 2020-05-29 | 2020-05-29 | Method for manufacturing inorganic pattern artificial stone |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112624692A (en) * | 2020-12-18 | 2021-04-09 | 东台市艺和园装饰品有限公司 | Method for manufacturing artificial stone-like natural weathering panel |
| CN112720820A (en) * | 2020-12-18 | 2021-04-30 | 东台市艺和园装饰品有限公司 | Method for manufacturing artificial flow line decorative plate |
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| CN112624692A (en) * | 2020-12-18 | 2021-04-09 | 东台市艺和园装饰品有限公司 | Method for manufacturing artificial stone-like natural weathering panel |
| CN112720820A (en) * | 2020-12-18 | 2021-04-30 | 东台市艺和园装饰品有限公司 | Method for manufacturing artificial flow line decorative plate |
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Application publication date: 20200825 |
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