CN101264544A - Output control method for consumable electrode AC arc welding power supply - Google Patents

Output control method for consumable electrode AC arc welding power supply Download PDF

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Publication number
CN101264544A
CN101264544A CNA2008100815416A CN200810081541A CN101264544A CN 101264544 A CN101264544 A CN 101264544A CN A2008100815416 A CNA2008100815416 A CN A2008100815416A CN 200810081541 A CN200810081541 A CN 200810081541A CN 101264544 A CN101264544 A CN 101264544A
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electrode
external behavior
welding
polarity
slope
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CN101264544B (en
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惠良哲生
西坂太志
水取裕康
井手章博
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Daihen Corp
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Daihen Corp
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Abstract

An output control method of melting electrode alternating current arc welding power source is disclosed; external characteristic slope (Kr) of the melting electrode alternating current arc welding power source for alternatively switching electrode positive polarity (EP) and electrode negative polarity (EN) to weld, is controlled in accordance with welding conditions; the external characteristic slope (Kr) is set as the first external characteristic slope (Kr1) at the time of the electrode positive polarity (EP) and as the second external characteristic slope (Kr2) whose absolute value is larger than that of the first external characteristic slope (Kr1) at the time of the electrode negative polarity (EN); the first and second external characteristic slopes are set in terms of the way of stabilization for welding states under respectively corresponding polarities, such that in the melting electrode alternating current arc welding, the stability of the welding states can be enhanced by controlling the external characteristics of the welding power source.

Description

The output control method of consumable electrode AC arc welding power supply
Technical field
The present invention relates to be used for the slope of the external behavior of the source of welding current being controlled to be the output control method of the consumable electrode AC arc welding power supply of appropriate value according to welding condition.
Background technology
Fig. 4 is the figure of the external behavior of expression consumable electrode arc welding power source.This figure transverse axis is represented the output current Iw of the source of welding current, and the longitudinal axis is represented the weldingvoltage Vw of lead-out terminal voltage.External behavior L1, L2 represent the relation between output current Iw and the weldingvoltage Vw, usually, and for descending near straight line to the right.Therefore, external behavior can be represented with following formula.
Vw=Kr * (Iw-Ir)+Vr (formula 1)
Wherein, Kr[V/A] be external behavior slope setting value, Ir[A] be the output current a reference value, Vr[V] be the weldingvoltage a reference value.Be worth and set external behavior by setting these.
For example, externally characteristic L1 is the roughly constant voltage characteristic situation of slope setting value Kr=-0.03V/A, and external behavior L2 is the situation vertically downward of slope setting value Kr=-0.1V/A.In the consumable electrode arc welding, be very important even obtain taking place the good welding quality that various interference also can be controlled at arc length appropriate value.To the control that arc length maintains appropriate value be called arc length control for this interference.The slope of external behavior is because the gain (gain) of decision arc length control system, so have confidential relation with the stability of arc length control system.
Therefore, the slope of external behavior is set according to welding condition, so that the arc length control system is stable.In the past,, changed the slope of external behavior, adjusted the gain of arc length control system, and sought to stablize by diameter, material and output current (welding wire feeding speed) according to welding method, welding wire.For example, at CO 2Under the situation of/MAG welding, external behavior L1 as shown in the drawing is such, is set at slope setting value Kr=-0.03.On the other hand, under the situation of pulsed arc welding, external behavior L2 as shown in the figure is such, is set at slope setting value Kr=-0.1.Make the arc length control system stable like this, conditions at the arc good (for example, with reference to patent documentation 1).
Fig. 5 is the current/voltage oscillogram of consumable electrode AC arc welding.This figure (A) expression polarity switching signal Spn, this figure (B) expression output current Iw, this figure (C) expression weldingvoltage Vw.This figure is the situation that short circuiting arc welding connects, but situations such as particle transfer welding, spray transfer welding are also roughly the same.The value representation absolute value of output current Iw, weldingvoltage Vw and output voltage E described later, external behavior slope etc. in the following description.Therefore, the big such record of value is the big meaning of absolute value.Followingly describe with reference to this figure.
Shown in this figure (A), in consumable electrode AC arc welding, alternately switch Tep during the predetermined electrode straight polarity and predetermined electrode negative polarity according to polarity switching signal Spn during Ten weld.At moment t1, when switching to electrode straight polarity EP, shown in this figure (B), by the output current iw of electrode straight polarity EP, shown in this figure (C), the weldingvoltage Vw of electrode straight polarity EP is applied between welding wire and the mother metal.So among the Ts, shown in this figure (B), output current Iw increases gradually during the short circuit of moment t1~t2, shown in this figure (C), weldingvoltage Vw is the low short-circuit voltage value that has reduced about several V.In the arc period Ta of moment t2~t3, shown in this figure (B), output current Iw reduces gradually, and shown in this figure (C), weldingvoltage Vw is the arc voltage value about tens of V.After this, Ts and arc period Ta during the repetition short circuit are till Tep during the electrode straight polarity of moment t4 finishes.
At moment t4, shown in this figure (A), polarity switching signal Spn is a low level, when the output of the source of welding current switches to electrode negative polarity EN, shown in this figure (B), by the output current Iw of electrode negative polarity EN, shown in this figure (C), applies weldingvoltage Vw.With above-mentioned same, the arc period Ta of Ts and moment t5~t6 during the short circuit of repetition moment t4~t5 is till Ten during the electrode negative polarity of moment t7 finishes.
External behavior in the consumable electrode AC arc welding power supply according to the absolute value of output current Iw and weldingvoltage Vw, is similarly controlled with dc source.Therefore, even in the consumable electrode AC arc welding, the external behavior slope is set to appropriate value according to welding condition and welds (for example with reference to patent documentation 2).
Patent documentation 1: TOHKEMY 2002-254172 communique
Patent documentation 2: TOHKEMY 2004-114088 communique
As mentioned above, in the consumable electrode arc welding, in order to obtain good welded condition, the stable of arc length control system is very important.Therefore, by the external behavior slope being set at suitableization of gain (gain) that appropriate value makes the arc length control system according to welding condition.Promptly, can obtain good welded condition by the external behavior slope being set at the external behavior slope of the particle transfer mode that is fit to electric arc.Therefore, in the prior art, because CO 2Welding is different with welding transition mode in the pulsed arc welding, so the external behavior slope is set at the value that is suitable for various welding methods.
In consumable electrode AC arc welding, similarly, the external behavior slope is suitably changed according to the welding conditions such as kind of quality of parent material, wire feed rate, protective gas.Welded condition in the time of can obtaining good electrode straight polarity EP thus, still, the external behavior slope when keeping electrode straight polarity EP is constant when carrying out the welding of electrode negative polarity, and the arc length control system then is difficult to keep stable because gain (gain) is excessive.Its result compares with the consumable electrode arc welding of direct current, and in the consumable electrode AC arc welding, welded condition becomes labile state easily.
Summary of the invention
Therefore, the objective of the invention is to, the output control method of the stable consumable electrode AC arc welding power supply of a kind of welded condition that consumable electrode AC arc is welded is provided.
In order to address the above problem, the output control method of the consumable electrode AC arc welding power supply of technical solution of the present invention one, the external behavior slope that is used for alternately switching the source of welding current of the consumable electrode AC arc welding that electrode straight polarity and electrode negative polarity weld according to welding condition control
The said external characteristic slope, when above-mentioned electrode straight polarity, set the first external behavior slope for, set the absolute value second external behavior slope bigger than the absolute value of the above-mentioned first external behavior slope when above-mentioned electrode negative polarity for, these first and second external behavior slopes are set according to the mode that makes the welded condition stabilisation under the corresponding respectively polarity.
Technical solution of the present invention two according to the output control method of technical scheme one described consumable electrode AC arc welding power supply, is set the above-mentioned first external behavior slope according to the material of mother metal and the kind of protective gas.
The invention effect
According to the invention described above, in consumable electrode AC arc welding power supply, during electrode straight polarity EP and the external behavior slope during electrode negative polarity EN, set according to the mode that under each polarity, obtains good welded condition, can make the arc length control system under each polarity stable thus.Therefore can improve the stability of consumable electrode AC arc welding, carry out high-quality welding.
According to technique scheme two of the present invention; except above-mentioned effect; external behavior slope in the time of can also changing electrode straight polarity EP according to the kind of quality of parent material and protective gas is even the kind of quality of parent material and protective gas changes the stability that also can keep welded condition thus.
Description of drawings
Fig. 1 is the block diagram of the relevant consumable electrode AC arc welding power supply of embodiments of the present invention.
Fig. 2 is the figure of expression the present invention external behavior of being correlated with.
Fig. 3 is the sequential chart of each signal of the source of welding current of Fig. 1.
Fig. 4 is the figure of expression external behavior of the prior art.
Fig. 5 is the current/voltage oscillogram of consumable electrode AC arc welding.
Symbol description among the figure: 1-welding wire; The 2-mother metal; 3-electric arc; The 4-welding gun; The 5-thread delivering roller; D2-secondary rectifier group; The E-output voltage; The EA-error amplifying circuit; The Ea-error amplification signal; The ECR-external behavior forms circuit; Ecr-output voltage setting signal; The ED-voltage detecting circuit; The Ed-voltage sense signal; EN-electrode negative polarity; END-electrode negative polarity switch element driver circuit; End-electrode negative polarity switch element drives signal; The EP-electrode straight polarity; EPD-electrode straight polarity switch element driver circuit; Epd-electrode straight polarity switch element drives signal; The ID-current detection circuit; The Id-current detection signal; The INT-high frequency transformer; The INV-inverter circuit; IR-output current a reference value circuit; Ir-output current a reference value signal; The iw-output current; KR-external behavior slope initialization circuit; Kr-external behavior slope setting signal; Kr1-first external behavior slope setting value; Kr2-second external behavior slope setting value; L1~L2-external behavior; NTR-electrode negative polarity switch element; PTR-electrode straight polarity switch element; The PWM-pulse width modulation circuit; The Pwm-pulse width modulating signal; Spn-polarity switching signal; The Ta-arc period; During the Ten-electrode negative polarity; During the Tep-electrode straight polarity; During the Ts-short circuit; VR-weldingvoltage a reference value circuit; Vr-weldingvoltage a reference value signal; The Vw-weldingvoltage; The WL-reactor.
Concrete form of implementation
Below, with reference to accompanying drawing embodiments of the present invention are described.
Fig. 1 is the block diagram of the relevant consumable electrode arc welding power source of expression embodiments of the present invention.Followingly each functional block is described with reference to this figure.
Inverter circuit INV imports source power supplies such as 3 phase 200V, carries out inversion control according to the DC voltage of pulse width modulating signal Pwm described later after to rectification, the output high-frequency ac.High frequency transformer INT is transformed to high-frequency ac the magnitude of voltage that is suitable for welding.The high-frequency ac of secondary rectifier group D2 after to conversion carries out rectification, the DC voltage of output positive and negative.By electrode straight polarity switch element PTR and electrode negative polarity switch element NTR are carried out ON/OFF control, switch the output polarity of the source of welding current.Being electrode straight polarity EP when electrode straight polarity switch element PTR is the ON state, is electrode negative polarity EN when electrode negative polarity switch element NTR is the ON state.Reactance WL is used for output is carried out smoothly.
Welding wire 1, the thread delivering roller 5 by wire feeder is fed in the welding gun 4, and mother metal 2 between produce electric arc 3.
Electrode straight polarity switch element driver circuit EPD, output electrode positive polarity switch element drives signal Epd when the polarity switching signal Spn from the outside is high level.Output electrode negative polarity switch element drove signal End when electrode negative polarity switch element driver circuit END was low level at above-mentioned polarity switching signal Spn.Therefore, when polarity switching signal Spn is high level, being electrode straight polarity EP, is electrode negative polarity EN when low level.
External behavior slope initialization circuit KR, when above-mentioned polarity switching signal Spn is high level (EP), Kr1 exports as external behavior slope setting signal Kr with first external behavior slope setting value, during for low level (EN), Kr2 exports as external behavior slope setting signal Kr with second external behavior slope setting value.External behavior slope during the first external behavior slope setting value Kr1 setting electrode straight polarity among the Tep is in the scope about-0.01~-0.03 (V/A).External behavior slope during the second external behavior slope setting value Kr2 setting electrode negative polarity among the Ten is in the scope about-0.06~-0.1 (V/A).Therefore, | Kr1|<| kr2|.The predetermined weldingvoltage a reference value signal Vr of weldingvoltage a reference value circuit VR output.Output current a reference value circuit I R, the output current a reference value signal Ir that output is predetermined.Current detection circuit ID detects ac output current Iw and is transformed to absolute value, output current detection signal Id.External behavior forms circuit ECR, with above-mentioned current detection signal Id, weldingvoltage a reference value signal Vr, output current a reference value signal Ir and external behavior slope setting signal Kr is input, calculate Ecr=Kr * (Id-Ir)+Vr according to above-mentioned formula (1), export as output voltage setting signal Ecr.Fig. 2 has represented this output.External behavior L1, the external behavior during expression electrode straight polarity EP, the situation during for Ecr=Kr1 * (Id-Ir)+Vr.In addition, the external behavior when external behavior L2 represents electrode negative polarity EN is the situation of Ecr=Kr2 * (Id-Ir)+Vr.Form circuit ECR by the said external characteristic and form the external behavior of expectation at the output output voltage setting signal Ecr corresponding constantly with the value of current detection signal Id.
Voltage detecting circuit ED, the alternating voltage (output voltage E) of the secondary coil of detection high frequency transformer INT also is transformed to absolute value, output voltage sense signal Ed.Error amplifying circuit EA amplifies error between above-mentioned output voltage setting signal Ecr and the voltage sense signal Ed, output error amplifying signal Ea.Pulse width modulation circuit PWM is input with this error amplification signal Ea, carries out pulse width modulation, output pulse width modulation signal Pwm.
Fig. 3 represents each signal timing diagram of the source of welding current shown in Figure 1.This figure (A) expression polarity switching signal Spn, this figure (B) expression output current Iw, this figure (C) expression weldingvoltage Vw, this figure (D) expression electrode straight polarity switch element drives signal Epd, this figure (E) expression electrode negative polarity switch element drives signal End, this figure (F) expression external behavior slope setting signal Kr.Below, describe with reference to this figure.
Shown in this figure (A), when polarity switching signal Spn is high level, shown in this figure (D), because output electrode positive polarity switch element drives signal Epd (high level), so electrode straight polarity switch element PTR is a conducting state, the source of welding current is output as electrode straight polarity EP.Among the Tep, shown in this figure (B),, shown in this figure (C), between welding wire 1 and mother metal 2, be applied in the weldingvoltage Vw of electrode straight polarity EP during this electrode straight polarity by the output current Iw of electrode straight polarity EP.In addition, shown in this figure (F), the value of external behavior slope setting signal Kr is first external behavior slope setting value Kr1, forms the external behavior L1 described in Fig. 2.
At moment t2, shown in this figure (A), when polarity switching signal Spn is low level, shown in this figure (E), because output electrode negative polarity switch element drives signal End (high level), so electrode negative polarity switch element NTR is a conducting state, the source of welding current is output as electrode negative polarity EN.Among the Ten, shown in this figure (B),, shown in this figure (C), be applied in the weldingvoltage Vw of electrode negative polarity EN during this electrode negative polarity by the output current Iw of electrode negative polarity EN.In addition, shown in this figure (F), the value of external behavior slope setting signal Kr is second external behavior slope setting value Kr2, forms the external behavior L2 described in Fig. 2.
Above-mentioned first external behavior slope setting value Kr1 and second external behavior slope setting value Kr2 make it be changed to appropriate value according to welding condition.Particularly, first external behavior slope setting value Kr1 need change according to the kind of quality of parent material and protective gas.At this moment, second external behavior slope setting value Kr2 can constantly also can be identical value.According to the CO2 welding of iron and steel, the MAG welding of iron and steel and the order of stainless MIG welding, second external behavior slope setting value Kr2 for example is set at-0.01 ,-0.02 ,-0.03.In the above-described embodiment, illustration the situation of short circuiting arc welding, but the present invention also goes for situations such as particle transfer welding, spray transfer welding, pulsed arc welding.
According to above-mentioned embodiment, in consumable electrode AC arc welding power supply, during electrode straight polarity EP and the external behavior slope during electrode negative polarity EN, set according to the mode that under each polarity, obtains good welded condition, can make the arc length control system under each polarity stable thus.Therefore can improve the stability of consumable electrode AC arc welding, carry out high-quality welding.In addition, the external behavior slope in the time of can changing electrode straight polarity EP according to the kind of quality of parent material and protective gas thus, even the kind of quality of parent material and protective gas changes, also can be kept the stability of welded condition.

Claims (2)

1, a kind of output control method of consumable electrode AC arc welding power supply is used for alternately switching the external behavior slope of the source of welding current of the consumable electrode AC arc welding that electrode straight polarity and electrode negative polarity weld according to welding condition control,
The said external characteristic slope, when above-mentioned electrode straight polarity, set the first external behavior slope for, set the absolute value second external behavior slope bigger than the absolute value of the above-mentioned first external behavior slope when above-mentioned electrode negative polarity for, these first and second external behavior slopes are set according to the mode that makes the welded condition stabilisation under the corresponding respectively polarity.
2, the output control method of consumable electrode AC arc welding power supply according to claim 1 is characterized in that,
Set the above-mentioned first external behavior slope according to the material of mother metal and the kind of protective gas.
CN 200810081541 2007-03-12 2008-02-28 Output control method for consumable electrode AC arc welding power supply Expired - Fee Related CN101264544B (en)

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JP2007061376A JP5090759B2 (en) 2007-03-12 2007-03-12 Output control method for consumable electrode AC arc welding power supply

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CN101683700A (en) * 2008-09-25 2010-03-31 株式会社大亨 Ac electric arc welding machine
CN102950364A (en) * 2011-08-25 2013-03-06 株式会社大亨 Welding power supply
CN113210802A (en) * 2021-04-14 2021-08-06 上海广为焊接设备有限公司 Auxiliary pilot arc circuit and method for alternating current-direct current argon arc welding

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CN101683700A (en) * 2008-09-25 2010-03-31 株式会社大亨 Ac electric arc welding machine
CN101683700B (en) * 2008-09-25 2014-12-31 株式会社大亨 Ac electric arc welding machine
CN102950364A (en) * 2011-08-25 2013-03-06 株式会社大亨 Welding power supply
CN102950364B (en) * 2011-08-25 2016-03-02 株式会社大亨 The source of welding current
CN113210802A (en) * 2021-04-14 2021-08-06 上海广为焊接设备有限公司 Auxiliary pilot arc circuit and method for alternating current-direct current argon arc welding

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