CN101260236A - Silicon wax emulsion for polyurethane water release agent - Google Patents
Silicon wax emulsion for polyurethane water release agent Download PDFInfo
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- CN101260236A CN101260236A CNA2007100378621A CN200710037862A CN101260236A CN 101260236 A CN101260236 A CN 101260236A CN A2007100378621 A CNA2007100378621 A CN A2007100378621A CN 200710037862 A CN200710037862 A CN 200710037862A CN 101260236 A CN101260236 A CN 101260236A
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Abstract
The invention provides a proportioning and a making method of silicon-containing wax emulsion used in polyurethane aqueous release agent. The method is as follows: emulsion is formed when the mixed components of silicon-containing wax are heated to 10 to 30 DEG C above the melting point of wax inside a stirring sealed pressurized reaction kettle; moreover, heat preservation is carried out 15 to 30 minutes at the highest temperature during continuous stirring and cooling. The wax in the mixed components of silicon-containing wax is characterized in that the wax at least comprises oxidized polyethlene wax and/or synthetic ester wax and/or synthetic acid wax, while the silicon is characterized in that the silicon comprises silicon polymer with a hydroxyl group, polyoxyethylene nonyl phenyl ether (or polyoxyethylene tallow amide), KOH (or glacial acetic acid) and water; moreover, the mass ratio of the silicon and wax in the mixed components of silicon-containing wax is between 0.5:1 and 10:1 with the best ratio ranging between 1:1 and 10:1.
Description
Technical field
The present invention relates to the silicon wax emulsion that a kind of polyurethane water-based release agent is used.
Background technology
The emulsifying process of the description silicone oil of technology, the normal temperature emulsifying process of oxidized polyethlene wax had before been arranged.The emulsifying process of silicone oil is that this area is known altogether at present, is to be understood by everybody in the prior art, and the use of the emulsion of organic double compound in a lot of fields arranged before, comprises makeup, cream frost, washing lotion articles for use or the like.Other examples of applications comprises paper and fabric at the lubricant of lamellar material, textile softeners, fibre lubrication, the parting agent of paper, metal industry, the hand feeling agent of using in the coating, demoulding liquid in polyurethane moulded etc.
Comprise silicon and other organic materials, in field of textiles, this emulsion can be as the adjusting of lubricant, soft fabric or the improvement of other sense of touch in the textiles moulding process as lubricated purposes such as special purpose of polyethylene emulsion.The feel of fabric is widely known by the people, this emulsion as the further purposes of lubricant in reduce broken needle, reduce pin wearing and tearing, improve wearing resistance, increase tearing toughness and improve crease resistance.
U.S.Pat.No.4, Huber et al. mentions the improvement of organic fibre sliding capability in 394,518, and the polymeric organosilicon that comprises the aryl active group can improve the sliding capability of fiber.U.S.Pat.No.4, the yarn that Cordova et al. mentions in 767,646 and the wet friction resistance of rope mention with unazotized nonionic emulsifying agent with alkali neutralization, trimeric cyanamide wax.U.S.Pa t.No.3 mentions the reduce friction no friction coatings of the poly-carbon polydimethylsiloxanecopolymer copolymer of power of siloxanes garment sewing line in 844,826 and improves the sewing thread sliding capability, is more preferably and contains organic silica gel in the composition.
Containing the binding substances of silicon emulsion or mixture as the oxidized polyethlene wax emulsion, good performance can be provided is notorious, comprises that the relative cost that contains silicon emulsion has reduced its widespread use to yarn, fiber, the good lubricity of knitted fibers.U.S.Pat.No.5,516,822 High Temperature High Pressure that relate to oxidized polyethlene wax and amino silicon are total to emulsification and make transparent emulsion, improve the sliding properties of the textile material of wide region.
The content of invention
The present invention relates to a kind of making method that is applied to the silicon wax emulsion of polyurethane water-based release agent, heat the above 10-30 of fusing point ℃ of the first component wax at the sealing load reactor that stirs and become emulsion, in top temperature insulation 15-30 minute, cooling.
First component comprises oxidized polyethlene wax, synthesizes ester type waxes or sour wax, has the silicon polymer of hydroxyl, polyoxyethylene nonylphenol ether (or polyoxyethylene tallow acid amides), KOH (or Glacial acetic acid), water.
Technology comprises following a few step: become homogeneous latex emulsion at the sealing load reactor internal heating that stirs to the above 10-30 of the fusing point of wax ℃, at 15-30 minute postcooling of top temperature insulation, be stirred in the whole process and keep.
Use to such an extent that oxidic polyethylene can be that air or oxygen gets with traditional stage oxidation polyethylene in the invention.
Suitable hydroxy silicon oil often is described to the hydroxyl siloxanes, and available difunctional siloxane replaces, and comprises the two sense silicon of those viscosity at 1000-300000cps, is preferably in 1200-200000cps.The front is mentioned, emulsifying agent comprises that at least a composition selects from following groups: the polyoxyethylene fatty amide, the polyoxyethylene octyl phenol, polyoxyethylene nonylphenol, Volpo S 10, polyoxyethylene glycol or other nonionic emulsifying agent are added in polyethylene and the hydroxyl silicon at least one component as the interpolation system.Also have some components, auxiliary agent and this class relevant with the present invention, those can be looked and do useful additive, limit the group of four kinds of components with term " additive system ".
The polyoxyethylene fatty amide that is suitable for using among the present invention is described to the saturated and undersaturated fatty amide with the oxidic polyethylene reaction.Have hydrophobic material such as long chain aliphatic alcohol, ester, acid, ether or alkylphenol.These materials can be relevant with the present invention, also has the hydrophilic segment of some oxidic polyethylene molecules also relevant with the present invention.Such suitable material also can be recommended normally used polyoxyethylene tallow amine.
Polyoxyethylene fatty amide trade name has Ethomeen T-12 and Ethomeen18/12, the polyoxyethylene tallow amine, more accurate description is the hydroxyethyl tallow amine, as Sherex Co., the Varonic T-202 that Chicago I11. commercially produces, similar EthomeenT-12 in addition.Domestic product grade has the AC815 of Jiangyin City, Jiangsu Province China first chemical industry company limited.Comprise that octyl phenol and polyoxyethylene nonylphenol ether the present invention specify the NP10 tensio-active agent, the polyoxyethylene nonylphenol ether of molecular weight 484, boiling point is above 93.30 ℃.
Sodium salt includes, but are not limited to sodium-chlor, and sodium hydroxide can be used for reducing viscosity, and sodium metabisulphite can be used for improving the optical characteristics of color and component.Sodium salt can be any form, can be powder, and particulate perhaps can be dissolved in auxiliary agent or other component, and salt can be big ratio, or very little amount, as 5% or still less.
Silicon wax altogether emulsive technology comprises following a few step: heat contents becomes the wax emulsion to the above 10-30 of the fusing point of wax ℃ in the sealing load reactor that stirs, top temperature insulation 15-30 minute, and cooling, whole process is kept stirring.
The reactor that the present invention mentioned is any suitable still that can bear reaction parameter.
Can carry out by any way by anticipation reaction, can with batch form also can be with continuous mode or other pattern; Any emulsion working condition reaction pattern that can successfully provide here can be utilized, and preferably reacts by criticizing and is undertaken.
Alr mode comprises the fine blended any way of energy, as rotation slurry, thruster, stirring-head, wing or the like.
This common particle size of emulsion is between 1 and 500 micron.Emulsion particle is more little, has strengthened the distribution of silicon in whole emulsion, thereby has strengthened at material such as fabric, paper, the distribution on thin material surface, thus apply the performance of expection, as lubricity, fabric-modifying or other minimizing or other component by silicon form suitable silicon emulsion.
Any suitable still that can bear reaction parameter and the present invention interrelate.
Can carry out by any way by anticipation reaction, can with batch form also can be with continuous mode or other pattern; Any emulsion working condition reaction pattern that can successfully provide here can be utilized, and preferably reacts by criticizing and is undertaken.
Alr mode comprises the fine blended any way of energy, as rotation slurry, thruster, stirring-head, wing or the like.
Specific embodiment
Following example is used for further setting forth character of the present invention, but is not regarded as limiting of the invention
Embodiment A: oxidized polyethlene wax 10 mass parts, synthesize ester type waxes 0 mass parts, have silicon polymer 30 mass parts of hydroxyl, polyoxyethylene nonylphenol ether (or polyoxyethylene tallow acid amides) 10 mass parts, 0.2 part of KOH (or Glacial acetic acid) after water adds, reaches 40% to always containing admittedly.The alkaline solution of mixed emulsion total mass 1% ready denier oil acid, 2% part of concentration of total mass is 75% polyvinyl alcohol water solution.
Embodiment B: oxidized polyethlene wax 0 mass parts, synthesize ester type waxes 10 mass parts, have the silicon polymer of hydroxyl
30 mass parts, polyoxyethylene nonylphenol ether (or polyoxyethylene tallow acid amides) 10 mass parts, KOH (or Glacial acetic acid) 0.2 mass parts after water adds, reaches 40% to always containing admittedly.The alkaline solution of the ready denier oil acid of mixed emulsion total mass 1%, the concentration of total mass 2% are 75% polyvinyl alcohol water solution.
Embodiment C: oxidized polyethlene wax 4 mass parts, synthesize ester type waxes or sour wax 6 mass parts, have silicon polymer 30 mass parts of hydroxyl, polyoxyethylene nonylphenol ether (or polyoxyethylene tallow acid amides) 10 mass parts, KOH (or Glacial acetic acid) 0.2 mass parts after water adds, reaches 40% to always containing admittedly.
All ratios all are the part by weight with respect to the prescription total amount in technical specification and the claim, unless otherwise indicated.
In the autoclave pressure of sealing, heat synthetic wax, silicon polymer, emulsifying agent, additive, aqueous systems stirs, and is heated to the above 10-30 of fusing point ℃ of wax, after the insulation 15-30minutes. time has pass, stirs cooling, is stirred in the whole process to keep.Should select suitable emulsifying agent, the HLB value is optimum at 8-15, particularly the nonionogenic tenside of poly-alkoxyl group.
Reinforced order is not important.
Silicon wax emulsion is used in the demoulding of polyurethane foam as aqueous release agent.Mould is thoroughly cleaned before this silicon wax emulsion in spraying, the solids ratios of construction volume active substance is at 1-5%, and use the high-pressure hot air drying, guarantees not have moisture entrapment material loading afterwards.These material bound water molecules become the part of wax/emulsifying agent material, prevent from isocyanate molecule negative reaction to take place, so the product surface performance are relatively good.Because the effect minimum of hydrogen bond, water wax layer can provide good demoulding release performance.
Increase the volatility of water by a certain proportion of ethanol of interpolation in water, thereby avoid residual water and isocyanate reaction, cause defectives such as bubble.
Claims (5)
1. of the present invention is that polyurethane water-based release agent is total to emulsion with silicon wax.Silicon wax of the present invention is emulsion altogether, and wax mainly is oxidized polyethlene wax and or synthetic ester type waxes and or sour wax.The viscosity of the hydroxyl silicon polymer that the present invention is selected can the select tape chain alkyl within the scope of 100-200000cps, amino, the silicon polymer of functional groups such as hydroxyl.Select for use the viscosity of the softening temperature of wax and silicon can be a wide range.This silicon wax blending ingredients silicon wax ratio is 0.5: 1-20: 1, and necessary words also can drop on outside this scope according to the performance of the wax of selecting.Emulsion can comprise further component altogether, includes, but are not limited to the polymkeric substance of hydroxyl silicon, and oxidized polyethlene wax is synthesized ester type waxes, acetic acid, oxyammonia, Yan Heshui.
2. silicon wax emulsion aqueous release agent according to claim 1 is characterized in that comprising oxidized polyethlene wax and or synthetic ester type waxes and or synthetic sour wax.
3. silicon wax emulsion aqueous release agent according to claim 1, at least a composition of emulsifying agent involved in the present invention is selected from following groups: polyoxyethylene fatty amide, polyoxyethylene octyl phenol, polyoxyethylene nonylphenol, Volpo S 10, polyoxyethylene glycol or other nonionic emulsifying agent.
4. the making method of silicon wax emulsion aqueous release agent becomes emulsion, insulation 15-30minutes at the sealing load reactor heating silicon wax blending ingredients that stirs to the above 10-30 of the fusing point of wax ℃.After time had pass, stirring was cooled off, and was stirred in the whole process to keep.
5. silicon wax of the present invention altogether emulsion includes, but are not limited to some other additive such as anticorrosion and bactericidal agent, defoamer, stablizer polyvinyl alcohol etc.
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CNA2007100378621A CN101260236A (en) | 2007-03-07 | 2007-03-07 | Silicon wax emulsion for polyurethane water release agent |
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CNA2007100378621A CN101260236A (en) | 2007-03-07 | 2007-03-07 | Silicon wax emulsion for polyurethane water release agent |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101955816A (en) * | 2009-07-17 | 2011-01-26 | 东莞市智造生物科技有限公司 | Biomass nanometer liquid fuel |
CN103418740A (en) * | 2012-05-24 | 2013-12-04 | 上海立汰新模具材料有限公司 | Aqueous casting release agent |
CN104479235A (en) * | 2014-11-29 | 2015-04-01 | 衢州市中通化工有限公司 | Wax emulsion for improving wear resistance of water-based ink |
CN104772840A (en) * | 2015-03-25 | 2015-07-15 | 杨勇军 | Alcohol-resistant blow-free aqueous mold release agent, and preparation method and application thereof |
CN105969492A (en) * | 2016-05-06 | 2016-09-28 | 东莞市凯文化工有限公司 | Release agent special for rolling mill and preparation method thereof |
CN106755617A (en) * | 2017-01-12 | 2017-05-31 | 东莞市天熠皮业科技股份有限公司 | A kind of utilization scrap leather material is processed into the production technology of the matte cladding with silky handle |
CN107253409A (en) * | 2017-06-22 | 2017-10-17 | 安徽集友新材料股份有限公司 | Anodized aluminium |
CN108339930A (en) * | 2018-02-09 | 2018-07-31 | 富兰克润滑科技(太仓)有限公司 | A kind of water based mold release agent and preparation method thereof applied to aluminum alloy die casting |
CN109014023A (en) * | 2018-08-29 | 2018-12-18 | 昆山帝邦铸造科技有限公司 | A kind of water based mold release agent and preparation method thereof and application method |
CN109455953A (en) * | 2018-12-03 | 2019-03-12 | 巨石集团有限公司 | A kind of reinforced polypropylene glass fiber infiltration agent and its preparation method and application |
CN116162400A (en) * | 2022-12-19 | 2023-05-26 | 东莞市鸿泰烫画材料有限公司 | Release composition for thermal transfer printing, thermal transfer printing film and preparation method of thermal transfer printing film |
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2007
- 2007-03-07 CN CNA2007100378621A patent/CN101260236A/en active Pending
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101955816A (en) * | 2009-07-17 | 2011-01-26 | 东莞市智造生物科技有限公司 | Biomass nanometer liquid fuel |
CN101955816B (en) * | 2009-07-17 | 2013-08-07 | 东莞市智造生物科技有限公司 | Biomass nanometer liquid fuel |
CN103418740A (en) * | 2012-05-24 | 2013-12-04 | 上海立汰新模具材料有限公司 | Aqueous casting release agent |
CN104479235A (en) * | 2014-11-29 | 2015-04-01 | 衢州市中通化工有限公司 | Wax emulsion for improving wear resistance of water-based ink |
CN104772840A (en) * | 2015-03-25 | 2015-07-15 | 杨勇军 | Alcohol-resistant blow-free aqueous mold release agent, and preparation method and application thereof |
CN105969492A (en) * | 2016-05-06 | 2016-09-28 | 东莞市凯文化工有限公司 | Release agent special for rolling mill and preparation method thereof |
CN106755617A (en) * | 2017-01-12 | 2017-05-31 | 东莞市天熠皮业科技股份有限公司 | A kind of utilization scrap leather material is processed into the production technology of the matte cladding with silky handle |
CN106755617B (en) * | 2017-01-12 | 2019-11-26 | 东莞市天熠新材料科技股份有限公司 | A kind of production technology being processed into the flannelette cladding with silky handle using scrap leather material |
CN107253409A (en) * | 2017-06-22 | 2017-10-17 | 安徽集友新材料股份有限公司 | Anodized aluminium |
CN108339930A (en) * | 2018-02-09 | 2018-07-31 | 富兰克润滑科技(太仓)有限公司 | A kind of water based mold release agent and preparation method thereof applied to aluminum alloy die casting |
CN109014023A (en) * | 2018-08-29 | 2018-12-18 | 昆山帝邦铸造科技有限公司 | A kind of water based mold release agent and preparation method thereof and application method |
CN109455953A (en) * | 2018-12-03 | 2019-03-12 | 巨石集团有限公司 | A kind of reinforced polypropylene glass fiber infiltration agent and its preparation method and application |
CN109455953B (en) * | 2018-12-03 | 2022-02-01 | 巨石集团有限公司 | Glass fiber impregnating compound for reinforced polypropylene and preparation method and application thereof |
CN116162400A (en) * | 2022-12-19 | 2023-05-26 | 东莞市鸿泰烫画材料有限公司 | Release composition for thermal transfer printing, thermal transfer printing film and preparation method of thermal transfer printing film |
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