CN101255370A - Lubricant for use in press working of a metal material and a press working method of a metal material using the same - Google Patents

Lubricant for use in press working of a metal material and a press working method of a metal material using the same Download PDF

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Publication number
CN101255370A
CN101255370A CNA2008100061461A CN200810006146A CN101255370A CN 101255370 A CN101255370 A CN 101255370A CN A2008100061461 A CNA2008100061461 A CN A2008100061461A CN 200810006146 A CN200810006146 A CN 200810006146A CN 101255370 A CN101255370 A CN 101255370A
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lubricant
metallic substance
calcium
weight
press working
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CN101255370B (en
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加藤麻美
深谷辉雄
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Toyota Boshoku Corp
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Toyota Boshoku Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/08Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/102Aliphatic fractions
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/028Overbased salts thereof
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/26Overbased carboxylic acid salts
    • C10M2207/262Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/283Esters of polyhydroxy compounds
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/30Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
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    • C10M2211/00Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2211/08Halogenated waxes
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
    • C10M2219/022Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of hydrocarbons, e.g. olefines
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
    • C10M2219/024Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of esters, e.g. fats
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/042Sulfate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/046Overbasedsulfonic acid salts
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
    • C10M2219/068Thiocarbamate metal salts
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • C10M2223/045Metal containing thio derivatives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40Low content or no content compositions
    • C10N2030/41Chlorine free or low chlorine content compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/52Base number [TBN]
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/24Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2080/00Special pretreatment of the material to be lubricated, e.g. phosphatising or chromatising of a metal

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Punching Or Piercing (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

The present invention provides a non-chlorine type lubricant in which a sulfur type extreme pressure additive, an organic zinc compound, a calcium type additive, and an ester compound are blended with a base oil for the lubricant, and having a kinetic viscosity from 5 to 50 mm<2>/s at 40 DEG C.

Description

The metallic substance press working with lubricator with the working method of using it
Technical field
The present invention relates to be used for the non-chlorine type lubricant of metallic substance press working.Particularly, it relates to and is suitable for being used as parts such as purolator box, the lubricant of the press working of the metallic substance of handling in the after-applied coating of press working.In addition, it relates to the metallic substance pressure processing method that uses this lubricant.
Background technology
When the press working of metallic substance, lubricant generally puts between cutter and the metallic substance.This is to increase the Mould Machining life-span deterioration that causes in the processing by the generation of breaking of causing of lack of lubrication or interlock or by friction.In the shearing as a class press working, metallic substance is made its punching press by using mould and stamping machine.Therefore, in shearing technology such as smart stamping-out (FB processing), between cutter and metallic substance, produce than other compacting or the bigger stress of machining.Therefore, the lubricant that is used to shear is required high bite-resistant performance or lubricity.
Used the lubricant that adds the high chlorine type additive of oilness.Yet, when using chlorine type lubricant, can take place during the chlorine type additive component in the lubricant is being processed or decompose in time after the processing to cause the problem that metallic substance or cutter get rusty.In addition, for chlorine type lubricant, during calcining, may cause the generation of objectionable impurities or burn into infringement etc. and the generation problem to calcining furnace by causing.
Consider above-mentionedly, JP-A No.2002-155293 and 8-20790 disclose the lubricant as non-chlorine type lubricant.Yet, consider the bite-resistant that is used for the metallic substance press working or the oilness of lubricant, this lubricant is used for machining, still there are the problems referred to above.
By making the metallic substance of with lubricator making because the cause of lubricant requires follow-up degreasing and cleaning.For example, depend on parts as the box that is used for the motor vehicle purolator and further apply plating or application step.In this case, unless in cleaning with the complete degreasing of lubricant or cleaning (hereafter is cleaning), the oil residues composition repels coating material and causes plating spot or coating spot.Therefore, consider sanitary characteristics, the lubricant kinetic viscosity is preferably low as far as possible.Sanitary characteristics means the lubricant composition and is easy to wash from metal material surface.Under the lower situation of lubricant kinetic viscosity, lubricant can easily clean, and it can for example only successfully clean with basic ion water cleaning.Yet when considering oilness, the preferred emollient kinetic viscosity is high as far as possible.Under lubricant kinetic viscosity condition with higher, because depositing to the amount of metal material surface, lubricant increases, favourable seizure resistance or oilness can be provided.So, exist non-chlorine type, environmental friendliness, oilness is good and subsequent step is had the demand of the lubricant that is used for the metallic substance press working of low disadvantageous effect as cleaning or coating.
Summary of the invention
Lubricant according to the present invention has non-chlorine type to be formed, (a) sulphur type extreme pressure agent wherein, (b) organic zinc compound, (c) calcium type additive and (d) ester type compound and lubricant base oil blend.It can provide, and processing does not have disadvantageous effect and environmentally friendly in a life-span to cutter, and the lubricant of excellent lubrication and seizure resistance is provided.Especially, even under the low relatively situation of lubricant kinetic viscosity, can provide satisfied oilness and seizure resistance.In addition, will be controlled at 5-50mm 40 ℃ kinetic viscosity 2/ s (cSt).Under the situation that will be controlled at 40 ℃ kinetic viscosity in the above-mentioned scope, because lubricant has suitable flowability, this lubricant can easily clean after processing, and also is fine with basic ion water cleaning, also guarantees good lubricated and seizure resistance simultaneously in shearing.Therefore, can effectively suppress disadvantageous effect to subsequent step such as plating step or application step.
(a) sulphur content can be 0.5-10 weight %, total amount based on lubricant, (b) zinc content can be 0.05-1.0 weight %, total amount based on lubricant, (c) calcium contents can be 0.1-2.0 weight %, based on the total amount of lubricant, and (d) ester content can be 0.1-2.0 weight %, based on the total amount of lubricant.
In addition, the present invention can provide the pressure processing method of metallic substance, and it is included in and carries out processing steps when applying lubricant between metallic substance and the cutter.As this metallic substance, use Rustproof Steel Plate (preferred electrolytic zinc coated steel sheet).Apply shearing when between cutter and metallic substance, applying lubricant.After the shearing, with the basic ion water clean metal material that is heated to 60 ℃-80 ℃.Then, metallic substance being applied coating handles.At metallic substance is under the situation of Rustproof Steel Plate, does not require to guarantee high rust-preventing characteristic in lubricant, thereby also avoids the increase of cost and lubricant viscosity to improve.Basic ion water is being heated under 60 ℃-80 ℃ the situation, the sanitary characteristics of lubricant is improved.Under the situation of available bases ionized water cleaning, can reduce the sanitising agent cost and make the cleaning facility.
Embodiment
The base oil that is used for lubricant does not limit especially, as long as it generally is used for the base oil of metalworking fluid, can use to be selected from mineral oil, synthetic oil and greasy one or more compositions.As mineral oil, can use those mineral oil by the conventional process purifying in the lubricant production technology of using oil purifying industry.Particularly, it comprises by using those that lubricant cut that one or more technologies such as solvent deasphalting (solventdeasphaltization), solvent extraction, hydrogenolysis, solvent dewaxing, catalytic dewaxing, hydrogenation purifying, sulfuric acid cleaning and clay treatment come the air distillation or the vacuum distilling of purifying by thick oil to obtain forms.
Synthetic oil comprises for example poly-alpha olefins, alpha-olefin copolymer, polybutene, alkylbenzene, polyether polyols (polyoxyalkylene glycol), polyoxyalkylene glycol ethers (polyoxyalkylene glycol ether) and silicone oil.Greasy specific examples comprises for example tallow, lard, soybean oil, rapeseed oil, oil extracted from rice husks, cocounut oil, plam oil, palm kernel oil and hydrogenated products thereof.In lubricant according to the present invention, can use only a kind of base oil maybe can use the mixture of two or more base oils separately.
(a) being characterized as according to sulphur type extreme-pressure additive of the present invention: comprise sulphur atom, additive can provide the extreme pressure effect, but can use various additives, as long as it provides similar effect.The example of sulphur type extreme-pressure additive can comprise and for example vulcanizes grease, sulfide aliphatic acid, sulfuration ester, olefine sulfide, polysulfide, thiocarbamate and sulfurized mineral oil.The sulfuration grease can be by obtaining sulphur and grease (lard, whale oil, vegetables oil and fish oil etc.) reaction.Example comprises sulfuration lard, vulcanized oil rapeseed oil, sulfurized castor oil, sulfurized soybean oil etc.The example of sulfide aliphatic acid can comprise and for example vulcanize oleic acid, and the sulfuration ester comprises and for example vulcanizes Witconol 2301 and sulfuration octyl group chaff lipid acid.Olefine sulfide can be by obtaining the alkene of 2 to 15 carbon atoms or its dimer to the tetramer and sulfating agent such as sulphur or sulfur subchloride reaction.
The example of polysulfide comprises dibenzyl polysulfide, two uncle's nonyl polysulfides, two (dodecyl) polysulfide, di-t-butyl polysulfide, dioctyl polysulfide, phenylbenzene polysulfide, dicyclohexyl polysulfide etc.The example of thiocarbamate can comprise zinc dithiocarbamate, Tyox B and distearylthiodi-propionate.Sulfurized mineral oil can form by elementary sulfur is dissolved in the mineral oil.The mineral oil origin lubricant base oil that exemplifies as base oil in this specification sheets can be used as the mineral oil that is used to dissolve elementary sulfur.This sulphur type extreme-pressure additive can use separately, or two or more are used in combination with it.
In the present invention, be derived from that sulphur content is 0.5-10 weight % in the lubricant of composition (a), preferred 1.0-7.0 weight %, and more preferably 1.2-5.0 weight % are based on the total amount of lubricant.When sulphur content is lower than above-mentioned scope, may not provide the sufficient oilness relevant satisfactorily with kinetic viscosity.When sulphur content surpasses this scope, may be difficult to obtain the improvement of the lubricant effect relevant, and the kinetic viscosity of lubricant increases wastefully with blending amount, this is not preferred.
Preferred organic zinc compound (b) comprises zinc dialkyl dithiophosphate (hereinafter being called ZnDTP) and zinc dialkyl dithiocarbamate (hereinafter being called ZnDTC).ZnDTP has for example oxidation-resistance, erosion resistance, load weather resistance and abrasion resistance, and generally as engine oil or as the industrial lubricants of so-called multifunctional type additive.ZnDTP has similar each other chemical structure with ZnDTC, the alternative compounds that can provide with the ZnDTP same effect is provided ZnDTC recently.Alkyl among ZnDTP and the ZnDTC can be same to each other or different to each other.That is, in the structural formula of ZnDTP, two alkyl are bonded to phosphorus atom by Sauerstoffatom, and wherein alkyl can be same to each other or different to each other.In addition, in the structural formula of ZnDTC, two alkyl linked to nitrogen-atoms, and wherein this alkyl can be same to each other or different to each other.In addition and since zinc atom be by two sulphur atoms be present in ZnDTP and ZnDTC phosphorus atom or the nitrogen atom bonding in the two, they also comprise the sulphur composition.The alkyl or aryl of preferred 3 the above carbon atoms of the alkyl of ZnDTP and ZnDTC.This organic zinc compound can use separately or two or more are used in combination with it.
In the present invention, be derived from that zinc content is 0.05-1.0 weight % in the lubricant of composition (b), preferred 0.1-0.9 weight %, and more preferably 0.5-0.8 weight % are based on the total amount of lubricant.
When zinc content is lower than above-mentioned scope, may not provide the sufficient oilness relevant satisfactorily with kinetic viscosity.When zinc content surpasses this scope, may be difficult to obtain the improvement of the lubricant effect relevant, and the kinetic viscosity of lubricant increases wastefully with blending amount, this is not preferred.
Preferred calcium type additive (c) comprises calcium sulphonate, calcium salicylate and calcium phenylate.Especially, consider kinetic viscosity or cost, preferred calcium sulphonate.More preferably alkaline sulfoacid calcium.The above alkaline sulfoacid calcium of further preferred total alkali content (TBN) 300mgKOH/g.It can be the organic acid alkaline earth salt and generally add, and can be used as oilness as viscosity modifier and rust-preventing characteristic is all good and same effect can be provided those suitably use.Therefore, this calcium type additive can use separately or two or more are used in combination with it.
Be derived from that calcium contents is 0.1-2.0 weight % in the lubricant of composition among the present invention (c), preferred 0.2-1.5 weight %, and more preferably 0.3-1.0 weight % are based on the total amount of lubricant.When calcium contents is lower than above-mentioned scope, may not provide the sufficient oilness relevant satisfactorily with kinetic viscosity.When calcium contents surpasses this scope, may be difficult to obtain the improvement of the lubricant effect relevant, and the kinetic viscosity of lubricant increases wastefully with blending amount, it is not preferred.
Preferred ester cpds (d) comprises for example polyol ester and complex ester.One of them or its two or more can with the lubricant base oil blend.Polyol ester is the polyol ester of aliphatic polyol and straight or branched lipid acid.The aliphatic polyol that forms this polyol ester comprises for example dimethyltrimethylene glycol, TriMethylolPropane(TMP), two (trishydroxymethyl) propane, trimethylolethane, two (trishydroxymethyl) ethane, tetramethylolmethane, Dipentaerythritol and tripentaerythritol.In addition, can also use the part ester of above-mentioned aliphatic polyol and above-mentioned straight or branched lipid acid.Described complex ester is aliphatic polyol and straight or branched lipid acid, or those complex ester of straight or branched aliphatic dibasic acids.This aliphatic polyol composition for example can comprise, TriMethylolPropane(TMP), trimethylolethane, tetramethylolmethane and Dipentaerythritol.In addition, this fatty acid component for example can comprise, aliphatic carboxylic acid, margaric acid, stearic acid, nondecylic acid, arachic acid, docosoic and Lignoceric acid.This diprotic acid for example can comprise, succsinic acid, hexanodioic acid, pimelic acid, suberic acid, nonane diacid, sebacic acid, undecane diacid, dodecanedioic acid, carboxyl stearic acid, carboxymethyl stearic acid and docosandioic acid.
Be derived from that ester content is 0.1-2.0 weight % in the lubricant of composition among the present invention (d), preferred 0.2-1.5 weight %, and more preferably 0.3-1.0 weight % are based on the total amount of lubricant.When ester content is lower than above-mentioned scope, be difficult to obtain satisfied seizure resistance.When ester content surpasses above-mentioned scope, may be difficult to obtain the improvement of the lubricant effect relevant, and the lubricant kinetic viscosity increases wastefully with blending amount, it is not preferred.
The lubricant that control comprises composition (a) to (d) 40 ℃ final kinetic viscosity at 5-50mm 2/ s, preferred 10-45mm 2/ s, more preferably 12-40mm 2/ s and 12-25mm most preferably 2In the scope of/s.Be lower than 5mm in the lubricant kinetic viscosity 2Under the situation of/s, the amount possibility that lubricant deposits to metallic substance is not enough, causes more unsatisfied oilness and seizure resistance effect in press working.Be higher than 50mm in the lubricant kinetic viscosity 2Under the situation of/s, lubricant deposits to undue the increasing of amount of metallic substance and reduces sanitary characteristics.This may cause in the cleaning of lubricant after processing and remain in metal material surface, and may cause the coating spot that the repulsion of coating material is caused by in follow-up coating processing etc.Under the situation in the kinetic viscosity with lubricant is controlled at above-mentioned scope, also can be by cleaning satisfactorily with basic ion water cleaning.
In addition, in order to keep fundamental property as metalworking fluid, can be in the scope that does not hinder purpose of the present invention various additives known of blend suitably.This additive comprises for example rust-preventive agent, antioxidant, corrosion inhibitor, tinting material, defoamer and spices.This rust-preventive agent can comprise for example calcium type rust-preventive agent, barium type rust-preventive agent and wax pattern rust-preventive agent.This antioxidant can comprise for example amine type compound and phenol type compound.And this corrosion inhibitor can comprise for example benzotriazole, tolytriazole, and can suitably choose the adding mercaptobenzothiazole wantonly.As tinting material, can use dyestuff or pigment.
The present invention is useful and can improves the press working of metallic substance such as deep-draw, bending, stamping-out, perforation, side cut, joint filling, compound, reaming crimp (burring) and smart stamping-out.Especially, lubricant is applicable to produce heavily stressed accurate shearing during processing is as punching press, stamping-out, side cut and perforation.
In addition, lubricant according to the present invention can be used for for example stainless steel, steel alloy and carbon steel, and the processing of non-ferrous metal material such as aluminum alloy materials and copper product.In addition, the form of material can comprise for example cold-rolled steel sheet, hot-rolled steel sheet, steel plating plate and Rustproof Steel Plate, and this lubricant is preferred for processing Rustproof Steel Plate.This is because Rustproof Steel Plate does not require coating slushing oil after processing, need not improve the rust-preventing characteristic of lubricant of the present invention especially.This Rustproof Steel Plate comprises for example electrolytic zinc coated steel sheet, fused zinc coated steel sheet, electrolysis zinc-nickel alloy coated steel sheet and organic double compound coated steel sheet.Especially, consider the surface smooth with good appearance, be easy to weld, be easy to be coated with, favourable workability and relative low cost, preferably electrolytic zinc coated steel sheet.Preferred metallic substance specifically comprises SPH 270D-OD SM, SPH 270D-OD, SPHE-P etc.
In addition, owing to the sanitary characteristics of improving lubricant of the present invention by the kinetic viscosity of sight-feed lubricator agent, preferably use it for processing and plan processing the metallic substance that after-applied coating is handled as parts.As long as it is used for imposing the parts that coating is handled after processing, other parts can comprise outer cladding plate material (outerplate panel materials) and the purolator box that for example is used for motor vehicle.Purolator is the part of filtering obstacle that the oil may invade the oil engine that is used for lubricated motor vehicle is machine oil, abrasion powder, carbon etc.The purolator box is the parts that are used to limit the purolator profile, and it is made into predetermined shape usually and is coated with to use with coating material then.The metallic substance that is used for the purolator box comprises for example SECD, SPCE, SECC and SPCD.
When the material of pressed metal, by between metallic substance and cutter, applying the precision machining that lubricant of the present invention improves metallic substance.The method that applies lubricant does not limit especially, and can make with lubricator by currently known methods, for example, is applied to metal material surface by roller, or is applied to metal material surface by spraying.In addition, owing to can prevent getting rusty of cutter or damage, can prolong cutter and process the life-span by between metallic substance and cutter, applying lubricant of the present invention.
Post-processing step after the metal material processing for example generally comprise to the step of lubricant degreasing that deposits to metallic substance and cleaning, by coating slushing oil to parts get rusty the step, the step that applies plating or coating that apply countermeasure, apply thermal treatment with the step that guarantees parts intensity with the step of Metal Material Welding to other metal parts.In the case, because lubricant of the present invention is controlled under the low relatively kinetic viscosity, have excellent lubrication and seizure resistance simultaneously, lubricant can be cleaned easily and reliably and be removed in cleaning.Therefore, under the situation that the metallic substance after the press working is applied plating or coating coating material, also can produce the second best in quality parts of no plating spot or coating spot.Especially, it provides good sanitary characteristics under the situation with basic ion water cleaning.In addition, using under the situation of Rustproof Steel Plate as metallic substance, the slushing oil application step after the processing is unnecessary.For example, under the situation of making the purolator box, it is made by the mode of cleaning, plating step and application step after the metallic substance press working.
(sanitary characteristics test)
How the kinetic viscosity that depends on lubricant for definite sanitary characteristics changes, and carries out following test.In cleaner assay, purity shown below is that 100% mineral oil (additive-free) is as the base oil among the present invention.
Base oil 1: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 480mm 2/ s)
Base oil 2: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 350mm 2/ s)
Base oil 3: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 95mm 2/ s)
Base oil 4: the naphthenic mineral oil (kinetic viscosity 40 ℃ time the: 46mm 2/ s)
Base oil 5: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 32mm 2/ s)
Base oil 6: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 20mm 2/ s)
Base oil 7: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 10mm 2/ s)
Base oil 8: the paraffin mineral oil (kinetic viscosity 40 ℃ time the: 5mm 2/ s)
The method and the condition of cleaner assay are below described.
Cleaning water: basic ion water
Parts: shape has the cup-shaped of 65mm internal diameter
Material SECD
Thickness 0.5mm lubricant
Lubricant method of application: brush
Every kind of base oil is applied on five parts, with the basic ion water that is heated to 60-80 ℃ its drip washing is cleaned about 67 seconds after, its condition of surface of visual observation.Basic ion water is by town water is removed the water of the performance alkalescence that the acid ion composition forms by ion-exchange membrane.The results are shown in table 1.Judgement criteria in the table 1 is shown in following, and wherein the unit of each value is mm 2/ s.
Zero: do not have oil and repel
△: have some oil to repel
*: oil repels
Table 1
Base oil 1 Base oil 2 Base oil 3 Base oil 4 Base oil 5 Base oil 6 Base oil 7 Base oil 8
Kinetic viscosity 480 350 95 46 32 20 10 5
Estimate × × ×-△ △-○
Result from table 1 as can be seen, sanitary characteristics raises and deterioration with power viscosity, and sanitary characteristics is with the low trend that improves of power viscosity drop.In addition, can find out that kinetic viscosity is lower than 50mm 2The base oil 4 to 8 of/s shows seldom also that with basic ion water cleaning the time oil repels.
(oilness-seizure resistance test)
Although can determine that by the sanitary characteristics test sanitary characteristics is good when the lubricant kinetic viscosity is low, also to carry out another test with checking oilness and seizure resistance.In order to carry out this test, be chosen in the base oil 4 that is in critical levels in the sanitary characteristics test and also add various additives therein to estimate oilness and seizure resistance (hereinafter these two kinds of performances randomly are referred to as " workability ").
Test conditions in the case is as follows.
Press (Press): AIDA turns round press (wring press) VL-6000 (being made by AidaEngineering Co.)
Production rate: 70spm
Stamping machine 1:SKD 11, stamping machine 2:SKD 11+TiN coating
Mould: SKD 11
Charging: 23.5mm
Metallic substance:
SPH 440 (440N/mm 2High tensile steel plate)
Width: 70mm plate thickness: 4.6mm
The method of feeding lubricant:
Evenly be coated with at metal material surface by resin roll
The kind of every kind of additive is shown in following:
(a) composition
A1: polysulfide (sulphur content: 37 weight %)
A2: sulfuration grease (sulphur content: 15 weight %)
(b) composition
B:ZnDTP (Zn content: 9 weight %, sulphur content: 16 quality %)
(c) composition
C: calcium sulphonate (calcium contents: 15 weight %)
(d) composition
D: polyol ester and complex ester
(other composition)
E: clorafin (cl content: 50 weight %)
Will be by resin roll by every kind of even paint metal material surface of lubricant that joins the composition that is shown in table 2 and table 3 for preparing in the base oil 4 of cleaner assay with above-mentioned additive.The metallic substance that is coated with this lubricant uses two kinds of stamping machines separately simultaneously---and stamping machine 1 and stamping machine 2 are to form the hole that is of a size of 10mmL * 12mmW * 4.6mmt separately two positions.Then, the finished surface state of metallic substance and estimating after the condition of surface of stamping machine and the punching press after the visual observation punching press.The result also is shown in table 2 and table 3.In table 2 and table 3, represent with weight % that except those values of kinetic viscosity kinetic viscosity is based on the mm of unit 240 ℃ the kinetic viscosity of/s.In addition, judgement criteria in the case is shown in following.
The stamping machine condition of surface
◎: good, zero: good, △: mild wear, *: the wearing and tearing shearing condition
◎: good shear surface, zero: blunt shear surface, △: damaged slightly, *: a lot of damaged surfaces
When shearing metallic substance, by the shear-stress stamped metal material of stamping machine and mould.Under the situation of poor lubricity,, when the hole after the punching press is in the shear surface, this means good lubricity because it is in and irrelevant damage state based of shearing force.
Figure A20081000614600161
Figure A20081000614600171
From the result of table 2, if add ester cpds as can be seen, even fashionablely also can obtain excellent lubrication and seizure resistance when sulphur type extreme-pressure additive, organic zinc compound, calcium type additive add separately or with mixture separately.In addition, can find out that also oilness is higher and be tending towards improving along with kinetic viscosity.On the contrary, reference table 3, found that all lubricants 13 to the lubricant 18 that adds sulphur type extreme-pressure additive, organic zinc compound, calcium type additive and ester cpds has excellent lubrication and seizure resistance, as what obviously find out 3 the comparison from comparative example 1 to comparative example, itself and chlorine type lubricant are quite or better.
Then, in the oilness seizure resistance test formerly, because lubricant is by various additives being added the kinetic viscosity 46mm with 40 ℃ 2Prepare in the base oil 4 of/s, therefore have base oil 5 to the workability under the situation of base oil 8 of hanging down kinetic viscosity and also obtain certainly in use.Blending ratio in the case is corresponding to the blending ratio that has the lubricant 14 of middle blending amount at the lubricant 13 that shows performances such as excellent lubrication to the lubricant 15.Table 4 illustrates the result.In table 4, the numerical value except kinetic viscosity numerical value represents that with weight % this kinetic viscosity is based on the mm of unit 240 ℃ the kinetic viscosity of/s.
Table 4
Lubricant 19 Lubricant 20 Lubricant 21 Lubricant 22
Base oil 5 17
Base oil 6 17
Base oil 7 17
Base oil 8 17
a1 20 20 20 20
a2 20 20 20 20
b 20 20 20 20
c 20 20 20 20
d 3 3 3 3
Amount to 100 100 100 100
Sulphur content 14.02 14.02 14.02 14.02
Zinc content 1.78 1.78 1.78 1.78
Calcium contents 3.04 3.04 3.04 3.04
Ester content 3.00 3.00 3.00 3.00
Kinetic viscosity 277 216 187 166
The punching press state
The finished surface state
From the result of table 4, find,, also can obtain excellent lubrication and seizure resistance by the base oil that uses low kinetic viscosity as long as add sulphur type extreme-pressure additive, organic zinc compound, calcium type additive and ester type compound.Yet, because kinetic viscosity is too high under this state, consider previous sanitary characteristics test-results again, it obviously will provide unfavorable effect in cleaning and application step.
(kinetic viscosity control test)
Reducing kinetic viscosity, estimate oilness and seizure resistance with after improving sanitary characteristics.The results are shown in table 5.Select lubricant 14 as representative instance once more, with hanging down kinetic viscosity (at 40 ℃ kinetic viscosity 10mm 2/ s) base oil 7 dilutes to reduce kinetic viscosity it.In table 5, the numerical value except kinetic viscosity numerical value represents that with weight % this kinetic viscosity is based on the mm of unit 240 ℃ the kinetic viscosity of/s.In addition, identical in the condition in this test and method and judgement criteria and previous sanitary characteristics test and oilness and the seizure resistance test.
Table 5
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Lubricant 14
Lubricant 14 5 10 15 20 25 50
Base oil 4 0.85 1.70 2.55 3.40 4.25 8.50 17
Base oil 7 95 90 85 80 75 50
a1 1.00 2.00 3.00 4.00 5.00 10 20
a2 1.00 2.00 3.00 4.00 5.00 10 20
b 1.00 2.00 3.00 4.00 5.00 10 20
c 1.00 2.00 3.00 4.00 5.00 10 20
d 0.15 0.30 0.45 0.60 0.75 1.50 3.00
Amount to 100 100 100 100 100 100 100
Sulphur content 0.70 1.40 2.10 2.80 3.51 7.01 14.02
Zinc content 0.09 0.18 0.27 0.36 0.45 0.89 1.78
Calcium contents 0.15 0.30 0.46 0.61 0.76 1.52 3.04
Ester content 0.15 0.30 0.45 0.60 0.75 1.50 3.00
Kinetic viscosity 11 13 15 18 21 48 244
The surface is estimated ×
The punching press state
The finished surface state
As can be seen, the kinetic viscosity that needs only at 40 ℃ is about 25mm from the result of table 5 2Below/the s, sulphur type extreme-pressure additive, organic zinc compound, calcium type additive and ester cpds are added the base oil that is used for lubricant, obtain good sanitary characteristics.In addition, the kinetic viscosity of working as at 40 ℃ as can be seen is about 50mm 2In sanitary characteristics, there is not substantive issue when/s is following.Therefore, the kinetic viscosity of working as at 40 ℃ as can be seen is 40mm 2Below/the s, be 30mm preferably 40 ℃ kinetic viscosity 2Under the situation below the/s, lubricant shows good sanitary characteristics at least and reduces the application step disadvantageous effect.The result is also consistent with result in the table 1.
In addition, as can be seen by adding sulphur type extreme-pressure additive, organic zinc compound, calcium type additive and ester cpds,, also provide good or good workability even be in above-mentionedly when low-level in kinetic viscosity.Yet, because the workability among the embodiment 1 is poor slightly, though even be about 5mm 40 ℃ kinetic viscosity 2Can process under/the s and do not have prominent question, but preferably will be controlled at 10mm 40 ℃ kinetic viscosity 2More than/the s.
In addition, the result from table 2 to table 5 as can be seen, the preferable range of forming is: (a) sulphur content is 0.5-10 weight %, based on the total amount of lubricant, (b) zinc content is 0.05-1.0 weight %, based on the total amount of lubricant, (c) calcium contents is 0.1-2.0 weight %, based on the total amount of lubricant, and (d) ester content is 0.1-2.0 weight %, based on the total amount of lubricant.In above-mentioned kinetic viscosity control test, although control kinetic viscosity by base oil 7 dilution lubricants 14 with low kinetic viscosity, the method (high viscosity and low viscous combination) of control kinetic viscosity can change in the scope that does not break away from purport of the present invention itself, and is not limited to above-mentioned experimental example.
(using the compatibility test of basic ion water)
In addition, be suitable for basic ion water cleaning, select to be used to clean the cleaning liquor that is used for embodiment 2, embodiment 4, embodiment 6 and the comparative example 3 of above-mentioned test as exemplary embodiments and carry out following test in order to determine lubricant of the present invention.At first, the basic ion water behind filter cleaning to be removing after the impurity, and basic ion water is heated to 65 ℃ and put into the graduated cylinder of the 50ml that respectively does for oneself.Then, vigorous stirring graduated cylinder 100 times each 30 seconds, is measured in the case foam number, froth breaking required time and disengaging time.The results are shown in table 6.
Table 6
Embodiment 2 Embodiment 4 Embodiment 6 Comparative example 3
Foam number (ml) 3 4 4 5
Foam time (sec) 30 30 150 150
But laminarity (sec) 30 30 120 180
Stratification state (water: emulsion: oil) 0∶6∶4 0∶1∶9 0∶1∶9 0∶3∶7
Result from table 6 as can be seen, each embodiment result compares with chlorine type comparative example, is good for each of foam number, froth breaking characteristic and separability.In addition, though the stratification state among the embodiment 2 is slightly poorer than the stratification state of comparative example 3, can find out that embodiment 4 and embodiment 6 are obviously good.From as can be seen aforementioned, because lubricant of the present invention has better adaptability to basic ion water than chlorine type lubricant, it is suitable for cleaning with basic ion water.

Claims (15)

1. one kind has the lubricant that is used for the metallic substance press working that non-chlorine type is formed, and comprising:
With sulphur type extreme-pressure additive, organic zinc compound, calcium type additive and the ester cpds of lubricant base oil blend and
Wherein this lubricant has the kinetic viscosity 5-50mm at 40 ℃ 2/ s.
2. lubricant according to claim 1, wherein
Sulphur content is 0.5-10 weight %, based on the total amount of lubricant,
Zinc content is 0.05-1.0 weight %, based on the total amount of lubricant,
Calcium contents is 0.1-2.0 weight %, based on the total amount of lubricant and
Ester content is 0.1-2.0 weight %, based on the total amount of lubricant.
3. lubricant according to claim 2, wherein this sulphur type extreme-pressure additive is one or more compositions that are selected from the group of being made up of sulfuration grease, sulfide aliphatic acid, sulfuration ester, olefine sulfide, polysulfide, thiocarbamate and sulfurized mineral oil.
4. lubricant according to claim 2, wherein this organic zinc compound be in zinc dialkyl dithiophosphate and/or the zinc dialkyl dithiocarbamate one of at least.
5. lubricant according to claim 2, wherein this calcium type additive is one or more compositions that are selected from the group of being made up of calcium sulphonate, calcium salicylate and calcium phenylate.
6. lubricant according to claim 2, wherein this calcium type additive is the above alkaline sulfoacid calcium of total alkali content 300mgKOH/g.
7. lubricant according to claim 2, wherein this ester cpds be in polyol ester and/or the complex ester one of at least.
8. lubricant according to claim 2, wherein this metallic substance is a Rustproof Steel Plate.
9. lubricant according to claim 8, wherein this Rustproof Steel Plate is the electrolytic zinc plated metal sheet.
10. lubricant according to claim 2, it is used to process the metallic substance that will use basic ion water cleaning after processing.
11. lubricant according to claim 2, it is used to process clean after processing and applies the metallic substance that coating is handled then.
12. the method for a press working metallic substance, it comprises metallic substance and carries out processing steps between the cutter of lubricant comprising, this lubricant is the non-chlorine composition that comprises with sulphur type extreme-pressure additive, organic zinc compound, calcium type additive and the ester cpds of base oil blend, and has 40 ℃ kinetic viscosity 5 to 50mm 2/ s.
13. the method for press working metallic substance according to claim 12, wherein
Sulphur content is 0.5-10 weight %, based on the total amount of lubricant,
Zinc content is 0.05-1.0 weight %, based on the total amount of lubricant,
Calcium contents is 0.1-2.0 weight %, based on the total amount of lubricant and
Ester content is 0.1-2.0 weight %, based on the total amount of lubricant.
14. the method for press working metallic substance according to claim 13, wherein this metallic substance is a Rustproof Steel Plate,
Carried out with basic ion water cleaning press working Rustproof Steel Plate cleaning and
Application step to the Rustproof Steel Plate surface coated coating material that in cleaning, cleaned.
15. the method for press working metallic substance according to claim 14, the basic ion water that wherein will be used for cleaning is heated to temperature 60-80 ℃.
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