CN101254618A - Vertical connecting type frame railway plate die - Google Patents
Vertical connecting type frame railway plate die Download PDFInfo
- Publication number
- CN101254618A CN101254618A CNA2007101792987A CN200710179298A CN101254618A CN 101254618 A CN101254618 A CN 101254618A CN A2007101792987 A CNA2007101792987 A CN A2007101792987A CN 200710179298 A CN200710179298 A CN 200710179298A CN 101254618 A CN101254618 A CN 101254618A
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- bed die
- type frame
- vertical connecting
- side form
- mould
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- 238000010276 construction Methods 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
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Abstract
The invention discloses a longitudinal-connection frame track slab mold, which belongs to the technology field of mold for manufacturing railway ballastless track slabs. The mold comprises a bottom mold, side molds detachably connected with the front and the rear ends of the bottom mold, and end molds detachably connected with the left and the right ends of the bottom mold, wherein the side molds and the end molds are detachably connected with each other; the shape enclosed by the bottom mold, the side molds and the end molds is matched with the profile of the track slab; a plurality of bolt installation holes are symmetrically arranged on the bottom mold and positioned at corresponding positions on both sides of track-bearing section of the track slab; an inner mold assembly is arranged on the middle position of the bottom mold for forming the middle section of the track slab to a frame structure; recessed blocks are symmetrically arranged on the end molds; connection pipes are arranged in the recessed blocks for connecting steel bars; and the recessed blocks are matched with the notch on the end face of a pre-stress track slab. The frame track slab mold can meet the requirement for manufacturing frame track slab for ballastless tracks.
Description
Technical field
The present invention relates to a kind of mould of making railway ballastless track track plate.
Background technology
Ballastless track is with replacement shot ballast aggregate railway roadbeds such as concrete or asphalts and the track structure pattern of forming.It has good track stability, ride comfort, durability; Its structure height is low, from heavy and light, can reduce bridge second phase dead load and reduce tunnel clearance; Railway roadbed is neat and artistic, and the ballast aggregate in the time of can eliminating train operation splashes and efflorescence; Track deformation is slow, not only can significantly reduce track maintenance workload, and what is more important can reduce the demand in construction " skylight ", the transportation after being open to traffic is organized very favourable.Based on this, ballastless track becomes the first-selection of countries in the world high speed railway track structure, and particularly Germany and Japan adopt ballastless track substantially at the high-speed railway of building in recent years.China is the principal mode track with the ballasted track still at present, the ballastless track technology studied, but because Chinese track circuit transmission standard, promptly the signal of telecommunication is by track transmission, and this track plate that just requires to be layed under the rail has the good insulation performance function.Certainly, ballastless track is very high for the performance requirement that is layed in the track plate under the rail.
Summary of the invention
Based on above-mentioned need of practice, the objective of the invention is to: a kind of mould that is used to make the vertical connecting type frame railway plate of ballastless track is provided.
Technical scheme of the present invention is: a kind of vertical connecting type frame railway plate die, comprise bed die and the side form that is detachably connected on the bed die rear and front end, and the end mould that is detachably connected on two ends, the bed die left and right sides, side form and end removably connect between the mould, and the shape that surrounds of bed die, side form and end mould and the outer shape of track plate are complementary; Wherein, on the bed die and the corresponding position that is positioned at both sides, track plate support rail position is arranged with some bolt mounting holes, is arranged with the indent piece of indent on the described end mould, and the breach of indent piece and longitudinal prestress track plate end face is suitable; Medium position is provided with the interior mould assembly that makes track plate middle part become frame structure on the described bed die, and mould assembly is by four corresponding being formed by connecting of internal mold that are the L type in this, and internal mold is connected with bed die respectively; The minor face of L type internal mold is fixed with articulated slab, and long limit end face adopts the inclined-plane connecting plate of being convenient to the demoulding; Wherein, the minor face of per two internal molds passes the framework minor face that articulated slab is connected to form interior mould assembly by rotational pin, the long limit of the framework of mould assembly in the inclined-plane connecting plate of the long limit of adjacent internal mold by the correspondence setting removably connects and form, two relative frameworks are grown on the limit and are connected with demoulding pull bar, and the internal mold inboard is connected by hold down gag and bed die.
Described demoulding pull bar comprises pull bar that is connected with internal mold that is positioned at two ends and the connecting rod that pull bar is connected that is positioned at the middle part, wherein, pull bar one end excircle is an external thread structure, the connecting rod middle part in tubular construction, the welding of connecting rod two ends has the termination of the opposite internal thread of rotation direction, and the internal thread of termination and pull bar threaded one end are suitable.
Described internal mold inboard is provided with gusset.
Described hold down gag comprises pressing plate and the cushion block between pressing plate and bed die that compresses the internal mold lower end.
Described bed die is connected by bolt with the junction of side form with the junction and the end mould of end mould with junction, the bed die of side form.Be convenient to installation and removal.
The described bed die outside is provided with some spirals and drags end device, and wherein, the spiral at two ends, the left and right sides, the bed die outside drags the screw mandrel of end device to be connected with the end mould, and the spiral of rear and front end, the bed die outside drags the screw mandrel of end device to be connected with side form.Described spiral drags end device to comprise to be equipped with the bracket of screw mandrel and the support bracket of wedge is housed.Spiral drags end device to be used for the demoulding, after the track plate is built moulding, will hold mould and side form to withdraw from bed die by this device.
The described side form or the end mould outside are provided with hold down gag.Described hold down gag comprises compact heap, studs and nut, and wherein, studs one end connects compact heap, and the other end connects side form or end mould.
On described side form or the end mould lifting bolt is installed.Be convenient to the installation and the carrying of side form or end mould.
Lifting nut set bolt on the described side form.When building the track plate, cover is loaded onto the lifting nut on this bolt, the lifting nut can be installed on the side of track plate.
Be provided with the tube connector that is used for connecting reinforcement in the described indent piece.
Described bed die is made of side by side two half modules.Be convenient to the transportation of material use and template.
Be provided with seal groove between the joint face of described bed die and side form or end mould.Concrete leakage when preventing that the track plate from building.
Described bed die bottom surface is equipped with supporting leg.One of supporting leg effect is to be convenient to adjust, and to satisfy the levelling of bed die upper surface, one of supporting leg effect is with the fragmented bottom surface of bed die certain distance, is convenient at bed die lower surface installing device.Described bed die bottom surface is equipped with electromagnetic shaker.Internal structure when building to satisfy the track plate evenly.
The invention has the beneficial effects as follows: the vertical connecting type frame railway plate that can satisfy ballastless track is made the requirement of moulding.
The present invention is further described below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is the structural representation of bed die among Fig. 1;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the side view of Fig. 4;
Fig. 7 is the upward view of Fig. 4;
Fig. 4 (a) is the half module structural representation of bed die among Fig. 4;
Fig. 8 is the structural representation of side form among Fig. 1;
Fig. 9 is the left view of Fig. 8 side form;
Figure 10 is the vertical view of Fig. 8 side form;
Figure 11 is the K place partial enlarged drawing of Fig. 8 side form;
Figure 12 is the structural representation of Fig. 1 middle-end mould;
Figure 13 is the left view of Fig. 8 end mould;
Figure 14 is the vertical view of Fig. 8 end mould;
Figure 15 is the structural representation that spiral drags end device among Fig. 1;
Figure 16 is the right view that Figure 15 spiral drags end device;
Figure 17 be among Fig. 1 to hold down gag A-A partial cutaway structural representation;
Figure 18 is to the seal groove structure schematic diagram between side form and the bed die among Fig. 1;
Figure 19 is that the B-B of interior mould assembly among Fig. 1 cuts open structural representation;
Figure 20 is the structural representation of demoulding pull bar among Fig. 1;
Figure 21 is the vertical view of Figure 20;
Figure 22 is the structural representation of the connecting rod of Figure 20;
Figure 23 is the structural representation of the pull bar of Figure 20;
Figure 24 is the structural representation of internal mold among Fig. 1;
Figure 25 is the vertical view of Figure 24;
Figure 26 is that the C-C of Figure 24 cuts open structural representation;
Wherein, Reference numeral is: 1 is bed die, and 1-1 is a half module, and 2 is side form, 3 are the end mould, and 3-1 is the indent piece, and 4 is bolt mounting holes, and 5 is the perforating device installing hole, 6 is bolt, and 7 for spiral drags end device, and 7-1 is a bracket, and 7-2 is for supporting bracket, 7-3 is a wedge, and 8 is screw mandrel, and 9 is hold down gag, and 10 is compact heap, 11 is studs, and 12 is nut, and 13 is lifting bolt, and 14 are lifting nut set bolt, 15 is tube connector, and 16 is supporting leg, and 17 is electromagnetic shaker, and 18 is pad, 19 is seal groove, and 20 is connecting bolt, and 21 to 24 is internal mold, and 25 is articulated slab, 26 is the inclined-plane connecting plate, and 27 is rotational pin, and 28 are demoulding pull bar, 29 is pull bar, and 30 is connecting rod, and 31 is the termination, 32 is gusset, and 33 is pressing plate, and 34 is cushion block, 35 is bearing pin, and 36 is nut, and 37 is cover plate, 38 is riser, and 39 is base plate, and 40 is sealing strip.
The specific embodiment
Preferred embodiment is as follows:
Extremely shown in Figure 26 as Fig. 1, a kind of vertical connecting type frame railway plate die, comprise bed die 1 and be connected the side form 2 of bed die 1 rear and front end by bolt 6, and the end mould 3 that is connected two ends, bed die 1 left and right sides by bolt 6, connect by bolt 6 between side form 2 and the end mould 3, and the shape that surrounds of bed die 1, side form 2 and end mould 3 and the outer shape of track plate are complementary; Wherein, on the bed die 1 and corresponding position that is positioned at both sides, track plate support rail position is arranged with some bolt mounting holes 4, is used for construction bolt; Be arranged with the indent piece 3-1 of indent on the described end mould 3, be provided with the tube connector 15 that is used for connecting reinforcement in the indent piece 3-1, the breach of indent piece 3-1 and longitudinal prestress track plate end face is suitable.Medium position is provided with the interior mould assembly 5 that makes track plate middle part become frame structure on the bed die 1, mould assembly 5 is by four internal mold 21,22,23,24 corresponding being formed by connecting that are the L type in being somebody's turn to do, internal mold 21,22,23,24 is connected with bed die 1 respectively, internal mold 21,22,23,24 inboards are provided with gusset 32, to gain in strength; The minor face of L type internal mold is fixed with articulated slab 25, and long limit end face adopts the inclined-plane connecting plate 26 of being convenient to the demoulding; Wherein, the minor face of per two internal molds passes the framework minor face that articulated slab 25 is connected to form interior mould assembly 5 by rotational pin 27, the long limit of the framework of mould assembly 5 in the inclined-plane connecting plate 26 of the long limit of adjacent internal mold by the correspondence setting removably connects and form, two relative frameworks are grown on the limit and are connected with demoulding pull bar 28, internal mold 21,22,23,24 inboards are connected by hold down gag and bed die 1, and this hold down gag comprises pressing plate 33 and the cushion block 34 between pressing plate and bed die 1 that compresses the internal mold lower end; Demoulding pull bar 28 comprises pull bar that is connected with internal mold 29 that is positioned at two ends and the connecting rod 30 that pull bar 29 is connected that is positioned at the middle part, wherein, one end excircle is an external thread structure, the other end of pull bar 29 is connected with internal mold by bearing pin 35, the middle part in tubular construction, connecting rod 30 two ends welding has the termination 31 of the opposite internal thread of rotation direction, the internal thread of termination 31 and pull bar 29 threaded one ends are suitable, be fixed with nut 36 on the excircle of connecting rod 30, be convenient to regulate connecting rod 30.Internal mold comprises base plate 39 and cover plate 37, and the riser 38 that connects base plate 39 and cover plate 37, and base plate 39 and riser 38 contact positions are provided with sealing strip 40.
Be provided with some spirals in bed die 1 outside and drag end device 7, wherein, the spiral at two ends, the left and right sides, bed die 1 outside drags the screw mandrel of end device 7 to be connected with end mould 3, and the spiral of rear and front end, bed die 1 outside drags the screw mandrel 8 of end device 7 to be connected with side form 2; The bracket 7-1 that this spiral drags end device 7 to comprise screw mandrel is housed and the support bracket 7-2 of wedge 7-3 is housed after the track plate is built moulding, utilizes this spiral to drag end device 7 will hold mould and side form to withdraw from.The side form 2 and end mould 3 outsides are provided with hold down gag 9, so that side form 2 is connected tightr with bed die 1 respectively with end mould 3; This hold down gag 9 comprises compact heap 10, studs 11 and nut 12, and wherein, studs 11 1 ends connect compact heap 10, and the other end connects side form 2 or end mould 3.On side form 2 and end mould 3, lifting bolt 13 is installed also, is convenient to the carrying and the installation of side form 2 and end mould 3.Side form 2 is provided with lifting nut set bolt 14, is complementary with track plate side the lifting nut to be installed.Be provided with seal groove 19 between the joint face of described bed die 1 and side form 2 and end mould 3, concrete leaks when preventing that the track plate from building.Described bed die 1 underrun connecting bolt 20 is connected with supporting leg 16.Described bed die 1 underrun connecting bolt 20 is connected with electromagnetic shaker 17.
It is pointed out that for material rationally utilizes, the convenience of processing, transportation, described bed die 1 can be made of side by side two half module 1-1, and the structure of half module 1-1 is shown in Fig. 4 (a).
Claims (16)
1. vertical connecting type frame railway plate die, it is characterized in that: comprise bed die (1) and be detachably connected on the side form (2) of bed die (1) rear and front end, and the end mould (3) that is detachably connected on bed die (1) two ends, the left and right sides, removably connect between side form (2) and end mould (3), and bed die (1), side form (2) and hold shape that mould (3) surrounds and the outer shape of track plate is complementary; Wherein, bed die (1) is gone up and the corresponding position that is positioned at both sides, track plate support rail position is arranged with some bolt mounting holes (4), be arranged with the indent piece (3-1) of indent on the described end mould (3), described bed die (1) is gone up medium position and is provided with the interior mould assembly (5) that makes track plate middle part become frame structure, mould assembly (5) is by four corresponding being formed by connecting of internal mold (21) (22) (23) (24) that are the L type in being somebody's turn to do, and internal mold (21) (22) (23) (24) is connected with bed die (1) respectively; The minor face of L type internal mold is fixed with articulated slab (25), and long limit end face adopts the inclined-plane connecting plate (26) of being convenient to the demoulding; Wherein, the minor face of per two internal molds passes the framework minor face that articulated slab (25) is connected to form interior mould assembly (5) by rotational pin (27), the long limit of framework that the long limit of adjacent internal mold removably connects and forms interior mould assembly (5) by the corresponding inclined-plane connecting plate (26) that is provided with, two relative frameworks are grown on the limit and are connected with demoulding pull bar (28), and internal mold (21) (22) (23) (24) is inboard to be connected by hold down gag and bed die (1).
2. vertical connecting type frame railway plate die according to claim 1, it is characterized in that: described demoulding pull bar (28) comprises pull bar that is connected with internal mold (29) that is positioned at two ends and the connecting rod (30) that pull bar (29) is connected that is positioned at the middle part, wherein, pull bar (29) one end excircles are external thread structure, connecting rod (30) middle part in tubular construction, the welding of connecting rod (30) two ends has the termination (31) of the opposite internal thread of rotation direction, and the internal thread of termination (31) and pull bar (29) threaded one end are suitable.
3. vertical connecting type frame railway plate die according to claim 1 is characterized in that: described internal mold (21) (22) (23) (24) inboard is provided with gusset (32).
4. vertical connecting type frame railway plate die according to claim 1 is characterized in that: described hold down gag comprise the pressing plate (33) that compresses the internal mold lower end and be positioned at pressing plate and bed die (1) between cushion block (34).
5. vertical connecting type frame railway plate die according to claim 1 is characterized in that: described bed die (1) is connected by bolt (6) with the junction of side form (2) with the junction and the end mould (3) of end mould (3) with junction, the bed die (1) of side form (2).
6. vertical connecting type frame railway plate die according to claim 5, it is characterized in that: described bed die (1) outside is provided with some spirals and drags end device (7), wherein, the spiral at two ends, the left and right sides, bed die (1) outside drags the screw mandrel of end device (7) to be connected with end mould (3), and the spiral of rear and front end, bed die (1) outside drags the screw mandrel (8) of end device (7) to be connected with side form (2).
7. vertical connecting type frame railway plate die according to claim 6 is characterized in that: described spiral bracket (7-1) that screw mandrel is housed that drags end device (7) to comprise and the support bracket (7-2) that wedge (7-3) is housed.
8. vertical connecting type frame railway plate die according to claim 5 is characterized in that: the described side form (2) or end mould (3) outside are provided with hold down gag (9).
9. vertical connecting type frame railway plate die according to claim 8, it is characterized in that: described hold down gag (9) comprises compact heap (10), studs (11) and nut (12), wherein, studs (11) one ends connect compact heap (10), and the other end connects side form (2) or end mould (3).
10. vertical connecting type frame railway plate die according to claim 5 is characterized in that: on described side form (2) or the end mould (3) lifting bolt (13) is installed.
11. vertical connecting type frame railway plate die according to claim 5 is characterized in that: described side form (2) is provided with lifting nut set bolt (14).
12. vertical connecting type frame railway plate die according to claim 5 is characterized in that: be provided with the tube connector (15) that is used for connecting reinforcement in the described indent piece (3-1).
13. vertical connecting type frame railway plate die according to claim 5 is characterized in that: described bed die (1) is made of side by side two half modules (1-1).
14. vertical connecting type frame railway plate die according to claim 5 is characterized in that: be provided with seal groove (19) between the joint face of described bed die (1) and side form (2) or end mould (3).
15. according to claim 5 or 13 described vertical connecting type frame railway plate dies, it is characterized in that: described bed die (1) bottom surface removably is equipped with supporting leg (16).
16. vertical connecting type frame railway plate die according to claim 15 is characterized in that: described bed die (1) bottom surface removably is equipped with electromagnetic shaker (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101792987A CN100496924C (en) | 2007-12-12 | 2007-12-12 | Vertical connecting type frame railway plate die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007101792987A CN100496924C (en) | 2007-12-12 | 2007-12-12 | Vertical connecting type frame railway plate die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101254618A true CN101254618A (en) | 2008-09-03 |
| CN100496924C CN100496924C (en) | 2009-06-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007101792987A Expired - Fee Related CN100496924C (en) | 2007-12-12 | 2007-12-12 | Vertical connecting type frame railway plate die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100496924C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294741A (en) * | 2011-07-14 | 2011-12-28 | 中铁二局股份有限公司 | Hinged draw type steel internal mould and construction method for prefabricating hollow slab beams |
| CN104441211A (en) * | 2014-11-28 | 2015-03-25 | 汝州郑铁三佳水泥制品有限公司 | Steel die for trapezoidal sleeper |
| CN108673716A (en) * | 2018-03-30 | 2018-10-19 | 刘路清 | A kind of detachable brick template easily taken out |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2108184A (en) * | 1981-10-27 | 1983-05-11 | Burns J | Fish plate |
| JP4856395B2 (en) * | 2005-05-19 | 2012-01-18 | 株式会社佐藤工業所 | Formwork for molding concrete track slabs |
| CN100586682C (en) * | 2006-05-05 | 2010-02-03 | 欧阳炎 | Advanced tension method bi-directional prestress concrete track board steel model |
-
2007
- 2007-12-12 CN CNB2007101792987A patent/CN100496924C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294741A (en) * | 2011-07-14 | 2011-12-28 | 中铁二局股份有限公司 | Hinged draw type steel internal mould and construction method for prefabricating hollow slab beams |
| CN102294741B (en) * | 2011-07-14 | 2013-11-06 | 中铁二局股份有限公司 | Construction method for prefabricating hollow slab beams using hinged draw type steel internal mould |
| CN104441211A (en) * | 2014-11-28 | 2015-03-25 | 汝州郑铁三佳水泥制品有限公司 | Steel die for trapezoidal sleeper |
| CN108673716A (en) * | 2018-03-30 | 2018-10-19 | 刘路清 | A kind of detachable brick template easily taken out |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100496924C (en) | 2009-06-10 |
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Granted publication date: 20090610 |