CN101246074A - Air conditioner two-device helium detection device and process - Google Patents

Air conditioner two-device helium detection device and process Download PDF

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Publication number
CN101246074A
CN101246074A CNA2007100269747A CN200710026974A CN101246074A CN 101246074 A CN101246074 A CN 101246074A CN A2007100269747 A CNA2007100269747 A CN A2007100269747A CN 200710026974 A CN200710026974 A CN 200710026974A CN 101246074 A CN101246074 A CN 101246074A
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CN
China
Prior art keywords
workpiece
jointing
helium
air conditioner
carriage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CNA2007100269747A
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Chinese (zh)
Inventor
李进
张玉夔
刘�东
李路
马安乐
马旋洲
黎善展
刘克光
许晓武
冯澜
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Gree Electric Appliances Inc of Zhuhai
Original Assignee
Gree Electric Appliances Inc of Zhuhai
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Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CNA2007100269747A priority Critical patent/CN101246074A/en
Publication of CN101246074A publication Critical patent/CN101246074A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a helium testing device and a process for two air conditioners, wherein the helium testing device for the two air conditioners comprises the following steps: at least two slide rails are arranged along the direction of the assembly line, and each slide rail is provided with a sliding device in sliding fit; the connecting joint is arranged on the sliding device and is finally communicated with the air source and the vacuum pump through the control valve; the helium detection process at least comprises the following procedures: connecting the connecting joint with the workpiece, filling nitrogen into the workpiece, and detecting large leakage of the workpiece; (b) switching a control valve, and vacuumizing the workpiece through a connecting joint; (c) switching a control valve, and filling helium gas into the workpiece through a connecting joint; (d) closing the connecting joint and recovering helium in the gas pipe of the connecting joint; (f) the connecting joint returns to the front end of the sliding rail under the action of the sliding device; in the first four processes, the connecting joint can move along the direction of the assembly line under the action of the sliding device. The invention has high production efficiency and product reliability, low labor intensity of workers and reduced production cost.

Description

Air conditioner two-unit helium checking device and technology
Technical field
The invention belongs to air-conditioning parts detection range, relate in particular to air conditioner two-unit helium checking device and technology.
Background technology
Two devices of air-conditioning are that the effect of evaporator, condenser is the core component of air-conditioning heat interchange.If air conditioner two-unit leaks, can make air-conditioning lose refrigeration, make the whole air-conditioning system can't operate as normal.So after two devices machine, also have important technology technology of hunting leak exactly, the fundamental purpose of this technology is that the air conditioner two-unit anti-leak is detected, and does not have leakage to guarantee air conditioner two-unit; The leak detection technology that the air conditioner two-unit parts are commonly used is helium inspection technology, and existing common helium inspection technological process is:
1, workpiece (being evaporator part or condenser parts) flows on helium inspection streamline, and first workman is docked the detecting leakage jointing at first station with workpiece, charge into nitrogen in workpiece;
2, workpiece flows to next station, charge into after the nitrogen in the workpiece, continue for some time, second workman judges according to the variation of pressure whether the workpiece that detects has big leakage, if no big leakage, this detecting leakage jointing is taken off from workpiece, and the vacuum jointing is docked with workpiece, the air in the workpiece is drained only;
3, workpiece moves to next station again, and the 3rd workman takes off the vacuum jointing from workpiece, and will fill the helium jointing and dock with workpiece, charges into helium in workpiece;
4, workpiece moves to next station again, and helium charges into after the workpiece, and the 4th workman closes the helium jointing, charges into helium workpiece afterwards and enters further detection in the vacuum helium inspection case.
This shows, in the prior art, helium inspection technology with the detecting leakage in the helium inspection process, vacuumize, fill operation such as helium and fully separately carry out, the per pass operation is by manually finishing on helium inspection streamline separately, this helium inspection technology exists following problem:
1, production efficiency is on the low side, in the helium of workpiece inspection technology, needs repeatedly jointing (detecting leakage jointing, vacuumize jointing, fill the helium jointing) dock with workpiece or group following, makes production efficiency extremely low;
2, the helium inspection is second-rate, product quality is unreliable, the per pass operation is finished by manually-operated fully, important technical parameters, as dwell time, gas charge pressure and other parameters, rely on the people for controlling fully, be subjected to the influence of many-sided factor easily and cause important technical parameters to be guaranteed fully, thereby omission occurs easily, the generation of abnormal conditions such as flase drop;
3, labor strength height needs when the workman operates repeatedly jointing to be carried out plug, and the plug jointing needs bigger power and needs to observe detection case, working strength of workers height;
4, comprehensive manufacturing cost height because its production efficiency is on the low side, causes costs such as human cost in the two device parts production runes and charges for water and electricity higher.
Summary of the invention
The object of the present invention is to provide a kind of production efficiency is higher, labor strength is lower air conditioner two-unit helium checking device and technology.
Air conditioner two-unit helium checking device of the present invention is:
Longshore current waterline direction is provided with at least two slide rails, and what be slidingly matched on each slide rail is provided with carriage; Jointing is located on the carriage, and jointing finally communicates with source of the gas, vacuum pump by operation valve.
When helium is examined, but carriage longshore current waterline direction is slided, jointing is docked with workpiece, along with moving of streamline, jointing on the carriage and the same moved further of workpiece to be detected, and directly on a jointing, realize detecting leakage, vacuumize, fill step such as helium, for prior art, the production efficiency of air conditioner two-unit helium checking device of the present invention is higher, does not need repeatedly to carry out the plug of jointing when the workman operates, and labour intensity is lower.
The further structure of air conditioner two-unit helium checking device of the present invention is:
At least two described slide rails are set in parallel in the streamline top.Avoid as much as possible between a plurality of slide rails that be arranged in parallel interfering.
This helium checking device also comprises controller, and this controller is electrically connected with described operation valve.Operating mode by the controller acquisition system, and automatically by-pass valve control is controlled, at different time jointing is communicated with parts such as nitrogen source of the gas (as nitrogen pot, nitrogen tracheae), vacuum pump, helium sources of the gas respectively, to realize detecting leakage, to vacuumize, fill processing step such as helium; By controller operation valve is controlled, automaticity is higher, also avoids former people to judge the instability of being brought, insecure defective.
Be provided with gear train between each described carriage and each described slide rail, this gear train is electrically connected with described controller; The station drive unit of streamline also finally is electrically connected with described controller.Gear train can be gear ﹠ rack structure, also can adopt chain guide formula drive mechanism, also can also adopt other structure, its objective is that driving carriage slides on slide rail; Synchronous in order to guarantee moving of carriage with the mobile phase of flow line stations, shift position, moving direction and the translational speed of regulating carriage according to situations such as detecting workpiece movement speed, position.
Both sides, longshore current waterline direction at streamline respectively are provided with at least two legs, and the leg of streamline both sides connects by crossbeam, and at least two described slide rails are connected on this crossbeam.Said structure is simple, easy for installation, and both sides are equipped with leg, and the stability of slide rail is high.On crossbeam, the both sides of described slide rail respectively the are provided with side bar parallel with described slide rail.
Also be provided with vertical frame on the described carriage, this vertical frame is provided with for the rest portion of shelving described jointing.Detecting leakage, vacuumize, fill after the helium operation finishes, can place on this rest portion with jointing and with tracheae that this jointing joins, and pack up pipeline, with avoid each jointing and and the tracheae that joins of this jointing between take place to twine and interfere.
Described vertical frame is provided with gauge tap.The operator can control this helium checking device by this gauge tap, as, after helium inspection technology was finished, the workman can operate this gauge tap, made carriage drive jointing and returned to the slide rail front end.
Air conditioner two-unit helium checking technology of the present invention is:
This helium inspection technology comprises following operation at least:
(a) jointing is connected with workpiece, in workpiece, charges into nitrogen, detect the big leakage of workpiece;
(b) operation valve conversion vacuumizes workpiece by jointing;
(c) operation valve conversion charges into helium by jointing to workpiece;
(d) close jointing, with the endotracheal helium recovery of jointing;
(f) jointing returns to the slide rail front end under the effect of carriage;
In above-mentioned preceding four operations, jointing can move in carriage effect lower edge streamline direction.
In helium inspection technology of the present invention, the same moved further of carriage and workpiece, jointing docks with workpiece, and charges into the big leakage of nitrogen detection workpiece successively in workpiece, and workpiece is vacuumized, charge into helium to workpiece, operations such as helium recovery, the number of times of jointing and workpiece plug still less, the labor strength height, a plug can realize the helium inspection between jointing and the workpiece, and production efficiency is higher; After the helium inspection was finished, jointing returned to the slide rail leading portion under the effect of carriage, so that enter next circulation.
Further improvement in helium inspection technology of the present invention is:
After above-mentioned (d) operation, before (f) operation, also has an operation: (e) jointing is placed on the vertical frame of being located on the carriage.Be carriage before the slide rail front end returns, earlier jointing is placed on the frame that hangs down, with avoid jointing and with tracheae that this jointing is connected between interfere with each other.
In the carriage return course, if there is workpiece to be detected to enter helium inspection streamline, then carriage stops to return to the slide rail front end, and moves with this workpiece to be detected.When the carriage return course, running into has workpiece to be detected, promptly enters next testing process; Above-mentioned operation can realize in the following way: be provided with gear train between each described carriage and each described slide rail, this gear train is electrically connected with described controller, the station drive unit of streamline also finally is electrically connected with described controller, controller is adjusted gear train according to the situation of each station on the streamline, adjusts the position of each carriage with this.
In the streamline moving process, if workpiece arrives predeterminated position, jointing is not connected with workpiece as yet, and then streamline stops to move, and jointing is with after this workpiece is connected, and the streamline recovery is mobile.
To sum up, advantage of the present invention is:
1, by a plug between jointing and the workpiece can realize workpiece detecting leakage, vacuumize, fill a plurality of operations such as helium, helium recovery, important technical parameters is all guaranteed by equipment itself, reduce the human factor in the helium inspection process, the reliability of detection is higher;
2, only need a plug between jointing and the workpiece, the workman does not need more judgement yet, and finishes relevant judgment task by the controller that pre-sets, and working strength of workers is lower;
3, by adopting many set detecting devices to be arranged in parallel, concurrent working has improved the production efficiency of whole piece streamline and helium checking device;
4, reduced production cost.
Description of drawings
Fig. 1 is the structural drawing of air conditioner two-unit helium checking device of the present invention;
Fig. 2 is the A place enlarged drawing of Fig. 1;
Fig. 3 is the process flow diagram of air conditioner two-unit helium checking technology of the present invention;
Description of reference numerals:
1, streamline, 2, slide rail, 3, carriage, 4, jointing, 5, leg, 6, crossbeam, 7, the frame that hangs down, 8, rest portion, 9, tracheae, 10, workpiece, 11, jacking gear.
Embodiment
See also Fig. 1, Fig. 2, a kind of air conditioner two-unit helium checking device, longshore current waterline 1 direction is provided with four slide rails 2, and what be slidingly matched on each slide rail 2 is provided with carriage 3; Jointing 4 is located on the carriage 3, and jointing 4 finally communicates with source of the gas, vacuum pump by operation valve.
Wherein, respectively be provided with two legs 5 in both sides, longshore current waterline 1 direction of streamline 1, the leg 5 of streamline 1 both sides connects by crossbeam 6, and four slide rails that be arranged in parallel 2 are connected on this crossbeam 6 and are positioned at streamline 1 top; Four slide rail 2 spacings equate and are in same surface level, are connected with the frame 7 that hangs down by jacking gear 11 on the carriage 3, and this vertical frame 7 is provided with for the rest portion 8 and the gauge tap of shelving jointing 4; This helium checking device also comprises controller, and this controller is electrically connected with operation valve.Be provided with gear train between each carriage 3 and each slide rail 2, this gear train is electrically connected with controller; The station drive unit of streamline 1 also finally is electrically connected with controller; Above-mentioned source of the gas is mainly nitrogen (nitrogen gas tank or tracheae), helium (helium gas tank or tracheae).
See also Fig. 3, a kind of air conditioner two-unit helium checking technology, this helium inspection technology comprises following operation at least:
(a) jointing 4 is connected with workpiece 10, in workpiece 10, charges into nitrogen, detect workpiece 10 and leak greatly;
(b) operation valve conversion vacuumizes by 4 pairs of workpiece 10 of jointing;
(c) operation valve conversion charges into helium by 4 pairs of workpiece 10 of jointing;
(d) close jointing 4, with the helium recovery in jointing 4 tracheaes 9;
(e) jointing 4 is placed on the vertical frame of being located on the carriage 37;
(f) jointing 4 returns to slide rail 2 front ends under the effect of carriage 3;
In above-mentioned preceding four operations, jointing 4 can move in carriage 3 effect lower edge streamline 1 directions; In carriage 3 return courses, if there is workpiece to be detected 10 to enter helium inspection streamline 1, then carriage 3 stops to return to slide rail 2 front ends, and moves with this workpiece to be detected 10; In streamline 1 moving process, if workpiece 10 reaches predeterminated position, jointing 4 is not connected with workpiece 10 as yet, and then streamline 1 stops to move, and jointing 4 is with after this workpiece 10 is connected, and streamline 1 recovery is mobile; With before workpiece 10 docks, the jacking gear 11 on the carriage 3 descends at jointing 4, so that workman's operation, after jointing 4 placed the rest portion 8 of the frame 7 that hangs down, jacking gear 11 rose, and tracheae 9 is promoted, and to avoid interference; Gauge tap on the vertical frame 7 is convenient to workman's manual operation control (as: after helium inspection technology is finished, stir this gauge tap, carriage 3 just returns to the front end of slide rail 2).
The production efficiency of air conditioner two-unit helium checking device of the present invention and technology is higher, reliability of products is high, labor strength is low, has also reduced production cost.

Claims (11)

1. an air conditioner two-unit helium checking device is characterized in that, longshore current waterline (1) direction is provided with at least two slide rails (2), and what be slidingly matched on each slide rail (2) is provided with carriage (3); Jointing (4) is located on the carriage (3), and jointing (4) finally communicates with source of the gas, vacuum pump by operation valve.
2. air conditioner two-unit helium checking device according to claim 1 is characterized in that at least two described slide rails (2) be arranged in parallel.
3. air conditioner two-unit helium checking device according to claim 1 is characterized in that this helium checking device also comprises controller, and this controller is electrically connected with described operation valve.
4. as air conditioner two-unit helium checking device as described in the claim 3, it is characterized in that be provided with gear train between each described carriage (3) and each described slide rail (2), this gear train is electrically connected with described controller; The station drive unit of streamline (1) also finally is electrically connected with described controller.
5. as air conditioner two-unit helium checking device as described in each in the claim 1 to 4, it is characterized in that, both sides, longshore current waterline (1) direction in streamline (1) respectively are provided with at least two legs (5), the leg (5) of streamline (1) both sides connects by crossbeam (6), and at least two described slide rails (2) are connected on this crossbeam (6).
6. as air conditioner two-unit helium checking device as described in each in the claim 1 to 4, it is characterized in that also be provided with vertical frame (7) on the described carriage (3), this vertical frame (7) is provided with for the rest portion (8) of shelving described jointing (4).
7. as air conditioner two-unit helium checking device as described in the claim 6, it is characterized in that described vertical frame (7) is provided with gauge tap.
8. an air conditioner two-unit helium checking technology is characterized in that, this helium inspection technology comprises following operation at least:
(a) jointing (4) is connected with workpiece (10), in workpiece (10), charges into nitrogen, detect the big leakage of workpiece (10);
(b) operation valve conversion vacuumizes workpiece (10) by jointing (4);
(c) operation valve conversion charges into helium by jointing (4) to workpiece (10);
(d) close jointing (4), with the helium recovery in jointing (4) tracheae (9);
(f) jointing (4) returns to slide rail (2) front end under the effect of carriage (3);
In above-mentioned preceding four operations, jointing (4) can move in carriage (3) effect lower edge streamline (1) direction.
9. as air conditioner two-unit helium checking technology as described in the claim 8, it is characterized in that after above-mentioned (d) operation, before (f) operation, also having an operation:
(e) jointing (4) is placed on the vertical frame of being located on the carriage (3) (7).
10. as air conditioner two-unit helium checking technology as described in claim 8 or 9, it is characterized in that, in carriage (3) return course, if there is workpiece to be detected (10) to enter helium inspection streamline (1), then carriage (3) stops to return to slide rail (2) front end, and moves with this workpiece to be detected (10).
11. as air conditioner two-unit helium checking technology as described in claim 8 or 9, it is characterized in that, in streamline (1) moving process, if workpiece (10) arrives predeterminated position, jointing (4) is not connected with workpiece (10) as yet, then streamline (1) stops to move, and jointing (4) is with after this workpiece (10) is connected, and streamline (1) recovers to move.
CNA2007100269747A 2007-02-16 2007-02-16 Air conditioner two-device helium detection device and process Pending CN101246074A (en)

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Application Number Priority Date Filing Date Title
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Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101408466B (en) * 2008-11-08 2010-06-02 宁夏电力科技教育工程院 Method and device for detecting leakage of shell type heat exchanger
CN103453702A (en) * 2012-06-05 2013-12-18 珠海格力电器股份有限公司 Automatic vacuumizing device and automatic vacuumizing method
CN103675487A (en) * 2012-08-30 2014-03-26 珠海格力电器股份有限公司 Production line for electrical safety test of air conditioner
CN104062083A (en) * 2014-06-20 2014-09-24 珠海格力电器股份有限公司 Air conditioner leakage detecting system and leakage detecting method thereof
CN104569665A (en) * 2014-12-24 2015-04-29 珠海格力电器股份有限公司 Electrical Safety Test Equipment
CN104677567A (en) * 2015-03-23 2015-06-03 苏州鸿普精密模具有限公司 Helium supply device with condenser helium leakage detector
CN104697717A (en) * 2013-12-05 2015-06-10 珠海格力电器股份有限公司 Leak detection tool box and leak detection method thereof
CN104697726A (en) * 2013-12-05 2015-06-10 珠海格力电器股份有限公司 Workpiece leakage detection device
CN104931200A (en) * 2015-06-16 2015-09-23 广州超音速自动化科技股份有限公司 Evaporator detection assembly line
CN105301359A (en) * 2015-11-23 2016-02-03 重庆红亿机械有限公司 Rotary power supplying device
CN105301360A (en) * 2015-11-23 2016-02-03 重庆红亿机械有限公司 Insulation resistance testing device for air conditioner
CN106352626A (en) * 2016-11-09 2017-01-25 马鞍山汉德绿色建筑环境科技有限公司 Gas displacement method air conditioner vacuum pumping device and vacuum pumping method
CN107167286A (en) * 2017-06-19 2017-09-15 合肥太通制冷科技有限公司 A kind of refrigerator heat exchanger helium inspection technique
CN107941540A (en) * 2017-11-17 2018-04-20 广东恒鑫智能装备股份有限公司 A kind of flow-line equipment that gas ignition test is connect easy to kitchen range
CN108760181A (en) * 2018-06-11 2018-11-06 长沙格力暖通制冷设备有限公司 Air conditioner helium detection line
CN109282529A (en) * 2018-10-11 2019-01-29 珠海格力智能装备有限公司 Gas recovery device and evaporator production line with same
CN110006597A (en) * 2019-04-23 2019-07-12 珠海格力智能装备有限公司 Condenser helium detection workstation
CN110231128A (en) * 2019-06-29 2019-09-13 广东利元亨智能装备股份有限公司 Helium leakage detection mechanism
CN113686495A (en) * 2021-09-10 2021-11-23 珠海格力智能装备有限公司 Leak detection device

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101408466B (en) * 2008-11-08 2010-06-02 宁夏电力科技教育工程院 Method and device for detecting leakage of shell type heat exchanger
CN103453702A (en) * 2012-06-05 2013-12-18 珠海格力电器股份有限公司 Automatic vacuumizing device and automatic vacuumizing method
CN103453702B (en) * 2012-06-05 2015-06-17 珠海格力电器股份有限公司 Automatic vacuumizing device and automatic vacuumizing method
CN103675487B (en) * 2012-08-30 2016-03-30 珠海格力电器股份有限公司 Production line for electrical safety test of air conditioner
CN103675487A (en) * 2012-08-30 2014-03-26 珠海格力电器股份有限公司 Production line for electrical safety test of air conditioner
CN104697717A (en) * 2013-12-05 2015-06-10 珠海格力电器股份有限公司 Leak detection tool box and leak detection method thereof
CN104697726A (en) * 2013-12-05 2015-06-10 珠海格力电器股份有限公司 Workpiece leakage detection device
CN104062083A (en) * 2014-06-20 2014-09-24 珠海格力电器股份有限公司 Air conditioner leakage detecting system and leakage detecting method thereof
CN104569665A (en) * 2014-12-24 2015-04-29 珠海格力电器股份有限公司 Electrical Safety Test Equipment
CN104677567A (en) * 2015-03-23 2015-06-03 苏州鸿普精密模具有限公司 Helium supply device with condenser helium leakage detector
CN104677567B (en) * 2015-03-23 2017-04-19 苏州鸿普精密模具有限公司 Helium supply device with condenser helium leakage detector
CN104931200A (en) * 2015-06-16 2015-09-23 广州超音速自动化科技股份有限公司 Evaporator detection assembly line
CN105301359A (en) * 2015-11-23 2016-02-03 重庆红亿机械有限公司 Rotary power supplying device
CN105301360A (en) * 2015-11-23 2016-02-03 重庆红亿机械有限公司 Insulation resistance testing device for air conditioner
CN106352626A (en) * 2016-11-09 2017-01-25 马鞍山汉德绿色建筑环境科技有限公司 Gas displacement method air conditioner vacuum pumping device and vacuum pumping method
CN107167286A (en) * 2017-06-19 2017-09-15 合肥太通制冷科技有限公司 A kind of refrigerator heat exchanger helium inspection technique
CN107941540A (en) * 2017-11-17 2018-04-20 广东恒鑫智能装备股份有限公司 A kind of flow-line equipment that gas ignition test is connect easy to kitchen range
CN108760181A (en) * 2018-06-11 2018-11-06 长沙格力暖通制冷设备有限公司 Air conditioner helium detection line
CN109282529A (en) * 2018-10-11 2019-01-29 珠海格力智能装备有限公司 Gas recovery device and evaporator production line with same
CN110006597A (en) * 2019-04-23 2019-07-12 珠海格力智能装备有限公司 Condenser helium detection workstation
CN110006597B (en) * 2019-04-23 2021-08-10 珠海格力智能装备有限公司 Condenser helium detection workstation
CN110231128A (en) * 2019-06-29 2019-09-13 广东利元亨智能装备股份有限公司 Helium leakage detection mechanism
CN113686495A (en) * 2021-09-10 2021-11-23 珠海格力智能装备有限公司 Leak detection device

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