CN101245536B - Method for dyeing with novel environment protection wound roll type low-liquor ratio belt dyeing machine - Google Patents
Method for dyeing with novel environment protection wound roll type low-liquor ratio belt dyeing machine Download PDFInfo
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- CN101245536B CN101245536B CN2008100258751A CN200810025875A CN101245536B CN 101245536 B CN101245536 B CN 101245536B CN 2008100258751 A CN2008100258751 A CN 2008100258751A CN 200810025875 A CN200810025875 A CN 200810025875A CN 101245536 B CN101245536 B CN 101245536B
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Abstract
The invention relates to a dyeing method of a novel environmental-friendly wound roll type low bath ratio belt-dyeing machine, which changes the traditional circle-shaped belt-dyeing method into a 'dial-shaped belt dyeing method'. The method is characterized by coiling the belt on a belt-dyeing ejection tube evenly, with layering and in a dial shape by a vertical belt coiler before dyeing; inserting the belt dyeing ejection tube coiled with the belt into a main cylinder of the belt-dyeing machine; when dyeing, using an injection buret to inject the dyes into a feeding cylinder uniformly and constantly. The dyes are injected into a recycle pump of a water pump system step by step by a method for rewatering simultaneously when injecting the dyes. The dyes after being pressurized by the recycle pump enter into a water outlet tube of a main water pump and enter into the inside of the belt-dyeing ejection tube through a static collector. The dyeing liquid is uniformly sprayed out and the water flow returns to the recycle pump after penetrating the belt, thus finishing the dyeing of the belt by the circulation. The invention can also realize double-machine cylinder-combining dyeing with fast manufacture and reduced cylinder difference. The dyeing method has the advantages of environment protection, low water ratio, little dye consumption, short dyeing time, high hit rate of dyeing, good cloth surface quality and completely removing dyeing defects, etc. The dyeing method is a novel environmental-friendly belt-dyeing method.
Description
Technical field
The present invention relates to the dope dyeing technology, the method for the low bath raio band-dyeing machine dyeing of particularly a kind of environment protection wound roll type.
Background technology
Existing band-dyeing machine exists water than high, the consumption of dying material is big, dyeing time long, belt repeatedly returns something for repairs shortcomings such as afterwards cloth cover is poor, dyeing defect can't be eliminated.
Summary of the invention
Purpose of the present invention aims to provide and a kind ofly can effectively reduce the energy consumption of dying belt, significantly shortens dyeing time, improves the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type of belt fabric quality.
The object of the present invention is achieved like this: the method for the low bath raio band-dyeing machine dyeing of a kind of environment protection wound roll type, comprise dyeing and reinforced, be equipped with band before the dyeing earlier, rise the dismounting studdle 41 of vertical wrapping machine, to dye band playpipe 3 and insert vertical wrapping machine, dying the indent bayonet socket on the band playpipe thread joint 25 and the coiling alignment pin 38 of vertical wrapping machine tightens mutually, fall dismounting studdle 41 and will dye the top pinning of band playpipe (3), start coiling motor 36 then, dye band playpipe 3 and begin to rotate, belt 2 to be coiled is by straight ground, tension roller 40 backs, discoid being wound on dyed on the band playpipe 3; When the diameter of belt near belt under during the diameter of platen (4), cut off belt and with fracture fixation on the belt dish, continue to twine the residue belt up to all finishing; Rise dismounting studdle 41, band playpipe 3 is dyed in taking-up, platen 4 covers the top at belt on the use belt, check whether belt has twined the completely whole band playpipe 3 that dyes, if do not have, select suitable sealing shroud be enclosed within dye the band playpipe 3 on, adding adjusting nut 26 compresses belt, to dye band playpipe 3 and insert band-dyeing machine, dying the thread joint 25 and the circulating pump 13 circulating pump outlet pipes of band playpipe bottom tightens mutually for 15 mouthfuls, dye band playpipe 3 and circulating pump outlet pipe 15 and be tightly connected, open water intaking valve 23 water inlets, after advancing to expire the technology water level, close water intaking valve 23, use fresh water that dying material is melted, inject material feeding buret 19 and prepare material feedings, unlatching material feeding buret 19 is will dying material even, constant basis be injected into reinforced cylinder 20, open charging valve 21 again after opening material returning valve 18, adopt the reinforced method in backwater limit, limit, dying material enters into the feed back pipe 17 of master cylinder by charge pipe 22, enters circulating pump 13 again; Dye liquor 14 is after the circulating pump pressurization, by circulating pump outlet pipe 15, behind static pressure device 16, enter and dye band playpipe 3 pipe inside, dye liquor evenly sprays from the mesh that dyes band playpipe 3 under the effect of static pressure, current are got back to circulating pump 13 after penetrating belt, prepare circulation next time, finish up to the process time, during draining, open draining valve 24 and carry out draining, be full of insulation liquid between band-dyeing machine Master cylinder body 1 and the outer wall, intercept the heat transmission of master cylinder and outer wall, effectively cut down the consumption of energy; Be furnished with tension roller 40 on the vertical wrapping machine, the tension force of balanced belt, vertical wrapping machine is furnished with lifting screw 35, under the effect of lifting motor 43, the work top of free lifting wrapping machine; 2 band-dyeing machines by switch also, divide cylinder valve, realize two band-dyeing machines and cylinder dyeing.
In dyeing course, belt is discoid, and disk track is 100～200MM, whole dyeing course belt transfixion.
The described band playpipe 3 that dyes is hollow, mesh design, and the diameter of playpipe is 35mm ± 2mm.
Adjusting screw mandrel 27 is contained on described top of dying band playpipe 3, and regulating screw mandrel 27 length is 80mm ± 2mm.
Dye band and be welded with platen 4 under the belt on the playpipe, platen is 80mm to the distance of dying the bottom of being with playpipe 3 under the belt.
Outlet at circulating pump 13 is equipped with static pressure device 16, and static pressure device 16 guarantees to dye the equilibrium of band playpipe internal pressure, unanimity.
The bottom embedded heat exchanger 10 of described band-dyeing machine, heat exchanger 10 are closely to arrange, and reduction takes up room.
The material feeding buret 19 that uses is added with annotates dying material.
Export the inlet that is connected on circulating pump 13 at feed back pipe 17, charge pipe 22 inlets are connected on the inlet of circulating pump 13.
Marked improvement of the present invention and beneficial effect are:
By the contrast of dying belt with tradition, the present invention has:
1) water is than reducing by 50%～60%.
2) consumption of dying of unit material reduces by 50～60%.
3) specific energy consumption reduces by 50～60%.
4) dyeing time shortens, dark shortening 60%, and middle light color shortens 70%.
5) eliminate dyeing defect fully.
Description of drawings
Fig. 1 is a structure front view of the present invention;
Fig. 2 is vertical wrapping machine structure front view;
Fig. 3 dyes band playpipe structure front view;
Fig. 4 is and cylinder band-dyeing machine structure front view;
Fig. 5 is and cylinder band-dyeing machine structure vertical view.
In Fig. 1～Fig. 5,1 is cylinder body, and 2 is belt, and 3 is playpipe, 4 is belt platen up and down, and 5 is overflow pipe, and 6 is overflow valve, 7 is heat-insulation layer, and 8 is steam valve, and 9 are the cooling valve, 10 is heat exchanger, and 11 is drain valve, and 12 is cooling water valve, 13 is circulating pump, and 14 is dye liquor, and 15 is the circulating pump outlet pipe, 16 is the static pressure device, and 17 is the feed back pipe, and 18 is material returning valve, 19 are the material feeding buret, and 20 are reinforced cylinder, and 21 is charging valve, 23 is water intaking valve, and 24 is draining valve, and 25 is the thread joint, 26 these adjusting nuts, 27 for regulating screw mandrel, and 28-31 is for also, divide cylinder valve, 32 is the dye vat support, and 33 are the control electronic box, and 35 is lifting screw, 36 is the coiling motor, and 38 is the coiling alignment pin, and 39 is code table, 40 is tension roller, 41 dismounting studdles, and 43 is lifting motor.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is achieved in that
Be equipped with band: dye the tape travel row and be equipped with band.Rise the dismounting studdle 41 of vertical wrapping machine, will dye band playpipe 3 and insert vertical wrapping machine.The coiling location that the indent bayonet socket of dyeing playpipe 3 thread joints 25 bottoms is inserted in vertical wrapping machine is fixing on 38 slightly.Fall dismounting studdle 41, fix the top of dying band playpipe 3.Start coiling motor 36, dye band playpipe 3 and begin to rotate.Belt to be coiled is wound up into and dyes on the band playpipe 3 by tension roller 39.Tension roller 39 is guaranteed strap equilibrium, unanimity.When the diameter of belt dish near belt under during the diameter of platen 4, cut off belt and with fracture fixation on the belt dish.Continue strip winding up to whole belts around intact.Vertical wrapping machine adjustable speed turns to can be counterclockwise with clockwise.
Pressure zone: after band is finished fully, rise dismounting studdle 41, take out and dye band playpipe 3, put platen 4 on the belt.Whether inspection is dyed band playpipe 3 and is twined fullly fully by belt, if twine fullly fully, selects the sealing shroud of suitable length to be enclosed within to dye on the band playpipe 3, and the top compresses belt with adjusting nut 26.
The dress cage: the band playpipe 3 that dyes that will wind belt inserts the circulating pump outlet pipe 15 of master cylinder circulating pumps 13 and tightens.
Check: check that current is also cylinder dyeing or minute cylinder dyeing.
Divide cylinder dyeing:, guarantee and cylinder valve (28﹠amp if divide cylinder dyeing; 29) closure is divided cylinder valve (30﹠amp; 31) open.After the dyeing beginning, open water intaking valve 23, current enter master cylinder 1 from water inlet pipe, reach the technology water level after, close water intaking valve 23.When reinforced, with fresh water will expectization well, will change the dying material of the getting well material feeding buret 19 preparation material feedings of packing into.Open the material returning valve 18 of master cylinder, return the water of 1/2 reinforced cylinder 20 water levels to reinforced cylinder 20 from master cylinder.Open material feeding buret 19, dying material is injected into reinforced cylinder 20, the material feeding buret guarantees that material feeding process quantity is even, constant airspeed.Open charging valve 21, dying material enters into the feed back pipe 17 of master cylinder by charge pipe 22, enters circulating pump 13 again.Dying material enters circulating pump outlet pipe 15 by after the pressurization of circulating pump 13, enters behind the static pressure of the flowing through device 16 to dye band playpipe 3 pipe inside.Dye liquor evenly sprays from the mesh that dyes band playpipe 3 under the effect of static pressure, penetrates behind the belt current and gets back to circulating pump 13 and prepare circulation next time, finishes up to the process time.So the dyeing of belt is finished in circulation.During draining, open draining valve 24 and carry out draining.
And cylinder dyeing: when needs two-shipper and cylinder dyeing, open and cylinder valve (28﹠amp; 29), close branch cylinder valve (30﹠amp; 31).And cylinder dyeing both can use some reinforced cylinders 20 that dyes the band cylinder reinforced, also can use the reinforced cylinder 20 of independence of two band-dyeing machines reinforced synchronously simultaneously.Behind charge pipe 22 dying of injection material, dye liquor is through feed back pipe 17 and divide earthen pipe road system, enters circulating pump 13.After the pressurization by circulating pump 13, enter circulating pump outlet pipe 15, enter behind the static pressure of the flowing through device 16 and dye band playpipe 3 pipe inside.Dye liquor under the effect of static pressure from dye the band playpipe 3 mesh evenly spray, penetrate belt after current get back to circulating pump 13 through feed back pipe 17.Two-shipper dyeing in parallel is finished in circulation so mutually.At this moment, and divide the water level between the two band-dyeing machines of earthen pipe road system assurance identical, the dying material concentration unanimity in two band-dyeing machines.Simultaneously, the heat exchanger in two band-dyeing machines works alone, and guarantees temperature constant, unanimity in two band-dyeing machine master cylinders.
Claims (10)
1. an environment protection wound roll type hangs down the method that the bath raio band-dyeing machine dyes, comprise dyeing and reinforced, it is characterized in that: be equipped with band before the dyeing earlier, rise the dismounting studdle (41) of vertical wrapping machine, to dye band playpipe (3) and insert vertical wrapping machine, the coiling alignment pin (38) that dyes indent bayonet socket on band playpipe thread joint (25) and vertical wrapping machine is chucking mutually, fall dismounting studdle (41) and will dye the top pinning of band playpipe (3), start coiling motor (36) then, dye band playpipe (3) and begin to rotate, belt to be coiled (2) is by straight ground, tension roller (40) back, discoid being wound on dyed on the band playpipe (3); When the diameter of belt near belt under during the diameter of platen (4), cut off belt and with fracture fixation on the belt dish, continue to twine the residue belt up to all finishing; Rise dismounting studdle (41), band playpipe (3) is dyed in taking-up, platen (4) covers the top at belt on the use belt, check whether belt has twined the completely whole band playpipe (3) that dyes, if do not have, selecting suitable sealing shroud is enclosed within and dyes on band playpipe (3), adding adjusting nut (26) compresses belt, to dye band playpipe (3) and insert band-dyeing machine, dying the thread joint (25) and circulating pump (13) circulating pump outlet pipe (15) mouth of band playpipe bottom tightens mutually, dying band playpipe (3) and circulating pump outlet pipe (15) is tightly connected, open water intaking valve (23) water inlet, after advancing full technology water level, close water intaking valve (23), use fresh water that dying material is melted, inject material feeding buret (19) and prepare material feeding, it is will dying material even to open material feeding buret (19), constant basis be injected into reinforced cylinder (20), open charging valve (21) again after opening material returning valve (18), adopt the reinforced method in backwater limit, limit, dying material enters into the feed back pipe (17) of master cylinder by charge pipe (22), enters circulating pump (13) again; Dye liquor (14) is after the circulating pump pressurization, by circulating pump outlet pipe (15), behind static pressure device (16), enter and dye band playpipe (3) pipe inside, dye liquor evenly sprays from the mesh that dyes band playpipe (3) under the effect of static pressure, current are got back to circulating pump (13) after penetrating belt, prepare circulation next time, finish up to the process time; During draining, open draining valve (24) and carry out draining, be full of insulation liquid between band-dyeing machine Master cylinder body (1) and the outer wall, intercept the heat transmission of master cylinder and outer wall, effectively cut down the consumption of energy; Be furnished with tension roller (40) on the vertical wrapping machine, the tension force of balanced belt, vertical wrapping machine are furnished with lifting screw (35), under the effect of lifting motor (43), and the work top of free lifting wrapping machine; 2 band-dyeing machines by switch also, divide cylinder valve, realize two band-dyeing machines and cylinder dyeing.
2. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1, it is characterized in that: in the dyeing course, belt is discoid, and disk track is 100～200mm, whole dyeing course belt transfixion.
3. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1 is characterized in that: dye band playpipe (3) and be hollow, mesh design, the diameter of playpipe is 35mm ± 2mm.
4. the method with the low bath raio band-dyeing machine dyeing of novel environment protection wound roll type according to claim 1, it is characterized in that: dying band playpipe (3) bottom has thread joint (25), thread joint (25) length is 80mm ± 2mm, and thread joint (25) has the indent bayonet socket of a pair of symmetry.
5. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1 is characterized in that: adjusting screw mandrel (27) is contained on the top of dying band playpipe (3), and regulating screw mandrel (27) length is 80mm ± 2mm.
6. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1 is characterized in that: dye on the band playpipe and be welded with platen under the belt (4), platen is 80mm to the distance of dying the bottom of being with playpipe (3) under the belt.
7. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1, it is characterized in that: the outlet at circulating pump (13) is equipped with static pressure device (16), and static pressure device (16) guarantees to dye the equilibrium of band playpipe internal pressure, unanimity.
8. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1 is characterized in that: the bottom embedded heat exchanger (10) of band-dyeing machine, heat exchanger (10) are closely to arrange, and reduction takes up room.
9. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1 is characterized in that: use dying of material feeding buret (19) filling material.
10. the method for the low bath raio band-dyeing machine dyeing of environment protection wound roll type according to claim 1 is characterized in that: feed back pipe (17) outlet is connected on the inlet of circulating pump (13), and charge pipe (22) inlet is connected on the inlet of circulating pump (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100258751A CN101245536B (en) | 2008-01-17 | 2008-01-17 | Method for dyeing with novel environment protection wound roll type low-liquor ratio belt dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100258751A CN101245536B (en) | 2008-01-17 | 2008-01-17 | Method for dyeing with novel environment protection wound roll type low-liquor ratio belt dyeing machine |
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| Publication Number | Publication Date |
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| CN101245536A CN101245536A (en) | 2008-08-20 |
| CN101245536B true CN101245536B (en) | 2010-04-21 |
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| CN2008100258751A Active CN101245536B (en) | 2008-01-17 | 2008-01-17 | Method for dyeing with novel environment protection wound roll type low-liquor ratio belt dyeing machine |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102134793B (en) * | 2011-04-15 | 2012-05-23 | 广州番禺高勋染整设备制造有限公司 | Ultralow bath-ratio yarn dyeing machine with three-level vane pump |
| CN104047136B (en) * | 2014-06-23 | 2016-03-16 | 广东溢达纺织有限公司 | Low energy consumption colouring method |
| CN104294503B (en) * | 2014-10-30 | 2016-03-02 | 广东溢达纺织有限公司 | Coloured wide close cotton strip and colouring method thereof |
| CN107012620B (en) * | 2017-04-12 | 2019-04-12 | 海宁百丽丝染整有限责任公司 | A kind of drying structure in high-grade fabric dyeing fabric equipment |
| CN106868745B (en) * | 2017-04-12 | 2019-11-15 | 博森织染（嘉兴）有限公司 | A kind of sealing structure in high-grade fabric dyeing fabric equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039634A (en) * | 1989-06-01 | 1990-02-14 | 余兴宝 | A kind of colouring method and machine thereof |
| CN1152646A (en) * | 1995-11-10 | 1997-06-25 | Ykk株式会社 | Dyeing arrangement |
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2008
- 2008-01-17 CN CN2008100258751A patent/CN101245536B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039634A (en) * | 1989-06-01 | 1990-02-14 | 余兴宝 | A kind of colouring method and machine thereof |
| CN1152646A (en) * | 1995-11-10 | 1997-06-25 | Ykk株式会社 | Dyeing arrangement |
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