CN101245477A - Method and apparatus for automatically filling material for anode block stick hole - Google Patents
Method and apparatus for automatically filling material for anode block stick hole Download PDFInfo
- Publication number
- CN101245477A CN101245477A CNA2008103007312A CN200810300731A CN101245477A CN 101245477 A CN101245477 A CN 101245477A CN A2008103007312 A CNA2008103007312 A CN A2008103007312A CN 200810300731 A CN200810300731 A CN 200810300731A CN 101245477 A CN101245477 A CN 101245477A
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- anode block
- filler
- stirrer
- jacking
- machine
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- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 title claims description 12
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 48
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 239000000945 filler Substances 0.000 claims description 67
- 238000012856 packing Methods 0.000 claims description 26
- 239000011230 binding agent Substances 0.000 claims description 20
- 239000007921 spray Substances 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 7
- 239000002023 wood Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 235000011837 pasties Nutrition 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 230000004630 mental health Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- Electrodes For Compound Or Non-Metal Manufacture (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The invention discloses an automatic feeding method for a rod hole of a cathode block and a device thereof. In the method, a feeding machine is used for conveying filling to a stirring mill and the filling is stirred into pasty filling by adding water in the stirring mill; a feed carriage is arranged below the stirring mill and the stirred pasty filling is conveyed to the feed carriage; meanwhile, the cathode block waiting for filling is conveyed to a lifting machine of the carbon block by a link joint conveyor arranged below the feed carriage; the cathode block is lifted by the lifting machine of the carbon block and then a pressure axial that is arranged on a filling machine and driven by a lifting oil cylinder extrudes the pasty filling in the feed carriage into the rod hole of the cathode block. The automatic feeding method and the device can improve production efficiency, ensure the quality of the rod hole, reduce the labor intensity of workers, improve the working environment of the workers as well as protect the health of the workers.
Description
Technical field
The present invention relates to a kind of automated packing method and device of anode block stick hole, belong to anode block and make the field.
Background technology
Steel pawl rod hole on the anode block is the fabrication hole that anode block is connected with the steel pawl, in this rod hole inner spiral groove is arranged, and is used for being connected with the steel pawl.Produce in the process of anode block in the carbon element factory; anode block need be placed on and carry out roasting in the stoving oven; maturing temperature in the stoving oven is very high; in the process of roasting; need the steel pawl rod hole on the antianode carbon piece to protect; prevent in the process of roasting; be easy to cause inner spiral groove wedge angle position, excellent hole to come off; incomplete; or cause defective such as ftracture between excellent bore deformation and hole; also can make after the roasting soft edge in the carbon block stick hole; and stopping composition produces bonding difficult taking-up, has influenced the visual appearance and the qualification rate of anode block, even also will produce potential hidden danger to assembling back carbon piece and steel pawl bonded stability.
Now, the sfgd. in excellent hole on the most carbon element factory antianode carbon piece mainly is to pack into before stoving oven carries out roasting at anode block; in the excellent hole of anode block, fill filler, treat that baking cathode carbon block finishes, after the cooling; again filler is drawn out, to reach protection to excellent hole.But present most carbon element factories mainly still rely on the manual type filler in excellent hole filler operation, and the material of being filled out is not easy to take out very much.The mode of hand-stuff and carbon piece automatic production line are extremely incompatible, had a strong impact on working efficiency, and owing to manually be difficult to accomplish the elasticity of filler, the filling perforation difficult quality guarantee, the final excellent hole quality that also can influence on the anode block, the stability that causes anode block to be connected with the steel pawl reduces, and in the working process of anode block, has potential hidden danger.Because anode block is very heavy, the hand-stuff working strength of workers is big, Working environment is also very poor in addition, and workman's physical and mental health is caused very big harm.
Summary of the invention
The object of the present invention is to provide a kind of automated packing method and device of anode block stick hole; in the quality of production that guarantees anode block; effectively enhance productivity; simultaneously also can alleviate working strength of workers; improve workman's Working environment; protection workman's physical and mental health is to solve the deficiencies in the prior art.
The present invention is achieved in that the automated packing method of anode block stick hole of the present invention is: by feeder filler is transported in the stirrer earlier, makes filler add water in stirrer and stir into paste filler; Below stirrer, be provided with feeding trolley, the paste filler that stirs is delivered to feeding trolley; Meanwhile, the anode block for the treatment of filler is delivered on the carbon piece jacking machine by the drag conveyer that is located at the feeding trolley below, by carbon piece jacking machine the anode block jacking is got up, under the driving of jacking cylinder, the paste filler in the feeding trolley is squeezed in the excellent hole on the anode block by the last item on the filling machine then.
In the automated packing method of above-mentioned anode block stick hole, described filler is carbonaceous dust and wood raw material blended mixture, and the weight proportion of each raw material is: carbonaceous dust 50%, wood chip 50%.
In the automated packing method of aforesaid anode block stick hole, in described stirrer, be provided with transmitter, after the filler in the stirrer is filled it up with, fill it up with signal to filler, make feeder stop feeding by the material sensor sensing; And in stirrer, be provided with the spray equipment that can be interrupted water spray, and while being stirred, filler adds water in stirrer, when the water in the filler reached 15%～35% water content of gross weight, spray equipment stopped to add water.
In the automated packing method of aforesaid anode block stick hole, on described drag conveyer, be provided with locating device, when making the last item on the excellent hole perpendicular alignmnet filling machine on the anode block, stop anode block and continue to move forward.
In the automated packing method of aforesaid anode block stick hole, on described carbon piece jacking machine, be provided with transmitter, aim at the last item on the filling machine accurately with the excellent hole on the control anode block.
In the automated packing method of aforesaid anode block stick hole, on described filling machine, be provided with the binder transmitter, with the filling thickness and the tamped density of control filler.
The automated packing device of a kind of anode block stick hole of the present invention is: it comprises the workplatform 2 that is supported by frame 1; Be provided with stirrer 3 and filling machine 4 above workplatform 2, the top of stirrer 3 is connected with feeder 5; Stirrer 3 bottoms are connected with filler spiral 6, and the outlet of filler spiral 6 is provided with feeding trolley 7; The below of filling machine 4 is provided with carbon piece jacking machine 8, and carbon piece jacking machine 8 is located at workplatform 2 belows, is provided with drag conveyer 9 between workplatform 2 and the carbon piece jacking machine 8, and drag conveyer 9 is provided with locating device 25.
In the automated packing device of above-mentioned anode block stick hole, described feeder 5 comprises hopper 10, hopper 10 is connected with transport pipe 11, and the outlet of transport pipe 11 is connected with the stirrer 3 of workplatform 2 tops, is provided with spray equipment 23 and material transmitter 24 in stirrer 3.
In the automated packing device of aforesaid anode block stick hole, described filling machine 4 comprises column 12, column 12 is fixed on the workplatform 2, the upper end of column 12 is fixed with puts the beams in place 13, is fixed with binder oil cylinder 14 on the upper beam 13, and binder oil cylinder 14 is provided with binder transmitter 26, the operating bar of binder oil cylinder 14 is connected with walking beam 15, the middle part of walking beam 15 be provided with the carbon piece on the corresponding last item 16 of excellent hole number, the two ends of walking beam 15 are enclosed within on the column 12, and can slide on column 12.
In the automated packing device of aforesaid anode block stick hole, described carbon piece jacking machine 8 comprises jacking frame 17, jacking cylinder 18 and jacking transmitter 27 are installed on the jacking frame 17, and the operating bar of jacking cylinder 18 is connected with carriage 19, and carriage 19 belows are provided with liner 20.
Compared with prior art, the automated packing method and the device of anode block stick hole provided by the present invention owing to use the automated packing device of anode block stick hole, have substituted hand-stuff operation of the prior art, have therefore improved production efficiency greatly.Owing to be mechanized operation, make the tightness high conformity of filler, behind the baking cathode carbon block, the excellent hole quality on the anode block is improved.Alleviate working strength of workers simultaneously, improved workman's Working environment, protected workman's physical and mental health.
Description of drawings
Accompanying drawing 1 is the structural representation of apparatus of the present invention;
Accompanying drawing 2 is the partial enlarged drawings partly that stir of the present invention;
Accompanying drawing 3 is structural representations of filling machine of the present invention;
Accompanying drawing 4 is structural representations of carbon piece jacking machine of the present invention.
Being labeled as in the accompanying drawing: 1-frame, 2-workplatform, 3-stirrer, the 4-filling machine, 5-feeder, 6-filler spiral, the 7-feeding trolley, 8-carbon piece jacking machine, 9-drag conveyer, the 10-hopper, 11-transport pipe, 12-column, 13-puts the beams in place, 14-binder oil cylinder, 15-walking beam, the 16-last item, 17-jacking frame, 18-jacking cylinder, the 19-carriage, 20-liner, 21-anode block, 22-rod hole, the 23-spray equipment, 24-material transmitter, 25-locating device, 26-binder transmitter, 27-jacking transmitter.
Embodiment
Embodiment: the automated packing method of anode block stick hole of the present invention as shown in Figure 1, Figure 2, Figure 3 and Figure 4.This method is to utilize the excellent hole 22 on a kind of automatic anode carbon block stick hole filler unit antianode carbon piece 21 to fill; The filler of filling is the mixture of carbonaceous dust and wood chip, and the weight proportion of each raw material is: carbonaceous dust 50%, wood chip 50%.When beginning to fill, the mixture of carbonaceous dust and wood chip is poured in the hopper 10 of the feeder 5 that is located at ground, filler is through the transport pipe 11 of feeder 5.Be transported to stirrer 3, after the filler in the stirrer is filled it up with, sense filler by material transmitter 24 and fill it up with signal, make feeder 5 stop feeding; And in stirrer 3, be provided with the spray equipment 23 that can be interrupted water spray, and while being stirred, filler adds water in stirrer 3, when the water in the filler reached 15%～35% water content of gross weight of filler and water, spray equipment stopped to add water automatically.Filler is stirred into paste filler; Below stirrer 3, be provided with filler spiral 6 paste filler that stirs is transported to feeding trolley 7; Meanwhile, the anode block 21 for the treatment of filler is delivered to carbon piece jacking machine 8 by the drag conveyer 9 that is located at feeding trolley 7 belows, carbon piece jacking machine 8 gets up anode block 21 jackings, and the last item 16 on the filling machine 4 is squeezed to the paste filler in the feeding trolley 7 under the driving of jacking cylinder 18 in the excellent hole 22 on the anode block 21.
More intelligent in order to guarantee device of the present invention, in stirrer 3, be provided with material transmitter 24, after the filler in the stirrer 3 was filled it up with, feeder 5 stopped feeding; Be provided with the spray equipment 23 that can be interrupted water spray in the stirrer 3, add water while filler stirs in stirrer 3, when the water in the filler reached water content, spray equipment 23 stopped to add water automatically.Be provided with locating device 25 on drag conveyer 9, when the last item 16 on the 22 perpendicular alignmnet filling machines 4 of the excellent hole on the anode block 21, locating device 25 stops anode block 21 to continue to move forward.On carbon piece jacking machine 8, be provided with jacking transmitter 27, aim at the last item 16 on the filling machine 4 accurately with the excellent hole 22 on the control anode block 21.On filling machine 4, be provided with binder transmitter 26, with the filling thickness and the tamped density of control filler.All the sensors all can adopt the polarity formula of selling on the market or mechanical transmitter finished product to install and get final product.
When implementing method of the present invention, preferably use automatic anode carbon block stick hole filler unit of the present invention, this device comprises the workplatform 2 that is supported by frame 1; Stirrer 3 and filling machine 4 are installed above workplatform 2, the top of stirrer 3 is connected with feeder 5; Feeder 5 comprises hopper 10, hopper 10 is connected with transport pipe 11, the outlet of transport pipe 11 is connected with the stirrer 3 of workplatform 2 tops, in stirrer 3, installs spray equipment 23 and a material transmitter 24 that an energy is connected with water supply pipe; Stirrer 3 bottoms are connected with filler spiral 6, feeding trolley 7 are set in the exit of filler spiral 6; Carbon piece jacking machine 8 is set below filling machine 4, and carbon piece jacking machine 8 comprises jacking frame 17, and jacking cylinder 18 is installed on jacking frame 17, and the operating bar of jacking cylinder 18 is connected with carriage 19, is provided with liner 20 below carriage 19; Carbon piece jacking machine 8 is located at workplatform 2 belows, between workplatform 2 and carbon piece jacking machine 8, drag conveyer 9 is set; Above-mentioned filling machine 4 comprises column 12, column 12 is fixed on the workplatform 2, the upper end of column 12 is fixed with puts the beams in place 13, be fixed with binder oil cylinder 14 on the upper beam 13, binder oil cylinder 14 is provided with binder transmitter 26, the operating bar of binder oil cylinder 14 is connected with walking beam 15, the middle part of walking beam 15 be provided with the carbon piece on the corresponding last item 16 of excellent hole number, the two ends of walking beam 15 are enclosed within on the column 12, and it can be slided on column 12.
The present invention is when work, operator stand in the enterprising line operate of workplatform, in order to be provided with guardrail around the trouble-free service platform 2 that guarantees operator, be provided with ladder between workplatform 2 and the ground, be convenient to the workman from the ground to workplatform 2 enterprising line operates.
Working process of the present invention is such:
Filler (can be a worm conveyor from the ground hopper by feeder 5, also can be other transfer mechanism) be transported in the stirrer 3 and stir, the filler that stirs is delivered to feeding trolley 7 through filler spiral 6, feeding trolley is by moving to predetermined position and corresponding with excellent hole 22, and filling machine 4 structures are pressed into dolly hole inner stuffing in the excellent hole 22 of anode block 21 to setting filling thickness.And the elasticity of assurance uniformity, the excellent hole quality when this will help to improve baking carbon blocks.
In the process that filler is carried in feeder 5 because the rotation of screw shaft in the transport pipe 11 can be carried out preliminary stirring to filler.Feeder 5 stops defeated material at sensor sensing when feed bin is expired the position.Expect to the process of feed bin that defeated automatically controlled water injection valve is interrupted feed bin is sprayed water is moistening, be beneficial to stir.And then filler stirs in the tube of stirrer 3, makes it evenly be beneficial to filler.In whipping process, need water filling discontinuously, make its easier stirring.The time of stirring reaches the pasty state material with filler and gets final product.
Meanwhile, anode block 21 is sent to filling machine 4 belows by drag conveyer, enters the working position.Locate by a thrust oil cylinder after arriving specified location, stop oil cylinder to move on.The vertical direction of this position is exactly the position that fill in excellent hole 22.When positional cylinder was determined carbon piece correct position, carbon piece jacking machine 8 came into operation.Jacking is to appointed positions under jacking cylinder 18 drives for anode block 21, and there is a transmitter in this position, can understand the position of carbon piece, and the system that can feed back to finely tunes to carbon piece position.
After carbon piece position was determined, the feed opening of feeding trolley 7 bottoms was opened, and binder oil cylinder 14 prepares to carry filler to excellent hole 22.Binder oil cylinder 14 with the uniform filling sent here insert in the excellent hole 22 of anode block 21, and be densified to certain density.So far filling a vacancy of carbon piece finished.
Next binder oil cylinder 14, jacking cylinder 18 reset respectively, and drag conveyer 9 restarts, the anode block 21 that filler finishes is seen off, and the anode block 21 of carrying new needs to fill, prepare next filler process.
The present invention can be used as the operation that anode block is produced automatically, incorporates the PLC automation control system in workshop into, for anode block production realizes that automatization creates conditions.
Claims (10)
1. the automated packing method of an anode block stick hole is characterized in that: this method is by feeder filler to be transported in the stirrer earlier, makes filler add water in stirrer and stirs into paste filler; Below stirrer, be provided with feeding trolley, the paste filler that stirs is delivered to feeding trolley; Meanwhile, the anode block for the treatment of filler is delivered on the carbon piece jacking machine by the drag conveyer that is located at the feeding trolley below, by carbon piece jacking machine the anode block jacking is got up, under the driving of jacking cylinder, the paste filler in the feeding trolley is squeezed in the excellent hole on the anode block by the last item on the filling machine then.
2. the automated packing method of anode block stick hole according to claim 1, it is characterized in that: described filler is carbonaceous dust and wood raw material blended mixture, and the weight proportion of each raw material is: carbonaceous dust 50%, wood chip 50%.
3. the automated packing method of anode block stick hole according to claim 1, it is characterized in that: in described stirrer, be provided with transmitter, after the filler in the stirrer is filled it up with, fill it up with signal by the material sensor sensing to filler, make feeder stop feeding; And in stirrer, be provided with the spray equipment that can be interrupted water spray, and while being stirred, filler adds water in stirrer, when the water in the filler reached 15%～35% water content of gross weight, spray equipment stopped to add water.
4. the automated packing method of anode block stick hole according to claim 1, it is characterized in that: on described drag conveyer, be provided with locating device, when making the last item on the excellent hole perpendicular alignmnet filling machine on the anode block, stop anode block and continue to move forward.
5. the automated packing method of anode block stick hole according to claim 1 is characterized in that: be provided with the jacking transmitter on described carbon piece jacking machine, aim at the last item on the filling machine accurately with the excellent hole on the control anode block.
6. the automated packing method of anode block stick hole according to claim 1 is characterized in that: be provided with the binder transmitter on described filling machine, with the filling thickness and the tamped density of control filler.
7. the automated packing device of an anode block stick hole, it is characterized in that: this device comprises the workplatform (2) that is supported by frame (1); Be provided with stirrer (3) and filling machine (4) in the top of workplatform (2), the top of stirrer (3) is connected with feeder (5); Stirrer (3) bottom is connected with filler spiral (6), and the outlet of filler spiral (6) is provided with feeding trolley (7); The below of filling machine (4) is provided with carbon piece jacking machine (8), and carbon piece jacking machine (8) is located at workplatform (2) below, is provided with drag conveyer (9) between workplatform (2) and the carbon piece jacking machine (8), and drag conveyer (9) is provided with locating device (25).
8. the automated packing device of anode block stick hole according to claim 7, it is characterized in that: described feeder (5) comprises hopper (10), hopper (10) is connected with transport pipe (11), the outlet of transport pipe (11) is connected with the stirrer (3) of workplatform (2) top, is provided with spray equipment (23) and material transmitter (24) in stirrer (3).
9. the automated packing device of anode block stick hole according to claim 7, it is characterized in that: described filling machine (4) comprises column (12), column (12) is fixed on the workplatform (2), the upper end of column (12) is fixed with upper beam (13), be fixed with binder oil cylinder (14) on the upper beam (13), binder oil cylinder (14) is provided with binder transmitter (26), the operating bar of binder oil cylinder (14) is connected with walking beam (15), the middle part of walking beam (15) be provided with the carbon piece on the corresponding last item of excellent hole number (16), the two ends of walking beam (15) are enclosed within on the column (12), and can go up at column (12) and slide.
10. the automated packing device of anode block stick hole according to claim 7, it is characterized in that: described carbon piece jacking machine (8) comprises jacking frame (17), jacking cylinder (18) and jacking transmitter (27) are installed on the jacking frame (17), the operating bar of jacking cylinder (18) is connected with carriage (19), and carriage (19) below is provided with liner (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008103007312A CN101245477B (en) | 2008-03-27 | 2008-03-27 | Method and apparatus for automatically filling material for anode block stick hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008103007312A CN101245477B (en) | 2008-03-27 | 2008-03-27 | Method and apparatus for automatically filling material for anode block stick hole |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101245477A true CN101245477A (en) | 2008-08-20 |
| CN101245477B CN101245477B (en) | 2010-06-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008103007312A Expired - Fee Related CN101245477B (en) | 2008-03-27 | 2008-03-27 | Method and apparatus for automatically filling material for anode block stick hole |
Country Status (1)
| Country | Link |
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| CN (1) | CN101245477B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103990411A (en) * | 2014-04-30 | 2014-08-20 | 洛阳德邦建筑科技有限公司 | Production platform special for producing integrated plates |
| CN110205650A (en) * | 2019-06-26 | 2019-09-06 | 嘉峪关索通预焙阳极有限公司 | A kind of carbon anode charcoal bowl automatic filling machine |
| CN112501654A (en) * | 2020-11-19 | 2021-03-16 | 中国铝业股份有限公司 | Automatic carbon anode carbon bowl feeding system and automatic carbon anode carbon bowl feeding method |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5397914A (en) * | 1977-02-07 | 1978-08-26 | Sumitomo Aluminium Smelting Co | Positive paste filling appratus of aluminum electrolytic furnace |
| DE10300443B4 (en) * | 2003-01-07 | 2006-07-06 | Corus Aluminium Voerde Gmbh | Process for producing granular packing material for use in burning anodes |
| CN2863821Y (en) * | 2005-12-19 | 2007-01-31 | 中国铝业股份有限公司 | Crude anode block automatic porefilling machine |
| CN201201978Y (en) * | 2008-03-27 | 2009-03-04 | 贵州莱利斯机械设计制造有限责任公司 | Automatic filling device for cathode carbon block rod hole |
-
2008
- 2008-03-27 CN CN2008103007312A patent/CN101245477B/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103990411A (en) * | 2014-04-30 | 2014-08-20 | 洛阳德邦建筑科技有限公司 | Production platform special for producing integrated plates |
| CN110205650A (en) * | 2019-06-26 | 2019-09-06 | 嘉峪关索通预焙阳极有限公司 | A kind of carbon anode charcoal bowl automatic filling machine |
| CN110205650B (en) * | 2019-06-26 | 2020-05-01 | 嘉峪关索通预焙阳极有限公司 | Automatic filling machine for carbon anode and carbon bowl |
| CN112501654A (en) * | 2020-11-19 | 2021-03-16 | 中国铝业股份有限公司 | Automatic carbon anode carbon bowl feeding system and automatic carbon anode carbon bowl feeding method |
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| Publication number | Publication date |
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| CN101245477B (en) | 2010-06-09 |
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